Material transfer device of batch furnace

Abstract

The utility model provides a material transfer device for batch furnaces, which relates to the field of batch furnace matching, and comprises a travelling mechanism and a conveying mechanism, the travelling mechanism comprises two groups of parallel track line bodies and travelling components, the conveying mechanism comprises a support frame body and a roller component, and a plurality of groups of batch furnaces are arranged on two sides of the track line bodies. The walking assembly runs along the track line body, so that the material transfer device drives materials to translate in the X direction, when the two ends of the supporting frame body are connected with inlets or outlets of the batch furnaces, the roller assembly drives the materials to be conveyed in the Y direction, and then automatic material transfer of all the batch furnaces is achieved. The material transfer device not only can improve the material transfer efficiency, but also can greatly guarantee the safety of workers, and has higher popularization value.

Description

Technical Field

[0001] The utility model relates to the field of batch furnace matching, in particular to a material transfer device for a batch furnace. Background Art

[0002] Batch furnaces are also called intermittent furnaces, where the material remains in the same position during the heating process. Its design and operation are mainly based on specific requirements such as thermal requirements, temperature and output. Batch furnaces are designed for intermittent production, and can raise the temperature in the furnace from ambient temperature to brazing temperature in a short time, and form an atmosphere environment required by the process. Batch furnaces are efficient, flexible and suitable for a variety of process requirements. Heat treatment equipment.

[0003] The material transfer of existing batch furnaces basically relies on manual transportation using carts. However, due to the high temperature of material products and the harsh working environment, how to achieve automatic material transfer of each batch furnace has become an urgent problem to be solved by technical personnel in this field. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the deficiencies in the prior art and provide a material transfer device for a batch furnace, which can not only improve the material transfer efficiency but also greatly ensure the safety of the staff and has great promotion value.

[0005] The utility model is realized through the following technical solutions:

[0006] A material transfer device for a batch furnace comprises a traveling mechanism and a conveying mechanism, wherein the traveling mechanism comprises two sets of parallel track lines and a traveling assembly, the track lines are arranged along the X direction, the traveling assembly runs along the track lines, and the conveying mechanism comprises a supporting frame and a roller assembly, the two ends of the supporting frame are connected with the inlet and outlet of the batch furnace, the lower end of the supporting frame is connected with the traveling assembly, the roller assembly is arranged on the supporting frame, and the roller assembly drives the material to be conveyed along the Y direction.

[0007] It can be seen that in the above technical solution, multiple groups of batch furnaces are arranged on both sides of the track line body, and the walking assembly runs along the track line body, so that the material transfer device drives the material to move horizontally along the X direction. When the two ends of the support frame are connected with the inlet or outlet of the batch furnace, the roller assembly drives the material to be transported along the Y direction, thereby realizing the automatic transfer of materials in each batch furnace; the utility model can not only improve the material transfer efficiency, but also greatly ensure the safety of the staff, and has great promotion value.

[0008] According to the above technical solution, preferably, the walking assembly includes a chassis, a driving wheel, a driven wheel and a first drive unit, the driving wheel and the driven wheel are arranged at the four corners of the chassis, the driving wheel and the driven wheel move along the track line, the driving wheel and the driven wheel are rotatably connected to the chassis through bearings, the first drive unit is fixedly connected to the chassis, and the first drive unit drives the driving wheel to rotate through the output shaft.

[0009] It can be seen that in the above technical solution, the driving wheel and the driven wheel are both rotatably connected to the chassis through bearings, and the first drive unit drives the driving wheel to rotate through the output shaft, so that the walking assembly can move smoothly along the track line.

[0010] According to the above technical solution, preferably, the roller assembly includes multiple groups of parallel arranged roller units and a second drive unit, both ends of the roller unit are rotatably connected to the support frame body, adjacent roller units are connected in pairs by chains, and the second drive unit is fixedly connected to the support frame body, and the second drive unit drives the roller unit to rotate.

[0011] It can be seen that in the above technical solution, when the two ends of the support frame are connected to the inlet or outlet of the batch furnace, the second driving unit drives the roller unit to rotate. Since the adjacent roller units are connected by chains, all the roller units rotate synchronously, thereby realizing smooth transportation of materials along the Y direction.

[0012] According to the above technical solution, preferably, the height of the conveying mechanism is adjustable, the support frame and the chassis are spliced ​​and connected by fixing bolts, and the support frame and the chassis are provided with multiple groups of reserved screw holes compatible with the fixing bolts.

[0013] It can be seen that in the above technical solution, the staff can adjust the height of the conveying mechanism according to the height of the batch furnace inlet and outlet to meet the material turnover needs of batch furnaces of different enterprises, but the inlet and outlet heights of different batch furnaces of the same enterprise are adjusted to the same height.

[0014] According to the above technical solution, preferably, the walking mechanism also includes two sets of guide components, the guide components are arranged on both sides of the chassis, and the guide components are against the track line body.

[0015] It can be seen that in the above technical solution, the guide components are arranged on both sides of the chassis, and the guide components are against the track line body. The guide components are used to prevent the walking mechanism from derailing and improve the safety of equipment operation.

[0016] According to the above technical solution, preferably, multiple groups of proximity switches are provided on both sides of the chassis.

[0017] It can be seen that in the above technical solution, the proximity switch is used to brake the material transfer device at a set position.

[0018] According to the above technical solution, preferably, mechanical limit switches are provided on both sides of the chassis.

[0019] It can be seen that in the above technical solution, the mechanical limit switch is used as a safety measure to prevent the proximity switch from accidentally failing.

[0020] According to the above technical solution, preferably, the front and rear sides of the support frame are provided with a through-beam photoelectric sensor.

[0021] It can be seen that in the above technical solution, the through-beam photoelectric sensor is used to determine the position of the material, and to start and close the first drive unit and the second drive unit through a set program.

[0022] According to the above technical solution, preferably, a heat insulation plate is provided on the lower side of the roller unit, and the first driving unit and the second driving unit are arranged on the lower side of the heat insulation plate.

[0023] It can be seen that in the above technical solution, since the material has high temperature characteristics, the provision of the heat insulation board can effectively prevent the first drive unit, the second drive unit and the circuit from being damaged due to high temperature.

[0024] The beneficial effects of the utility model are:

[0025] (1) Multiple batch furnaces of the utility model are arranged on both sides of the track line body, and the walking assembly runs along the track line body, so that the material transfer device drives the material to move in the X direction. When the two ends of the support frame are connected with the inlet or outlet of the batch furnace, the roller assembly drives the material to be transported in the Y direction, thereby realizing the automatic transfer of materials in each batch furnace;

[0026] (2) The utility model can not only improve the efficiency of material transfer, but also greatly ensure the safety of workers, and has great promotion value. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 An isometric structural diagram of an embodiment of the utility model is shown;

[0028] Figure 2 A front view structural schematic diagram of an embodiment of the utility model is shown;

[0029] Figure 3 A schematic diagram of a top view of the structure according to an embodiment of the utility model is shown;

[0030] Figure 4 A schematic diagram of a side view structure of an embodiment of the utility model is shown;

[0031] Description of reference numerals:

[0032] 1. Traveling mechanism; 2. Conveying mechanism; 3. Track line body; 4. Traveling assembly; 5. Chassis; 6. Driving wheel; 7. Driven wheel; 8. First drive unit; 9. Support frame; 10. Roller assembly; 11. Roller unit; 12. Second drive unit; 13. Opposite photoelectric sensor; 14. Fixing bolt; 15. Guide assembly; 16. Proximity switch; 17. Mechanical limit switch. DETAILED DESCRIPTION

[0033] In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model is further described in detail below in conjunction with the accompanying drawings and the best embodiment. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the utility model.

[0034] In the description of the utility model, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the utility model.

[0035] like Figure 1-Figure 4As shown, this embodiment provides a material transfer device for a batch furnace, including a walking mechanism 1 and a conveying mechanism 2, wherein the walking mechanism 1 includes two sets of parallel track lines 3 and a walking assembly 4, the track line body 3 is arranged along the X direction, the walking assembly 4 runs along the track line body 3, and the walking assembly 4 includes a chassis 5, a driving wheel 6, a driven wheel 7 and a first driving unit 8, the driving wheel 6 and the driven wheel 7 are arranged at the four corners of the chassis 5, the driving wheel 6 and the driven wheel 7 move along the track line body 3, the driving wheel 6 and the driven wheel 7 are both rotatably connected to the chassis 5 through bearings, the first driving unit 8 is fixedly connected to the chassis 5, and the first driving unit 8 drives the driving wheel 6 to rotate through an output shaft, and the conveying mechanism 2 includes a supporting frame 9 and a roller assembly 10, both ends of the supporting frame 9 are connected to the inlet and outlet of the batch furnace, the lower end of the supporting frame 9 is connected to the walking assembly 4, and the roller assembly 10 is arranged on the supporting frame 9. On the frame 9, the roller assembly 10 drives the material to be transported along the Y direction, and the roller assembly 10 includes a plurality of parallel roller units 11 and a second drive unit 12. Both ends of the roller unit 11 are rotatably connected to the support frame 9, and adjacent roller units 11 are connected in pairs by chains. The second drive unit 12 is fixedly connected to the support frame 9, and the second drive unit 12 drives the roller unit 11 to rotate. When the two ends of the support frame 9 are connected to the inlet or outlet of the batch furnace, the second drive unit 12 drives the roller unit 11 to rotate. Since adjacent roller units 11 are connected in pairs by chains, all roller units 11 rotate synchronously, thereby realizing smooth transportation of materials along the Y direction. Opposing photoelectric sensors 13 are provided on the front and rear sides of the support frame 9. The opposing photoelectric sensors 13 are used to judge the position of the material and open and close the first drive unit 8 and the second drive unit 12 through a set program.

[0036] In this embodiment, multiple groups of batch furnaces are arranged on both sides of the track line 3, and the walking assembly 4 runs along the track line 3, so that the material transfer device drives the material to move horizontally along the X direction. When the two ends of the support frame 9 are connected with the inlet or outlet of the batch furnace, the roller assembly 10 drives the material to be transported along the Y direction, thereby realizing the automatic transfer of materials in each batch furnace; the utility model can not only improve the material transfer efficiency, but also greatly ensure the safety of the staff, and has great promotion value.

[0037] Optionally, in a possible embodiment, the height of the conveying mechanism 2 is adjustable, and the support frame 9 and the chassis 5 are spliced ​​and connected by fixing bolts 14. The support frame 9 and the chassis 5 are provided with a plurality of groups of reserved screw holes compatible with the fixing bolts 14. The staff can adjust the height of the conveying mechanism 2 according to the height of the inlet and outlet of the batch furnace to meet the material turnover needs of batch furnaces of different enterprises. However, the inlet and outlet heights of different batch furnaces of the same enterprise should be adjusted to a uniform height.

[0038] Optionally, in a possible embodiment, the traveling mechanism 1 further includes two sets of guide assemblies 15, which are arranged on both sides of the chassis 5, and the guide assemblies 15 are against the track line 3, and the guide assemblies 15 are used to prevent the traveling mechanism 1 from derailing, thereby improving the safety of equipment operation.

[0039] Optionally, in a possible implementation manner, a plurality of groups of proximity switches 16 are provided on both sides of the chassis 5, and the proximity switches 16 are used to brake the material transfer device at a set position.

[0040] Optionally, in a possible implementation manner, mechanical limit switches 17 are provided on both sides of the chassis 5 , and the mechanical limit switches 17 are used as a safety measure to prevent the proximity switch 16 from accidentally failing.

[0041] Optionally, in a possible embodiment, a heat insulation board is provided on the lower side of the roller unit 11, and the first drive unit 8 and the second drive unit 12 are arranged on the lower side of the heat insulation board. Since the material has high temperature characteristics, the setting of the heat insulation board can effectively prevent the first drive unit 8, the second drive unit 12 and the circuit from being damaged due to high temperature.

[0042] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention.

Claims

1. A material transfer device for a batch furnace, characterized in that: It includes a traveling mechanism and a conveying mechanism, the traveling mechanism includes two sets of parallel track lines and a traveling assembly, the track lines are arranged along the X direction, the traveling assembly runs along the track lines, the conveying mechanism includes a supporting frame and a roller assembly, both ends of the supporting frame are connected with the inlet and outlet of the batch furnace, the lower end of the supporting frame is connected with the traveling assembly, the roller assembly is arranged on the supporting frame, and the roller assembly drives the material to be conveyed along the Y direction.

2. A material transfer device for a batch furnace according to claim 1, characterized in that: The walking assembly includes a chassis, a driving wheel, a driven wheel and a first driving unit. The driving wheel and the driven wheel are arranged at the four corners of the chassis. The driving wheel and the driven wheel move along the track line. The driving wheel and the driven wheel are both rotatably connected to the chassis through bearings. The first driving unit is fixedly connected to the chassis. The first driving unit drives the driving wheel to rotate through an output shaft.

3. A material transfer device for a batch furnace according to claim 2, characterized in that: The roller assembly includes a plurality of parallel roller units and a second drive unit, both ends of the roller units are rotatably connected to the support frame, adjacent roller units are connected in pairs by chains, and the second drive unit is fixedly connected to the support frame, and drives the roller units to rotate.

4. The material transfer device for a batch furnace according to claim 3, characterized in that: The height of the conveying mechanism is adjustable, the support frame and the chassis are spliced ​​and connected by fixing bolts, and the support frame and the chassis are provided with a plurality of groups of reserved screw holes matched with the fixing bolts.

5. The material transfer device for a batch furnace according to claim 2, characterized in that: The walking mechanism also includes two sets of guide components, which are arranged on both sides of the chassis and abut against the track line body.

6. The material transfer device for a batch furnace according to claim 2, characterized in that: A plurality of proximity switches are arranged on both sides of the chassis.

7. The material transfer device for a batch furnace according to claim 2, characterized in that: Mechanical limit switches are arranged on both sides of the chassis.

8. The material transfer device for a batch furnace according to claim 1, characterized in that: Opposing photoelectric sensors are arranged on the front and rear sides of the support frame.

9. The material transfer device for a batch furnace according to claim 3, characterized in that: A heat insulation plate is disposed on the lower side of the roller unit, and the first driving unit and the second driving unit are arranged on the lower side of the heat insulation plate.

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