Foam perforating machine

By supplying lubricant to the inner cavity of the drill bit of the foam drilling machine, the problem of deformation and contamination caused by insufficient lubrication of the existing foam drilling machine is solved, achieving uniform lubrication, reduced loss and improved safety. .

CN222345816UActive Publication Date: 2025-01-14TIANJIN DIXING FOAM MFG CO LTD
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Patent Information

Application Number
CN202421151332.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-14
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The existing foam punching machines deform or tear the foam due to insufficient lubrication during the drilling process, and the lubricant that has not been effectively recovered may pollute the environment and affect the safety of the machine.

Method used

A foam drilling machine is designed, which supplies lubricant from the inner cavity of the drill and controls the coating of lubricant through a controller to ensure uniform lubrication and reduce losses.

Benefits of technology

It effectively reduces the loss and contamination of lubricant, prevents lubricant dripping or splashing, reduces operational risks and machine safety hazards, and avoids the cost and volume of additional lubricant recovery devices.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a foamed plastic perforating machine. The foamed plastic perforating machine comprises a guide rail; the storage device is located above the guide rail and used for storing foamed plastic; the drilling device is located above the guide rail and used for punching the foamed plastic; the first motor is located above the storage device and used for enabling the storage device to move on the guide rail; the second motor is located above the drilling device and used for enabling the drilling device to move; the controller is connected with the first motor, the second motor and the drilling device and used for controlling the first motor, the second motor and the drilling device. The drilling tool has the advantages that lubricating liquid is supplied from the inner cavity of the drilling tool, loss of the lubricating liquid can be reduced, the lubricating liquid can be prevented from dripping or splashing into the working environment, and the situation that the lubricating liquid permeates into unexpected parts of a machine, and the electrical safety and the service life of the machine are affected is also prevented; an included angle of 10-15 degrees is formed between the lower surface of the guide rail and the horizontal plane, and the lubricant is uniformly coated on the contact part of the drilling tool and the foamed plastic in cooperation with the rotation and gravity influence of the drilling tool.
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Description

Technical Field

[0001] The utility model belongs to the technical field of foam processing equipment, in particular to a foam punching machine. Background Art

[0002] Foam is a porous material with good water absorption and can be used to clean items. Some foams need to be punched during the processing. Foam punching machine is a mechanical equipment specially used for punching and punching various foam materials. It is widely used in furniture manufacturing, packaging materials, automotive interiors, shoes, toys and other industries where foams need to be precisely positioned and punched.

[0003] Existing foam punching machines may have insufficient lubrication during the foam punching process, resulting in deformation or tearing of the foam during the foam punching process. At present, in order to solve the problem of insufficient lubrication, existing foam punching devices generally adopt the method of directly applying lubricant on the drill bit. In this way, the lubricating liquid that is not effectively recovered may drip or splash into the working environment, causing the ground to be slippery and increase the risk of operators slipping. It will also affect the cleanliness of the working area. What's more, it may penetrate into unexpected parts of the machine, affecting the electrical safety of the machine and the service life of mechanical parts. For sponge products, excess lubricating liquid may also contaminate the product and affect the quality. Designing a lubricant recovery device will lead to problems such as increased costs and increased occupied volume. Therefore, it is necessary to provide a foam punching machine that can lubricate during the foam punching process and reduce the problem of excess lubricant pollution. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a foam punching machine, which is particularly suitable for the situation that lubrication is required during processing.

[0005] The technical solution adopted by the utility model is: a foam punching machine, which comprises:

[0006] guide;

[0007] A storage device, located above the guide rail and used for placing foam;

[0008] A drilling device, the drilling device is located above the guide rail and is used to punch holes in the foam;

[0009] Motor 1, the motor 1 is located above the storage device and is used to move the storage device on the guide rail;

[0010] Motor 2, the motor 2 is located above the drilling device and is used to move the drilling device;

[0011] A controller is connected to the motor 1, the motor 2 and the drilling device, and is used to control the motor 1, the motor 2 and the drilling device.

[0012] Furthermore, the lower surface of the guide rail forms an angle of 10° to 15° with the horizontal plane.

[0013] Furthermore, the storage device includes a storage plate, a storage slot and a storage cover, the storage plate is arranged above the guide rail; the two ends of the storage slot are respectively connected to the storage plate and the storage cover for placing foam; the storage cover is arranged above the storage slot.

[0014] Furthermore, the drilling device includes a second placement plate, a drill bit and a lubricating device, wherein the drill bit is arranged on the second placement plate, and the lubricating device is arranged at one end of the drill bit for lubricating the drill bit.

[0015] Furthermore, the drill bit is cylindrical and has an inner cavity.

[0016] Furthermore, the lubrication device is controlled by the controller and can apply lubricant to the inner cavity of the drill.

[0017] Furthermore, the controller includes a controller panel, a display unit, a button unit and an indicator light unit; the display unit, the button unit and the indicator light unit are arranged on the controller panel.

[0018] The advantages and positive effects of the utility model are as follows: due to the adoption of the above technical scheme, two independent motors are provided to control the lateral movement of the storage device and the operation of the drilling device respectively, thereby realizing the dual functions of precise positioning and efficient drilling; the lubricating fluid is supplied from the inner cavity of the drill bit, thereby reducing the loss of the lubricating fluid and preventing it from dripping or splashing into the working environment, causing the ground to be slippery and increasing the risk of the operator slipping, while also affecting the cleanliness of the working area, and preventing the lubricating fluid from penetrating into unexpected parts of the machine, thereby affecting the electrical safety of the machine and the service life of mechanical parts. For foam products, excess lubricating fluid may also contaminate the product and affect its quality; a lubricant recovery device may not be provided to achieve a similar effect, thereby reducing costs, reducing the volume and facilitating installation; the lower surface of the guide rail is at an angle of 10° to 15° to the horizontal plane, thereby making the entire storage plane inclined, and coordinating the rotation of the drill bit and the influence of gravity to evenly coat the lubricant on the contact portion between the drill bit and the foam. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a top view schematic diagram of an embodiment of the utility model

[0020] Figure 2 This is a front view of an embodiment of the utility model.

[0021] In the figure:

[0022] 10. Guide rails;

[0023] 20. Storage device; 21. Storage board 1; 22. Storage slot; 23. Storage cover;

[0024] 30. Drilling device; 31. Second storage plate; 32. Drilling tool; 33. Lubricating device;

[0025] 40. Motor 1;

[0026] 50. Motor 2;

[0027] 60. Controller. DETAILED DESCRIPTION

[0028] The embodiments of the present utility model are described below in conjunction with the accompanying drawings.

[0029] In the description of the embodiments of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "top", "bottom", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "set" and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood by specific circumstances.

[0030] like Figure 1As shown, the utility model provides a technical solution: a foam punching machine for punching holes in foam, comprising: a guide rail 10, a storage device 20, a drilling device 30, a motor 1 40, a motor 2 50 and a controller 60, wherein the storage device 20 and the drilling device 30 are respectively arranged above the guide rail 10; the storage device 20 comprises a storage plate 1 21, a storage slot 22 and a storage cover 23, wherein the storage slot 22 is arranged above the storage plate 21, wherein the lower surface of the storage slot 22 is fixedly connected to the upper surface of the storage plate 21, and one side of the storage cover 23 is rotatably connected to the storage slot 22; the drilling device 30 comprises a storage plate 2 31, a drill 32 and a lubricating device 33, wherein the drill 32 and the lubricating device 33 are arranged above the storage plate 2 31, and one side of the lubricating device 33 is rotatably connected to the storage plate 21; The end is connected to one end of the drill 32, and the drill 32 is provided with an inner cavity. The foam can be punched without increasing the structure, and the lubricating liquid can flow from the lubricating device 33 to the inner cavity of the drill 32. Since the lubricating liquid is supplied from the inner cavity of the drill 33, the loss of the lubricating liquid can be reduced and it can be prevented from dripping or splashing into the working environment, causing the ground to be slippery and increasing the risk of operators slipping. At the same time, it will also affect the cleanliness of the working area and prevent the lubricating liquid from penetrating into unexpected parts of the machine, affecting the electrical safety of the machine and the service life of mechanical parts. For foam products, excess lubricating liquid may also contaminate the product and affect the quality. Moreover, there is no need to set up a lubricant recovery device to achieve a similar effect, which reduces costs and reduces the volume for easy installation.

[0031] The motor 1 40 is arranged on the storage plate 1 21, and the controller 60 controls the motor 1 40 to make the storage device 20 move on the guide rail 10. The motor 2 50 is arranged on the storage plate 2 31, and the controller 60 controls the motor 2 50 to make the drill 32 rotate; the controller 60 includes a controller panel, a display unit, a button unit and an indicator light unit, and the display unit, the button unit and the indicator light unit are arranged on the controller panel. The display unit is used to display the working status information of the device, and the working status information includes but is not limited to the rotation speed of the drill 32, the stroke amount of the storage device 20 and the lubrication The remaining amount of lubricant in the lubricating device 33; the button unit is used to receive the user's operation, thereby issuing instructions to the controller 60 to control the corresponding components, including but not limited to controlling the motor 1 40, the motor 2 50 and the lubricating device 33; the indicator light unit is used to be set according to the working status information of the device. When a certain value is reached, the indicator light unit is always on or flashing for reminder. Preferably, when the lubricant in the lubricating device 33 is less than 20% of the total amount, the indicator light unit flashes red for reminder; when the lubricating device 33 is filled with lubricant, the indicator light unit flashes green three times for reminder.

[0032] like Figure 2As shown, the lower surface of the guide rail forms an angle of 10° to 15° with the horizontal plane. The inner cavity of the drill 32 is lubricated by the lubricating device 33. The rotation of the drill 32 and the influence of gravity make the lubricant evenly lubricate the contact surface between the drill and the foam. This helps to stabilize the foam naturally during placement and movement, reduce sliding, and improve processing accuracy and operational safety.

[0033] As shown above, in this embodiment, the lubricating device 33 is filled with lubricant, the storage cover 23 is opened to put the foam into the storage groove 22, the storage cover 23 is closed, and the button unit is clicked to make the lubricating liquid in the lubricating device 33 flow into the inner cavity from one end of the drill 32 through the controller 60, and then the motor 2 50 is started to rotate the drill 32, and finally the storage device 20 is controlled to move by the motor 1 40, so that the lubricant evenly lubricates the contact part between the drill 32 and the foam, and completes the drilling operation of the drill 32 on the foam.

[0034] The above is a detailed description of the embodiments of the utility model, but the contents are only preferred embodiments of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.

Claims

1. A foam punching machine, characterized in that: include: guide; A storage device, located above the guide rail and used for placing foam; A drilling device, the drilling device is located above the guide rail and is used to punch holes in the foam; Motor 1, the motor 1 is located above the storage device and is used to move the storage device on the guide rail; Motor 2, the motor 2 is located above the drilling device and is used to move the drilling device; A controller is connected to the motor 1, the motor 2 and the drilling device, and is used to control the motor 1, the motor 2 and the drilling device.

2. The foam punching machine according to claim 1, characterized in that: The lower surface of the guide rail forms an angle of 10° to 15° with the horizontal plane.

3. The foam punching machine according to claim 1, characterized in that: The storage device includes a storage plate, a storage slot and a storage cover, wherein the storage plate is arranged above the guide rail; the two ends of the storage slot are respectively connected to the storage plate and the storage cover for placing foam; the storage cover is arranged above the storage slot.

4. The foam punching machine according to claim 1, characterized in that: The drilling device comprises a second placement plate, a drill bit and a lubricating device. The drill bit is arranged on the second placement plate. The lubricating device is arranged at one end of the drill bit and is used to lubricate the drill bit.

5. The foam punching machine according to claim 4, characterized in that: The drill bit is cylindrical and has an inner cavity.

6. The foam punching machine according to claim 4, characterized in that: The lubricating device is controlled by the controller and can apply lubricant to the inner cavity of the drill.

7. The foam punching machine according to claim 1, characterized in that: The controller comprises a controller panel, a display unit, a key unit and an indicator light unit; the display unit, the key unit and the indicator light unit are arranged on the controller panel.