Code spraying device for processing surface of access control card
By introducing automatic detection and recycling mechanisms into the access control card inkjet device, the inkjet uneven problem caused by improper setting of ink quality and inkjet parameters is solved, and the unqualified cards are automatically processed, which improves production efficiency and product quality, and reduces the labor costs.
Patent Information
- Application Number
- CN202421099068.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing access control card surface processing and inkjet coding device is incorrectly set in the ink quality and inkjet parameters, resulting in uneven inkjet, blurred marks, and relying on manual selection and processing of defective products, which is inefficient and expensive.
A printing device including scanning mechanism, recycling mechanism, cleaning mechanism and control panel was designed. By automatically detecting and sorting unqualified access control cards, the transmission belt is used for recycling and cleaning, ensuring the optimization of ink quality and printing parameters, and reducing the Manual intervention.
It realizes automated processing of unqualified access control cards, improves production efficiency, reduces labor costs, improves injection coding effect and product quality, and significantly improves overall practicality.
Smart Images

Figure CN222346569U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of access control card processing equipment, in particular to a coding device used for access control card surface processing. Background Art
[0002] Access card is an identification card used in access control system, also known as smart access card, pass, door card or IC card, etc. It is usually issued by property management company or relevant management agency to residents, employees or visitors as a certificate for entering and exiting a specific area. When the access card is produced, a clear mark can be provided on the access card, including the card number, company or organization logo, etc., which helps to quickly and accurately identify the access card. At this time, a coding device for access card surface processing is needed.
[0003] The existing access card surface processing coding device faces key problems such as ink quality and inkjet parameter settings during production operations. Poor or insufficient ink, as well as improper settings of parameters such as inkjet speed, nozzle height, and printing resolution may lead to uneven inkjet and blurred marks on the access card. At present, most manufacturers still rely on manual selection and processing of these defective products, which is not only inefficient but also costly. In order to solve this problem, a new access card surface processing coding device is designed. The device can automatically, quickly and effectively identify and pick out defective products, and clean them at the same time. This innovative design greatly improves production efficiency, reduces labor costs, and significantly improves overall practicality, bringing substantial improvements to access card manufacturers. Utility Model Content
[0004] Based on this, the purpose of the utility model is to provide a coding device for surface processing of access control cards, so as to solve the technical problems in the prior art such as uneven inkjet and blurred imprint caused by poor or insufficient ink quality and improper setting of inkjet parameters, as well as the inefficiency and high cost caused by manual selection and processing of defective products.
[0005] To achieve the above object, the utility model provides the following technical solutions: a coding device for surface processing of access control cards, comprising a first mounting frame, wherein the first mounting frame is provided with two, a scanning mechanism is provided on the top of one of the first mounting frames, the scanning mechanism comprises a fixing seat and a push plate, and a side opening is provided on one side of the other first mounting frame, the side opening is opposite to the push plate;
[0006] A recovery mechanism is provided on a side of the side opening away from the first mounting frame, the recovery mechanism comprises a second mounting frame, a second motor is provided at the rear end of the second mounting frame, a transmission rod is provided at the output end of the second motor, and the transmission rod is used to drive the second transmission belt;
[0007] A material receiving platform is arranged on one side of the second transmission belt, and a wedge-shaped surface is arranged on the top of the material receiving platform.
[0008] By adopting the above technical solution, by opening a side port on the first mounting frame and aligning it with the push plate, unqualified access control cards can be easily removed from the production line in a timely manner to avoid entering subsequent processes and causing waste of resources or product quality problems. In addition, the recycling mechanism can automatically receive and transmit the unqualified access control cards pushed out by the side port through the second transmission belt driven by the second motor, thereby realizing automated processing, improving production efficiency, and avoiding manual intervention and reducing pauses in the production process.
[0009] Furthermore, a mounting platform is provided on one side of the second mounting frame, a cleaning mechanism is provided on the top of the mounting platform, the cleaning mechanism includes a mounting seat, a rotating rod is provided on one side of the mounting seat, one end of the rotating rod extends to the interior of the mounting seat and is provided with a driving gear, and the other end of the rotating rod is connected to the output end of the external motor.
[0010] By adopting the above technical solution, the mounting table provides a stable mounting position for the cleaning mechanism to ensure its normal operation. Moreover, the design of the cleaning mechanism enables the access card to be automatically cleaned when passing through, removing dirt and impurities on the surface, providing better conditions for subsequent coding operations, thereby improving product quality and coding effects.
[0011] Furthermore, a driven gear is meshed at the bottom of the driving gear, and a sponge roller is provided on one side of the driven gear.
[0012] By adopting the above technical solution, the rotational movement of the sponge roller is achieved through the meshing of the driving gear and the driven gear. This design can ensure that the sponge roller cleans the surface of the access card evenly and continuously, thereby improving the cleaning efficiency and effect.
[0013] Furthermore, a liquid storage tank is provided on the top of the mounting seat, and a liquid inlet is provided on one side of the liquid storage tank.
[0014] By adopting the above technical solution, the liquid storage tank can store enough detergent to ensure the continuity and stability of the cleaning process. The design of the liquid inlet facilitates timely replenishment of detergent and maintains sufficient detergent in the liquid storage tank, thereby ensuring that the cleaning mechanism can work continuously and effectively.
[0015] Furthermore, the liquid inlet is connected to an external liquid pump, and the liquid storage tank is used to store inkjet cleaning agent.
[0016] By adopting the above technical solution, the inflow of the cleaning agent can be automatically controlled by an external liquid pump to avoid too much or too little cleaning agent entering the liquid storage tank, thereby ensuring the efficiency and economy of the cleaning process.
[0017] Furthermore, a liquid outlet is provided at the bottom of the liquid storage bin, and the liquid outlet is in contact with the sponge roller.
[0018] By adopting the above technical solution, the liquid outlet allows the detergent to act evenly and appropriately on the sponge roller, ensuring that the sponge roller has sufficient detergent when cleaning the access control card without excessive waste.
[0019] Furthermore, a cylinder is arranged on one side of the fixing seat, an output end of the cylinder is connected to the push plate, and a visual scanner is arranged on the top of the fixing seat.
[0020] By adopting the above technical solution, the cylinder provides fast and accurate driving force to ensure that unqualified access control cards can be pushed out of the production line in time, and the visual scanner can detect the quality of access control cards with high precision, discover and handle unqualified products in time, and improve product qualification rate and production quality.
[0021] Furthermore, a first transmission belt is arranged on the inner side of the two first mounting frames, a first motor is arranged on one side of one of the first mounting frames, the first motor is used to drive the first transmission belt, and the visual scanner is used to scan the access control card on the first transmission belt.
[0022] By adopting the above technical solution, the first motor provides a stable and controllable power source for the transmission belt, ensuring that the access control card moves at a constant speed on the production line, facilitating accurate operation of subsequent processes, and the first transmission belt realizes continuous and stable transmission of the access control card, ensuring the smoothness of the production process.
[0023] Furthermore, an inkjet printer is arranged on the top of another of the first mounting frames, and a wedge plate is arranged on one side of the side opening.
[0024] By adopting the above technical solution, the inkjet printer is located at an appropriate position, and can conveniently perform inkjet operation on the access control cards that have been cleaned and tested to be qualified, thereby improving production efficiency and product quality.
[0025] Furthermore, a control panel is provided at the front end of the first mounting frame, and the control panel is electrically connected to the first motor, the inkjet printer, the cylinder, the visual scanner, the second motor, the external motor, and the external liquid pump.
[0026] By adopting the above technical solution, the control panel centralizes the control functions of each device, simplifies the operation process, and improves the overall coordination and operational convenience of the equipment. Through the control panel, operators can easily monitor and adjust the operating status of each device to ensure the stability and efficiency of the production process.
[0027] In summary, the utility model mainly has the following beneficial effects:
[0028] 1. The utility model is provided with a side port and a recycling mechanism. The device can automatically detect the quality of the access card coding through a scanning mechanism, and pushes out unqualified access cards from the side port by using a push plate, thereby realizing the function of automatically sorting defective products and improving production efficiency. In addition, the recycling mechanism can receive the unqualified access cards pushed out and transmit them to the receiving station through the second transmission belt, which is convenient for subsequent processing, such as re-coding or cleaning, thereby reducing labor costs and improving overall practicality;
[0029] 2. The utility model sets a cleaning mechanism, in which the design of the rotating rod and the driving gear enables the sponge roller to rotate, so as to better contact with the surface of the access card and improve the cleaning effect. The meshing of the driven gear and the driving gear ensures the stable rotation of the sponge roller, ensuring the uniformity and efficiency of cleaning. Moreover, the design of the liquid storage tank and the liquid inlet enables the coding detergent to be easily added to the cleaning mechanism, and the detergent is continuously provided to the sponge roller through the liquid outlet to keep it moist, thereby ensuring a good cleaning effect. This design not only improves production efficiency, but also reduces labor costs, because it is no longer necessary to frequently add detergent to the sponge roller. In general, these designs make the surface processing coding device of the access card more intelligent and efficient, and improve the overall practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0031] Figure 2 It is a top view of the three-dimensional structure of the utility model;
[0032] Figure 3 It is a schematic diagram of a side-view cross-sectional three-dimensional structure of the utility model;
[0033] Figure 4 For this utility model Figure 3 Schematic diagram of the structure enlarged at point A in the middle.
[0034] In the figure: 1. first mounting frame; 2. control panel; 3. first motor; 4. first transmission belt; 5. inkjet printer; 6. scanning mechanism; 601. fixing seat; 602. cylinder; 603. push plate; 604. visual scanner; 7. side port; 8. recovery mechanism; 801. second mounting frame; 802. second motor; 803. second transmission belt; 804. receiving table; 805. wedge-shaped surface; 806. mounting table; 9. cleaning mechanism; 901. mounting seat; 902. rotating rod; 903. driving gear; 904. driven gear; 905. liquid storage tank; 906. liquid inlet; 907. liquid outlet; 908. sponge roller; 10. wedge-shaped plate. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0036] The following describes an embodiment of the utility model based on its overall structure.
[0037] Embodiment 1:
[0038] A coding device for surface processing of access control cards, such as Figure 1-Figure 4 As shown, it includes a first mounting frame 1, and two first mounting frames 1 are provided. A scanning mechanism 6 is provided on the top of one of the first mounting frames 1, and the scanning mechanism 6 includes a fixing seat 601 and a push plate 603. A side opening 7 is opened on one side of the other first mounting frame 1, and the side opening 7 is opposite to the push plate 603.
[0039] A recovery mechanism 8 is provided on the side of the side opening 7 away from the first mounting frame 1, and the recovery mechanism 8 includes a second mounting frame 801, a second motor 802 is provided at the rear end of the second mounting frame 801, and a transmission rod is provided at the output end of the second motor 802, and the transmission rod is used to drive the second transmission belt 803;
[0040] A receiving platform 804 is provided on one side of the second transmission belt 803, and a wedge-shaped surface 805 is provided on the top of the receiving platform 804. Unqualified access control cards can be conveniently removed from the production line through the side opening 7, and the recycling mechanism 8 can automatically receive and process the removed unqualified access control cards, thereby improving the degree of automation of the production process.
[0041] Embodiment 2:
[0042] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 A mounting platform 806 is provided on one side of the second mounting frame 801, and a cleaning mechanism 9 is provided on the top of the mounting platform 806. The cleaning mechanism 9 includes a mounting seat 901, and a rotating rod 902 is provided on one side of the mounting seat 901. One end of the rotating rod 902 extends to the interior of the mounting seat 901 and is provided with a driving gear 903. The other end of the rotating rod 902 is connected to the output end of the external motor. The mounting platform 806 provides a stable operating platform for the cleaning mechanism 9, and the design of the cleaning mechanism 9 enables the access card to be automatically cleaned, thereby improving product quality.
[0043] See also Figure 1 , Figure 2 , Figure 3 , Figure 4The bottom of the driving gear 903 is meshed with a driven gear 904, and a sponge roller 908 is provided on one side of the driven gear 904. The meshing of the driving gear 903 and the driven gear 904 enables the rotation of the sponge roller 908 to effectively clean the surface of the access control card.
[0044] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 A liquid storage tank 905 is arranged on the top of the mounting seat 901, and a liquid inlet 906 is arranged on one side of the liquid storage tank 905. The liquid storage tank 905 can store enough detergent to ensure the continuous cleaning process, and the design of the liquid inlet 906 is convenient for timely replenishment of detergent to maintain cleaning efficiency.
[0045] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 The liquid inlet 906 is connected to an external liquid pump, and the liquid storage tank 905 is used to store the inkjet cleaning agent. The inflow of the cleaning agent can be automatically controlled by the external liquid pump to ensure a stable supply of the cleaning agent in the liquid storage tank 905.
[0046] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 A liquid outlet 907 is provided at the bottom of the liquid storage bin 905, and the liquid outlet 907 is in contact with the sponge roller 908. The design of the liquid outlet 907 enables the detergent to act evenly on the sponge roller 908, thereby improving the cleaning effect.
[0047] See also Figure 1 , Figure 2 , Figure 3 A cylinder 602 is provided on one side of the fixed seat 601, and the output end of the cylinder 602 is connected to the push plate 603. A visual scanner 604 is provided on the top of the fixed seat 601. The cylinder 602 provides a fast and accurate driving force to push unqualified access control cards out of the production line, and the visual scanner 604 can detect the quality of the access control cards with high precision to ensure that only qualified products continue to flow to the next process.
[0048] See also Figure 1 , Figure 2 , Figure 3 A first transmission belt 4 is arranged on the inner side of the two first mounting frames 1, and a first motor 3 is arranged on one side of one of the first mounting frames 1. The first motor 3 is used to drive the first transmission belt 4. The visual scanner 604 is used to scan the access card on the first transmission belt 4. The first transmission belt 4 realizes the continuous transmission of the access card, improves the production efficiency, and the first motor 3 provides stable and controllable power for the transmission belt to ensure the smooth progress of the production process.
[0049] See also Figure 1 , Figure 2 , Figure 3 A printer 5 is arranged on the top of another first mounting frame 1, and a wedge plate 10 is arranged on one side of the side opening 7. The printer 5 is located at an appropriate position, and can conveniently perform a printer operation on the access control card passing through.
[0050] See also Figure 1 , Figure 2 , Figure 3 A control panel 2 is provided at the front end of the first mounting frame 1. The control panel 2 is electrically connected to the first motor 3, the inkjet printer 5, the cylinder 602, the visual scanner 604, the second motor 802, the external motor, and the external liquid pump. The control panel 2 centralizes the control functions of each device, simplifies the operation process, and improves the overall coordination and operational convenience of the equipment.
[0051] The implementation principle of the utility model is as follows: first, ensure that the ink in the inkjet printer 5 is sufficient and in normal working condition, and at the same time check whether the cleaning agent in the liquid storage tank 905 of the cleaning mechanism 9 is sufficient, and replenish it through the liquid inlet 906 when necessary;
[0052] Next, the first motor 3 is started through the control panel 2, which drives the first transmission belt 4 to start running and transmit the access card to the bottom of the inkjet printer 5 for inkjet printing;
[0053] After the coding is completed, the access card continues to be conveyed by the first transmission belt 4 and passes through the detection area of the visual scanner 604. The visual scanner 604 will perform a precise quality inspection on the coding on the access card to determine whether the imprint is clear and complete;
[0054] If the visual scanner 604 detects an unqualified access card, it will immediately send a signal to the control panel 2. After receiving the signal, the control panel 2 will instruct the cylinder 602 to push the push plate 603, thereby pushing the unqualified access card out of the side port 7;
[0055] The unqualified access control cards pushed out will fall onto the second transmission belt 803 of the recycling mechanism 8. At this time, the second motor 802 will drive the second transmission belt 803 to transfer the unqualified access control cards to the receiving platform 804. The access control cards will then slide along the wedge-shaped surface 805 of the receiving platform 804 to the cleaning mechanism 9 on the mounting platform 806.
[0056] In the cleaning mechanism 9, an external motor drives the rotating rod 902 and the driving gear 903 to rotate, thereby driving the sponge roller 908 to thoroughly clean the surface of the access card. During the cleaning process, the liquid storage tank 905 will continuously provide cleaning agent to the sponge roller 908 through the liquid outlet 907 to ensure the best cleaning effect.
[0057] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.
[0058] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.
Claims
1. A coding device for surface processing of access control cards, characterized in that: It comprises a first mounting frame (1), wherein two first mounting frames (1) are provided, wherein a scanning mechanism (6) is provided on the top of one of the first mounting frames (1), wherein the scanning mechanism (6) comprises a fixing seat (601) and a push plate (603), and a side opening (7) is provided on one side of the other first mounting frame (1), wherein the side opening (7) is opposite to the push plate (603); A recovery mechanism (8) is provided on a side of the side opening (7) away from the first mounting frame (1), and the recovery mechanism (8) comprises a second mounting frame (801), a second motor (802) is provided at the rear end of the second mounting frame (801), a transmission rod is provided at the output end of the second motor (802), and the transmission rod is used to drive a second transmission belt (803); A material receiving platform (804) is provided on one side of the second transmission belt (803), and a wedge-shaped surface (805) is provided on the top of the material receiving platform (804).
2. The coding device for surface processing of access control cards according to claim 1 is characterized in that: A mounting platform (806) is provided on one side of the second mounting frame (801), a cleaning mechanism (9) is provided on the top of the mounting platform (806), and the cleaning mechanism (9) comprises a mounting seat (901), a rotating rod (902) is provided on one side of the mounting seat (901), one end of the rotating rod (902) extends to the inside of the mounting seat (901) and is provided with a driving gear (903), and the other end of the rotating rod (902) is connected to the output end of an external motor.
3. The coding device for surface processing of access control cards according to claim 2 is characterized in that: The bottom of the driving gear (903) is meshed with a driven gear (904), and a sponge roller (908) is provided on one side of the driven gear (904).
4. The coding device for surface processing of access control cards according to claim 2 is characterized in that: A liquid storage bin (905) is disposed on the top of the mounting seat (901), and a liquid inlet (906) is disposed on one side of the liquid storage bin (905).
5. The coding device for surface processing of access control cards according to claim 4 is characterized in that: The liquid inlet (906) is connected to an external liquid pump, and the liquid storage tank (905) is used to store inkjet cleaning agent.
6. The coding device for surface processing of access control cards according to claim 4, characterized in that: The bottom of the liquid storage bin (905) is provided with a liquid outlet (907), and the liquid outlet (907) is in contact with the sponge roller (908).
7. The coding device for surface processing of access control cards according to claim 1, characterized in that: A cylinder (602) is disposed on one side of the fixed seat (601), an output end of the cylinder (602) is connected to a push plate (603), and a visual scanner (604) is disposed on the top of the fixed seat (601).
8. The coding device for surface processing of access control cards according to claim 7 is characterized in that: A first transmission belt (4) is arranged on the inner side of the two first mounting frames (1), a first motor (3) is arranged on one side of one of the first mounting frames (1), the first motor (3) is used to drive the first transmission belt (4), and the visual scanner (604) is used to scan the access control card on the first transmission belt (4).
9. The coding device for surface processing of access control cards according to claim 1, characterized in that: A printer (5) is arranged on the top of the other first mounting frame (1), and a wedge plate (10) is arranged on one side of the side opening (7).
10. The coding device for surface processing of access control cards according to claim 1, characterized in that: A control panel (2) is provided at the front end of the first mounting frame (1), and the control panel (2) is electrically connected to the first motor (3), the inkjet printer (5), the cylinder (602), the visual scanner (604), the second motor (802), the external motor, and the external liquid pump.