Large hopper truss garbage compression station capable of sinking

By designing a sinkable large hopper rack compression garbage station, the problems of small hopper volume and low control accuracy of split garbage stations are solved, and efficient and low-cost garbage disposal and space optimization are achieved, suitable for 3-5m3 compression The vehicle is unloaded and provides a stable solution for door opening and closing and low floor area.

CN222347852UActive Publication Date: 2025-01-14CHONGQING BAYUDU ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421282757.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-01-14
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The existing split high-level garbage compression transfer station hopper capacity is small and cannot meet the unloading needs of 3-5m3 rear-load compression trucks. There is a risk of dropping hook arm trucks, large footprint, secondary pollution of sewage and low control accuracy. question.

Method used

A large sinkable hopper rack compression garbage station is designed, using a mobile frame, hopper mechanism, compression mechanism and docking box. High-precision position control is achieved through hydraulic cylinders and drive motors, and the hopper can be sunk to the ground for For unloading, the top cover adopts a low-curve sliding structure to adapt to low-altitude environments, and improves efficiency by rotating the material pouring.

Benefits of technology

It has achieved unloading for 3-5m3 compression vehicles, with a small footprint, low failure rate and low cost, which has solved the problems of transport stability of hook arm trucks and the opening and closing of the ceiling door, and improved the garbage disposal efficiency and space utilization rate.

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Abstract

The utility model discloses a sinking type large hopper truss garbage compression station, which relates to the technical field of garbage compression stations and comprises a movable frame, and a hopper mechanism is fixedly mounted on the surface of the movable frame. The hopper sinks underground, garbage is more convenient to dump, the gap bridge platform moves to a position corresponding to a hooking box body when the box body is hooked and butted, the gap bridge platform is flush with the ground, the situation that a hook arm hook box falls into a pit is not affected, the gap bridge platform is moved away, and the situation that the hopper is put down for loading is not affected. The butt joint box body low-radian door closing structure can effectively achieve opening and closing of a top door in the environment with limited space height, the low-radian door closing structure drives a swing arm to swing left and right through stretching and retracting of a swing oil cylinder, the upper end of the swing arm is hinged to the right end of a top cover, and the swing arm swings to drive the top cover to slide in a top cover sliding groove. Front-back movement of the top cover achieves opening and closing of the top opening, and opening and closing of the top door in a low-radian space with the front lower than the rear can be achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of compression garbage stations, in particular to a sinkable large hopper frame compression garbage station. Background Art

[0002] At present, the split high-level garbage compression transfer station on the market has a small hopper volume due to structural reasons and cannot meet the 3-5m 3 The unloading problem of the rear-mounted compression truck; even if the hopper sinking method is used for unloading, there is an increased risk of the hook arm truck falling into the sinking pit of the hopper when the hook is placed on the box; in addition, the split-type garbage stations on the market have problems such as large footprint and secondary sewage pollution; finally, the frame-type mobile machine structure is mostly controlled by an electric motor or hydraulic motor during use, which has high cost and difficulty in controlling the position accuracy of the point, and low synchronization accuracy.

[0003] The sliding door opening and flip door opening methods of the box top cover cannot realize the top door opening and closing of the low-arc space with low front and high back, and are not suitable for some low-altitude and high-requirement occasions. Utility Model Content

[0004] The purpose of the utility model is to provide a sinkable large hopper frame compression garbage station to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] A sinkable large hopper frame compression garbage station, comprising a mobile frame, a hopper mechanism is fixedly mounted on the surface of the mobile frame, a compression mechanism is movably mounted on the top of the hopper mechanism, a docking box is movably placed inside the hopper mechanism, and a bridge platform is arranged in front of the hopper mechanism;

[0007] The compression garbage station is provided with a compression vehicle and a hook arm vehicle.

[0008] A further improvement of the technical solution of the utility model is that the mobile frame includes a frame body, a guide rail is fixedly installed on the bottom of the frame body, a machine moving cylinder is fixedly installed on the inner side of the frame body, and the hydraulic cylinder machine moving method has good synchronization and high position accuracy.

[0009] A further improvement of the technical solution of the utility model is that the hopper mechanism includes a frame fixedly installed at one end of the machine transfer cylinder, a driving motor is fixedly installed at the bottom of the frame, and the frame and the guide rail are movably connected, a hopper cylinder is movably installed on the surface of the frame, a large hopper is movably installed at one end of the hopper cylinder, a hopper lifting cylinder is movably installed on one side of the frame, and a lifting type large hopper chute is provided on the surface of the hopper lifting cylinder, and the large hopper is set to carry out ground unloading, and the floor area of ​​the compressor and the docking box body overlap, the floor area is small, the garbage processing capacity is large, and it is suitable for 3-5m 3 The unloading of the compression truck and the large hopper can adopt the direct rotation unloading method, which has a simple and effective structure, low failure rate and low cost.

[0010] A further improvement of the technical solution of the utility model is that the compression mechanism includes a lifting arm movably mounted on the top surface of the rack, a lifting cylinder movably mounted on the surface of the lifting arm, a compressor movably mounted on one end of the lifting arm, and the lifting cylinder and the compressor are movably connected.

[0011] A further improvement of the technical solution of the utility model is that: the docking box includes a docking box body arranged inside the rack, and a top cover slide groove is opened on the top surface of the docking box body, a swing cylinder is fixedly installed inside the docking box body, a swing arm is movably installed at one end of the swing cylinder, and a top cover is movably installed on the surface of the swing arm, and the low-arc door closing structure of the docking box can effectively solve the opening and closing of the top door in an environment with limited space height. The low-arc door closing structure drives the swing arm to swing left and right through the extension and contraction of the swing cylinder, and the upper end of the swing arm is hinged to the right end of the top cover. The swing of the swing arm drives the top cover to slide in the top cover slide groove, and the forward and backward movement of the top cover realizes the opening and closing function of the top opening, which can meet the opening and closing of the top door in a low-arc space with a low front and a high back.

[0012] A further improvement of the technical solution of the utility model is that the compression vehicle includes a compression vehicle body arranged in front of the frame body, a garbage bin is movably installed on the surface of the compression vehicle body, a garbage bin cover is movably installed at one end of the garbage bin, and the garbage can be dumped into the large hopper by opening the garbage bin cover and tilting the garbage bin.

[0013] A further improvement of the technical solution of the utility model is that the hook arm vehicle includes a hook arm vehicle body arranged in front of the frame body and close to the compression vehicle body, a clamping frame is movably installed on the surface of the hook arm vehicle body, a hook arm is movably installed on one end of the clamping frame, and the docking box body after the hook can be clamped and fixed by the clamping frame to improve the stability of transportation.

[0014] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0015] 1. The utility model provides a sinkable large hopper frame compression garbage station, which is used for ground unloading by setting a large hopper, and the area occupied by the compressor and the docking box overlaps, so the area occupied is small and the garbage processing capacity is large, which is suitable for 3-5m 3 The unloading of the compression truck and the large hopper can adopt the direct rotation unloading method, which has a simple and effective structure, low failure rate and low cost.

[0016] 2. The utility model provides a sinkable large hopper frame compression garbage station. By sinking the hopper below the ground, it is more convenient to dump garbage. When the hook is docked with the box body, the bridge platform moves to the position corresponding to the hook box body. The bridge platform is flush with the ground and does not affect the hook arm car hook putting the box into the pit. The bridge platform is moved away without affecting the lowering of the hopper for loading.

[0017] 3. The utility model provides a sinkable large hopper frame compression garbage station, and the low-arc door closing structure of the docking box body can effectively solve the opening and closing of the top door in an environment with limited space height. The low-arc door closing structure drives the swing arm to swing left and right through the extension and contraction of the swing cylinder. The upper end of the swing arm is hinged to the right end of the top cover. The swing of the swing arm drives the top cover to slide in the top cover slide groove, and the forward and backward movement of the top cover realizes the opening and closing function of the top opening, which can meet the opening and closing of the top door in a low-arc space with a low front and a high back. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the material turning state of the utility model;

[0020] Figure 3 It is a schematic diagram of the structure of the utility model in a sinking state;

[0021] Figure 4 This is a schematic diagram of the structure of the unloading state of the utility model;

[0022] Figure 5 It is a schematic diagram of the structure of the loading and pressing state of the utility model.

[0023] In the figure: 1. Mobile frame; 2. Hopper mechanism; 3. Compression mechanism; 4. Docking box; 5. Compression vehicle; 6. Hook arm vehicle; 7. Bridge platform; 11. Frame body; 12. Guide rail; 13. Machine transfer cylinder; 21. Traveling frame; 221. Driving motor; 22. Hopper cylinder; 23. Large hopper; 24. Hopper lifting cylinder; 31. Lifting arm; 32. Lifting cylinder; 33. Compressor;

[0024] 41. docking box body; 42. swing cylinder; 43. swing arm; 44. top cover; 51. compression vehicle body; 52. garbage bin; 53. garbage bin cover; 61. hook arm vehicle body; 62. clamping frame; 63. hook arm. DETAILED DESCRIPTION

[0025] The present invention is further described in detail below in conjunction with the embodiments:

[0026] Example 1

[0027] like Figure 1-5 As shown, the utility model provides a sinkable large hopper frame compression garbage station, including a mobile frame 1, the mobile frame 1 includes a frame body 11, a guide rail 12 is fixedly installed at the bottom of the frame body 11, a moving cylinder 13 is fixedly installed on the inner side of the frame body 11, a hopper mechanism 2 is fixedly installed on the surface of the mobile frame 1, a compression mechanism 3 is movably installed on the top of the hopper mechanism 2, a docking box 4 is movably placed inside the hopper mechanism 2, and a bridge platform 7 is arranged in front of the hopper mechanism 2; the compression garbage station is provided with a compression vehicle 5 and a hook arm vehicle 6, when the docking box 4 is hooked, the bridge platform 7 moves to the position corresponding to the hook box, the bridge platform 7 is flush with the ground, and does not affect the hook arm vehicle 6 to hook the box and fall into the pit, and the bridge platform 7 is moved away, which does not affect the hopper to put down and load.

[0028] Example 2

[0029] like Figure 1-5 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the hopper mechanism 2 includes a frame 21 fixedly mounted on one end of the transfer cylinder 13, a driving motor 221 is fixedly mounted on the bottom of the frame 21, and the frame 21 and the guide rail 12 are movably connected, a hopper cylinder 22 is movably mounted on the surface of the frame 21, a large hopper 23 is movably mounted on one end of the hopper cylinder 22, a hopper lifting cylinder 24 is movably mounted on one side of the frame 21, and a lifting type large hopper chute is provided on the surface of the hopper lifting cylinder 24, and a compression mechanism 3 includes a lifting arm 31 movably mounted on the top surface of the frame 21, a lifting cylinder 32 is movably mounted on the surface of the lifting arm 31, a compressor 33 is movably mounted on one end of the lifting arm 31, and the lifting cylinder 32 and the compressor 33 are movably connected, and the large hopper 23 is set for ground unloading, and the compressor 33 overlaps with the footprint of the docking box 4, which has a small footprint and a large garbage processing capacity, and is suitable for 3-5m 3 The unloading of the compression vehicle 5 and the large hopper 23 can adopt a direct rotating material discharge method, which has a simple and effective structure, a low failure rate and a low cost.

[0030] Example 3

[0031] like Figure 1-5As shown, on the basis of embodiments 1-2, the utility model provides a technical solution: preferably, the docking box body 4 includes a docking box body main body 41 arranged inside the row frame 21, and the top surface of the docking box body main body 41 is provided with a top cover slide groove, a swing cylinder 42 is fixedly installed inside the docking box body main body 41, a swing arm 43 is movably installed at one end of the swing cylinder 42, and a top cover 44 is movably installed on the surface of the swing arm 43, and the compression vehicle 5 includes a compression vehicle body 51 arranged in front of the frame body 11, and a garbage bin 52 is movably installed on the surface of the compression vehicle body 51, and the garbage bin A garbage bin cover 53 is movably installed at one end of 52, and the hook arm vehicle 6 includes a hook arm vehicle body 61 arranged in front of the frame main body 11 and close to the compression vehicle body 51, and a clamping frame 62 is movably installed on the surface of the hook arm vehicle body 61, and a hook arm 63 is movably installed at one end of the clamping frame 62. The compression vehicle 5 collects garbage and moves it to the front of the hopper mechanism 2. The garbage bin cover 53 is opened and the garbage bin 52 is tilted to realize the operation of dumping the garbage. After the compression and collection are completed, the hook 44 is connected by the hook arm 63 to be taken away from the docking box 41 and moved to the clamping frame 62 for fixation, so that unloading can be carried out.

[0032] The following is a detailed description of the working principle of the sinkable large hopper frame compression garbage station.

[0033] like Figure 1-5 As shown, when the large hopper carriage is used in a garbage compression station, when the garbage compression station is used, the compression vehicle 5 collects garbage in the city and packs it, and then moves to the unloading area for unloading;

[0034] The hopper does not sink. The hopper cylinder 22 cooperates with the hopper lifting cylinder 24 to adjust and lower the large hopper 23 on the frame 21. The compression vehicle 5 moves to the front of the large hopper 23, opens the garbage bin cover 53 so that the garbage in the garbage bin 52 enters the large hopper 23, and then drives the large hopper 23 to move to the top of the docking box 4 through the hopper cylinder 22 to dump the garbage. The garbage is compressed by the compressor 33 and enters the docking box body 41. After the compression and packing are completed, the top cover 44 is closed by the swing cylinder 42 and the swing arm 43. The moving cylinder 13 is telescopic on the guide rail 12 to cooperate with the drive motor 221 to move the frame 21, so that the unloading can be hooked away by the hook arm vehicle 6;

[0035] The hopper is of the sinking type. The hopper cylinder 22 cooperates with the hopper lifting cylinder 24 to adjust the large hopper 23 on the frame 21 to below the ground. The compression vehicle 5 moves to the front of the large hopper 23, opens the garbage bin cover 53, and allows the garbage in the garbage bin 52 to enter the large hopper 23. The hopper cylinder 22 cooperates with the hopper lifting cylinder 24 to drive the large hopper 23 to move above the docking box 4 to dump the garbage. The garbage is compressed by the compressor 33 and enters the docking box body 41. After the compression and packing are completed, the top cover 44 is closed by the swing cylinder 42 in cooperation with the swing arm 43. The moving cylinder 13 is retracted on the guide rail 12 to cooperate with the drive motor 221 to move the frame 21. At the same time, the bridge platform 7 moves to the position corresponding to the hook box, and the bridge platform 7 is flush with the ground, so that the hook arm vehicle 6 can hook and unload.

[0036] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A sinkable large hopper frame compression garbage station, comprising a mobile frame (1), characterized in that: A hopper mechanism (2) is fixedly mounted on the surface of the mobile frame (1), a compression mechanism (3) is movably mounted on the top of the hopper mechanism (2), a docking box (4) is movably placed inside the hopper mechanism (2), and a bridge platform (7) is arranged in front of the hopper mechanism (2); The compression garbage station is provided with a compression vehicle (5) and a hook arm vehicle (6).

2. The sinkable large hopper frame compression garbage station according to claim 1 is characterized by: The mobile frame (1) comprises a frame body (11), a guide rail (12) is fixedly mounted on the bottom of the frame body (11), and a machine moving cylinder (13) is fixedly mounted on the inner side of the frame body (11).

3. The sinkable large hopper frame compression garbage station according to claim 1 is characterized by: The hopper mechanism (2) includes a frame (21) fixedly mounted on one end of a machine transfer cylinder (13); a driving motor (221) is fixedly mounted on the bottom of the frame (21); the frame (21) and the guide rail (12) are movably connected; a hopper cylinder (22) is movably mounted on the surface of the frame (21); a large hopper (23) is movably mounted on one end of the hopper cylinder (22); a hopper lifting cylinder (24) is movably mounted on one side of the frame (21); and a lifting type large hopper chute is provided on the surface of the hopper lifting cylinder (24).

4. The sinkable large hopper frame compression garbage station according to claim 1 is characterized by: The compression mechanism (3) comprises a lifting arm (31) movably mounted on the top surface of the rack (21), a lifting cylinder (32) movably mounted on the surface of the lifting arm (31), a compressor (33) movably mounted on one end of the lifting arm (31), and the lifting cylinder (32) and the compressor (33) are movably connected.

5. The sinkable large hopper frame compression garbage station according to claim 1 is characterized by: The docking box (4) includes a docking box body (41) arranged inside the rack (21), and a top cover slide groove is opened on the top surface of the docking box body (41), a swing cylinder (42) is fixedly installed inside the docking box body (41), a swing arm (43) is movably installed at one end of the swing cylinder (42), and a top cover (44) is movably installed on the surface of the swing arm (43).

6. The sinkable large hopper frame compression garbage station according to claim 1, characterized in that: The compacting vehicle (5) comprises a compacting vehicle body (51) arranged in front of the frame body (11), a trash bin (52) is movably mounted on the surface of the compacting vehicle body (51), and a trash bin cover (53) is movably mounted on one end of the trash bin (52).

7. The sinkable large hopper frame compression garbage station according to claim 1 is characterized by: The hook arm vehicle (6) comprises a hook arm vehicle body (61) arranged in front of the frame body (11) and close to the compression vehicle body (51); a clamping frame (62) is movably mounted on the surface of the hook arm vehicle body (61); and a hook arm (63) is movably mounted on one end of the clamping frame (62).