Ring groove roller for preventing rubber adhesion in rubber production process
By using ring groove rollers and automatic oiling components during the rubber production process, the problem of scraping the isolating agent on the belt roller is solved, saving and environmentally friendly utilization of the isolating agent, and improving production efficiency.
Patent Information
- Application Number
- CN202420910499.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-04-29
AI Technical Summary
During the rubber production process, the isolating agent on the surface of the belt roller is easily scraped off, causing the glue to stick, increasing labor burden and affecting production efficiency.
A ring groove roller is designed, which includes an annular groove and an oil coating assembly. The oil coating assembly automatically applies the isolator to the ring groove roller body through the storage shell and the rotary rod to form a uniform liquid film to avoid manual application and pass Gears and threaded rods adjust the application time to ensure effective utilization of the isolator.
Effectively save and environmentally friendly use of isolating agents, reduce the problem of adhesive bonding of the glue, improve production efficiency and utilization of the isolating agent.
Smart Images

Figure CN222346011U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of rubber production, in particular to a ring groove roller used for preventing rubber materials from sticking during the rubber production process. Background Art
[0002] Rubber production is a complex process involving multiple stages of raw material handling, mixing, molding and processing. During the production process, belt rollers are used to roll the rubber to ensure that the raw materials are evenly mixed.
[0003] In the prior art, the lifting belt roller in front of the rubber cooling line is a flat straight roller. Since rubber is prone to adhesion under high temperature and pressure, the conventional practice is to increase the amount of release agent used. During the loading process of the rubber through the release agent pool, the flat straight roller will scrape off all the release agent, which is not conducive to the conservation and environmental protection of the release agent. After collection, the rubber will stick together, which is difficult for the operator to tear when using it, increasing the labor burden and affecting production efficiency. Therefore, a grooved roller is proposed to prevent the rubber from sticking in the rubber production process to solve the above problems. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a grooved roller for preventing rubber from sticking during rubber production, aiming to improve the problem in the prior art that the release agent on the surface of the belt roller used in the production process of some rubbers is easily scraped off, reducing the practicality.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a ring groove roller for preventing rubber from sticking in the rubber production process, comprising a support seat, a ring groove roller body is arranged on the inner wall of the top end of the support seat, an oiling assembly is arranged on the inner wall of the top end of the support seat adjacent to the rear side of the ring groove roller body, a driving assembly is arranged on the right end of the oiling assembly, the oiling assembly comprises a material storage shell, the material storage shell is fixedly connected to the inner wall of the top end of the support seat adjacent to the rear side of the ring groove roller body, the front surface of the material storage shell contacts the rear surface of the ring groove roller body, a feeding hole is arranged on the right end of the upper surface of the material storage shell, a rotating rod is penetrated and rotatably connected on the front end of the right surface of the material storage shell, and the rotating rod is penetrated and rotatably connected to the upper surface of the support seat.
[0006] As a further description of the above technical solution:
[0007] The oiling assembly includes gear 2, which is slidably connected to the outer wall of the right end of the rotating rod, a rectangular groove is opened on the right surface of gear 2, and gear 1 is meshed with the front surface of gear 2, and gear 1 is fixedly connected to the right surface of the annular groove roller body.
[0008] As a further description of the above technical solution:
[0009] The outer wall of the annular groove roller body is provided with a plurality of groups of annular grooves, and the plurality of groups of annular grooves are evenly distributed on the outer wall of the annular groove roller body.
[0010] As a further description of the above technical solution:
[0011] The outer wall of the rotating rod is fixedly connected with a feeding column, and the feeding column rotates at the front end of the inner wall of the storage shell. The storage shell is fixedly connected with an inclined plate, and the upper surface of the rear end of the inclined plate contacts the outer wall of the feeding column.
[0012] As a further description of the above technical solution:
[0013] The inner wall of the front side of the top end of the material storage shell is rotatably connected with a roller column, and the roller column rolls on the rear surface of the annular groove roller body.
[0014] As a further description of the above technical solution:
[0015] The front surface of the material storage shell is configured as an arc-shaped surface.
[0016] As a further description of the above technical solution:
[0017] An L-shaped connecting plate is slidably connected to the inner wall of the rectangular groove, a bidirectional threaded rod is threadedly connected to the rear surface of the top end of the L-shaped connecting plate, and a round rod is fixedly connected to the rear surface of the left end of the L-shaped connecting plate.
[0018] As a further description of the above technical solution:
[0019] The front surface of the right end of the rotating rod is provided with grooves in multiple groups, and the rear surface of the round rod contacts the inner wall of the groove.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, the outer wall of the annular roller used is provided with a plurality of annular grooves. The release agent remaining in the annular grooves will flow continuously on the surface of the rubber material during the lifting process to form a uniform and continuous liquid film, thereby ensuring that the release agent can be economically and environmentally friendly. At the same time, through the provided coating component, there is no need to manually apply the release agent.
[0022] 2. In the utility model, the position of the second gear can be adjusted by means of the L-shaped connecting plate, the bidirectional threaded rod and the round rod, so that the time for applying the release agent can be adjusted, excessive application of the release agent can be avoided, and the utilization rate of the release agent can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the overall device in the utility model;
[0024] Figure 2It is a schematic diagram of the split cross section of the three-dimensional structure of the ring groove roller body and the gear in the utility model;
[0025] Figure 3 It is a schematic diagram of the disassembled cross section of the material storage shell and roller three-dimensional structure in the utility model;
[0026] Figure 4 For the utility model Figure 2 An enlarged schematic diagram of the three-dimensional structure of region A.
[0027] Legend:
[0028] 1. Support seat; 2. Ring groove roller body; 3. Driving assembly; 31. Gear 1; 32. Gear 2; 33. Rectangular groove; 34. L-shaped connecting plate; 35. Bidirectional threaded rod; 36. Round rod; 4. Oiling assembly; 41. Storage shell; 42. Feed hole; 43. Rotating rod; 44. Feeding column; 45. Roller column; 46. Inclined plate. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Reference Figure 1 - Figure 3 The utility model provides an embodiment: a ring groove roller for preventing rubber from sticking in the rubber production process, comprising a support seat 1, a ring groove roller body 2 is arranged on the inner wall of the top end of the support seat 1, an oiling component 4 is arranged on the inner wall of the top end of the support seat 1 adjacent to the rear side of the ring groove roller body 2, the ring groove roller body 2 is made of 304 corrosion-resistant material to meet the rubber process requirements, a driving component 3 is arranged on the right end of the oiling component 4, the oiling component 4 includes a storage shell 41, the storage shell 41 is fixedly connected to the inner wall of the top end of the support seat 1 adjacent to the rear side of the ring groove roller body 2, the storage shell 4 1, the front surface of the material storage shell 41 contacts the rear surface of the ring groove roller body 2, and the right end of the upper surface of the material storage shell 41 is provided with a feeding hole 42, through which a certain amount of release agent can be stored in the material storage shell 41, and the release agent inside the material storage shell 41 will be applied to the outer wall of the ring groove roller body 2 through the feeding column 44, without manual application, which improves practicality. The front end of the right surface of the material storage shell 41 is rotatably connected with a rotating rod 43, and the feeding column 44 is driven to rotate by the rotating rod 43 to apply the release agent to the ring groove roller body 2, and the rotating rod 43 is rotatably connected to the upper surface of the support seat 1.
[0031] Reference Figure 1 - Figure 2 , Figure 4The oiling component 4 includes a gear 2 32, which is slidably connected to the outer wall of the right end of the rotating rod 43. The position of the gear 2 32 on the outer wall of the rotating rod 43 can be adjusted to control whether the gear 2 32 is in contact with the gear 1 31, so as to control the time of applying the release agent. A rectangular groove 33 is provided on the right surface of the gear 2 32, and the front surface of the gear 2 32 is meshed with the gear 1 31. The gear 2 32 and the gear 1 31 are prior art and can be implemented by technicians in this field. Since they are prior art, they will not be described in detail in this case. The gear 1 31 is fixedly connected to the right surface of the annular groove roller body 2.
[0032] Reference Figure 1 - Figure 2 The outer wall of the annular groove roller body 2 is provided with multiple groups of annular grooves, and the multiple groups of annular grooves are evenly distributed on the outer wall of the annular groove roller body 2. Each annular groove is 20mm wide and 2.5mm deep. Through experimental testing, this size can ensure that the release agent can perform at its best under the conditions of producing different rubber materials.
[0033] Reference Figure 2 - Figure 3 The outer wall of the rotating rod 43 is fixedly connected with a feeding column 44, and a notch is provided on the front surface of the feeding column 44 to ensure that it can take out the release agent on the inner wall of the storage shell 41, so as to ensure that the coating can be applied quickly. The feeding column 44 rotates at the front end of the inner wall of the storage shell 41, and an inclined plate 46 is fixedly connected inside the storage shell 41. The inclined plate 46 can ensure the stability of the rotation of the feeding column 44 and prevent a large amount of release agent from flowing out. The upper surface of the rear end of the inclined plate 46 contacts the outer wall of the feeding column 44, and the inner wall of the front side of the top end of the storage shell 41 is rotatably connected with a roller 45. The roller 45 can evenly apply the release agent to the outer wall of the annular groove roller body 2, thereby improving the practicality. The roller 45 rolls on the rear surface of the annular groove roller body 2, and the front surface of the storage shell 41 is set as an arc surface.
[0034] Reference Figure 2 , Figure 4 The inner wall of the rectangular groove 33 is slidably connected with an L-shaped connecting plate 34, and the rear surface of the top end of the L-shaped connecting plate 34 is threadedly connected with a bidirectional threaded rod 35. The bidirectional threaded rod 35 is a prior art and can be implemented by technicians in this field. Since it is a prior art, it will not be described in detail in this case. At the same time, it has the characteristics of front and rear self-locking to ensure the stability of the structural connection. The rear surface of the left end of the L-shaped connecting plate 34 is fixedly connected with a round rod 36, and the front surface of the right end of the rotating rod 43 is provided with grooves in multiple groups, and the rear surface of the round rod 36 contacts the inner wall of the groove.
[0035] Working principle: When in use, most of the release agent on the surface of the convex groove roller on the outer wall of the groove roller body 2 may be scraped off, while some release agent will remain in the groove. The release agent remaining in the groove will flow continuously on the rubber surface during the rotation and lifting process of the groove roller body 2 to form a uniform and continuous liquid film. At the same time, the shape, size and spacing of the ring groove have been carefully designed and tested to ensure that the release agent can perform at its best under the conditions of producing different rubbers. The groove roller body 2 is made of 304 corrosion-resistant material to meet the rubber process requirements. At the same time, the optimization of the use of the release agent helps to reduce production costs and environmental pollution, thereby achieving the best isolation effect.
[0036] When it is necessary to apply a release agent to the surface of the annular groove roller body 2, it is only necessary to mesh the gear 1 31 with the gear 2 32. Rotating the annular groove roller body 2 will drive the gear 2 32 to rotate through the gear 1 31, and the gear 2 32 will drive the rotating rod 43 to rotate through the round rod 36. The rotating rod 43 will drive the feeding column 44 to rotate. Since a notch is provided on the front surface of the feeding column 44, when the notch is rotated to the inner wall of the storage shell 41, a part of the release agent will be brought out. When the notch of the feeding column 44 faces the annular groove roller body 2, the release agent will be thrown onto the surface of the annular groove roller body 2 under the action of centrifugation, and at this time, the roller 45 will roll on the outer wall of the annular groove roller body 2. When the release agent is smoothed and no oiling is needed, stop rotating the annular groove roller body 2 first, then rotate the bidirectional threaded rod 35, the bidirectional threaded rod 35 will drive the L-shaped connecting plate 34 to move, and the L-shaped connecting plate 34 will drive the round rod 36 to move, until the round rod 36 is separated from the inner wall of the groove opened at the right end of the front surface of the rotating rod 43, then the gear 2 32 can be moved so that it does not overlap with the gear 1 31, and then reverse the bidirectional threaded rod 35, and the subsequent structural coordination method is the same as above, so that the round rod 36 is inserted into the inner wall of another group of grooves opened at the right end of the front surface of the rotating rod 43, and at this time, when the annular groove roller body 2 is rotated, the release agent will not be applied to its outer wall.
[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A grooved roller for preventing rubber from sticking during rubber production, comprising a support seat (1), characterized in that: The inner wall at the top end of the support seat (1) is provided with a ring groove roller body (2); an oiling assembly (4) is provided on the inner wall at the top end of the support seat (1) adjacent to the rear side of the ring groove roller body (2); a driving assembly (3) is provided at the right end of the oiling assembly (4); the oiling assembly (4) comprises a material storage shell (41); the material storage shell (41) is fixedly connected to the inner wall at the top end of the support seat (1) adjacent to the rear side of the ring groove roller body (2); the front surface of the material storage shell (41) contacts the rear surface of the ring groove roller body (2); a feeding hole (42) is provided at the right end of the upper surface of the material storage shell (41); a rotating rod (43) is passed through the front end of the right surface of the material storage shell (41) and is rotatably connected; the rotating rod (43) passes through and is rotatably connected to the upper surface of the support seat (1).
2. The grooved roller for preventing rubber from sticking during rubber production according to claim 1, characterized in that: The oiling assembly (4) comprises a second gear (32), the second gear (32) being slidably connected to the outer wall of the right end of the rotating rod (43), a rectangular groove (33) being provided on the right surface of the second gear (32), a first gear (31) being meshed with the front surface of the second gear (32), and the first gear (31) being fixedly connected to the right surface of the annular groove roller body (2).
3. The grooved roller for preventing rubber from sticking during rubber production according to claim 1, characterized in that: The outer wall of the annular groove roller body (2) is provided with a plurality of groups of annular grooves, and the plurality of groups of annular grooves are evenly distributed on the outer wall of the annular groove roller body (2).
4. The grooved roller for preventing rubber from sticking during rubber production according to claim 1, characterized in that: The outer wall of the rotating rod (43) is fixedly connected to a feeding column (44), and the feeding column (44) rotates at the front end of the inner wall of the material storage shell (41). The interior of the material storage shell (41) is fixedly connected to an inclined plate (46), and the upper surface of the rear end of the inclined plate (46) contacts the outer wall of the feeding column (44).
5. The grooved roller for preventing rubber from sticking during rubber production according to claim 4, characterized in that: The inner wall of the front side of the top end of the material storage shell (41) is rotatably connected to a roller (45), and the roller (45) rolls on the rear surface of the annular groove roller body (2).
6. The grooved roller for preventing rubber from sticking during rubber production according to claim 1, characterized in that: The front surface of the material storage shell (41) is configured as an arc-shaped surface.
7. The grooved roller for preventing rubber from sticking during rubber production according to claim 2, characterized in that: An L-shaped connecting plate (34) is slidably connected to the inner wall of the rectangular groove (33); a bidirectional threaded rod (35) is threadedly connected to the rear surface of the top end of the L-shaped connecting plate (34); and a round rod (36) is fixedly connected to the rear surface of the left end of the L-shaped connecting plate (34).
8. The grooved roller for preventing rubber from sticking during rubber production according to claim 7, characterized in that: The front surface of the right end of the rotating rod (43) is provided with a plurality of grooves, and the rear surface of the round rod (36) contacts the inner wall of the groove.