Double-platform exchange material taking turning plate conveying line
By designing a dual-platform exchange material-taking and turning conveyor line, and using a multi-axis mechanical arm and a horizontal moving mechanism to realize automatic positioning, feeding and turning of sheets, the problem of low efficiency in sheet production and processing in the existing technology has been solved, and the efficiency of sheet metal production and processing has been improved. Production pace and efficiency.
Patent Information
- Application Number
- CN202420206882.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-29
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-01-29
AI Technical Summary
In the prior art, the efficiency of sheet material is inefficient, and the single-station flip operation leads to a long production beat time, which affects the overall production speed and efficiency.
设计一种双平台交换取料翻板输送线,包括多轴机械臂、物料平台、移送台和升降组件,实现板料的自动定位、送料和翻板,通过多轴机械臂和水平移动机构的配合,实现板料的高效输送和翻板。
It realizes the automated operation in the sheet metal production process, improves the production rhythm and efficiency, reduces the hysteresis and waiting time of the production line, and increases the production speed.
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Figure CN222348105U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machining, in particular to a double-platform exchange material taking flap conveyor line. Background Art
[0002] With the development of the economy, the requirements for automated production lines are getting higher and higher, and the use of sheet metal is increasing. Sheet metal products after cutting often need to be turned over and bent. The existing sheet metal turning usually adopts a single station, and the production cycle of a single product is long. It is often the case that the material is waiting for turning, and the time is not fully utilized, which affects the overall production cycle. The entire production line will stagnate or slow down, which will limit the speed and efficiency of production.
[0003] Normally, sheet metal flipping is done by manual picking, moving, and placing repeatedly. The operation process cannot guarantee the production rhythm, and the speed can only be guaranteed by the proficiency of the workers.
[0004] In order to save time, various auxiliary fixtures and semi-automatic equipment have emerged, but this type of equipment only improves a certain part of the production. The production rhythm of large-scale production products cannot be improved, and the production efficiency is low. Utility Model Content
[0005] The utility model aims at the technical problems existing in the prior art and provides a double-platform exchange material taking flap conveyor line to solve the problem of low efficiency in the production and processing of sheet materials.
[0006] The technical solution of the utility model to solve the above-mentioned technical problems is as follows: a double-platform exchange material flip-over conveyor line, comprising a multi-axis robot arm and a material platform arranged adjacent to each other, the multi-axis robot arm being provided with a sheet material gripper; a first transfer platform and a second transfer platform are mounted on the material platform, as well as a first horizontal moving mechanism and a second horizontal moving mechanism respectively connected to the first transfer platform and the second transfer platform; the second horizontal moving mechanism is provided with a lifting assembly connected to the second transfer platform; both the first transfer platform and the second transfer platform are provided with a sheet material flip-over mechanism.
[0007] On the basis of the above technical solution, the present invention can also be improved as follows.
[0008] Furthermore, the first horizontal moving mechanism includes a first moving platform and two groups of first linear guide rails connected to the first moving platform.
[0009] Furthermore, the second horizontal moving mechanism includes a second moving platform and two sets of second linear guide rails connected to the second moving platform.
[0010] Furthermore, the lifting assembly includes a guide plate, a lifting platform and a support seat; the guide plate is arranged between two sets of second linear guide rails, and a slide groove is provided on the surface of the guide plate along the moving direction of the second transfer platform; the lifting platform is located above the second moving platform, and a plurality of guide rods slidingly matched with the second moving platform are installed on the lifting platform; the support seat is connected to the lifting platform and passes through the second moving platform and extends to the slide groove side of the guide plate; a pulley matching with the slide groove is installed on the support seat.
[0011] Furthermore, the sheet material flipping mechanism includes a flipping frame and an electrically driven rotating driving member connected to the flipping frame; the flipping frame is provided with a plurality of suction cups evenly distributed and used for adsorbing the sheet material.
[0012] Moreover, the double-platform exchange material-taking flap conveyor line provided by the utility model has at least the following beneficial effects compared with the prior art:
[0013] 1. It can realize automatic positioning, feeding and turning of sheet materials in the production process. Subsequent processes can directly use the turned sheets, which is highly orderly.
[0014] 2. Two groups of sheet materials can be transferred simultaneously by the first transfer platform and the second transfer platform. The height of the second transfer platform is adjusted by the lifting component so that the height direction of the second transfer platform is staggered with that of the first transfer platform, ensuring that the sheet materials on the first transfer platform are transferred to the loading position by the second transfer platform during the process of flipping the plate and being taken, thereby reducing the hysteresis and waiting time of the production line, improving the rhythm of sheet material production, and increasing the production speed. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a partial structural schematic diagram of the first transfer platform of the utility model;
[0017] Figure 3 It is a partial structural schematic diagram of the second transfer platform of the utility model;
[0018] Figure 4 This is a cross-sectional view of the overall structure of the utility model;
[0019] Figure 5 For this utility model Figure 4 Enlarged view of point A in the middle.
[0020] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0021] 1. Multi-axis robotic arm, 2. Material platform, 3. Sheet material gripper, 4. First transfer platform, 5. Second transfer platform, 6. First horizontal moving mechanism, 6.1. First moving platform, 6.2. First linear guide rail, 7. Second horizontal moving mechanism, 7.1. Second moving platform, 7.2. Second linear guide rail, 8. Lifting assembly, 8.1. Guide plate, 8.11. Slide groove, 8.2. Lifting platform, 8.3. Support seat, 8.4. Guide rod, 8.5. Pulley, 9. Sheet material flipping mechanism, 9.1. Turning frame, 9.2. Electric drive rotating drive member, 9.3. Suction cup. DETAILED DESCRIPTION
[0022] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0023] It should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integrally formed structure. For ordinary technicians in this field, the specific meanings of such terms in this patent can be understood according to specific circumstances.
[0024] like Figure 1-Figure 5 As shown, the double-platform exchange material-taking and flip-over conveyor line of the present utility model comprises a multi-axis robot arm 1 and a material platform 2 arranged adjacently, the multi-axis robot arm 1 is provided with a sheet material gripper 3; the material platform 2 is provided with a first transfer platform 4 and a second transfer platform 5, and a first horizontal moving mechanism 6 and a second horizontal moving mechanism 7 respectively connected to the first transfer platform 4 and the second transfer platform 5; the second horizontal moving mechanism 7 is provided with a lifting component 8 connected to the second transfer platform 5; the first transfer platform 4 and the second transfer platform 5 are both provided with a sheet material flip-over mechanism 9.
[0025] In this embodiment, the multi-axis robot arm 1 controls the sheet material gripper 3 to grasp the sheet material, adjust the position and posture of the sheet material, and accurately place it on the first transfer platform 4. The first horizontal moving mechanism 6 drives the first transfer platform 4 to transport the sheet material along the loading position of the material platform 2 to the unloading position, and then the sheet material is flipped by the sheet material flipping mechanism 9, and the subsequent process can directly use the flipped sheet material.
[0026] As a supplement, during the transfer of the first transfer platform 4, the second transfer platform 5 is moved relative to the first transfer platform 4 under the drive of the second horizontal moving mechanism 7, and the height of the second transfer platform 5 is adjusted by the lifting component 8, so that the second transfer platform 5 is staggered in height direction with the first transfer platform 4, ensuring that the second transfer platform 5 is transferred to the loading position during the process of the sheet material on the first transfer platform 4 being turned over and taken away, and the multi-axis robot arm 1 can control the sheet material gripper 3 to grab the new sheet material and place it on the second transfer platform 5, ensuring the loading rhythm, reducing the hysteresis and waiting time of the production line, and improving production efficiency.
[0027] As an implementation method, two groups of material platforms 2 can be arranged adjacent to each other to ensure that one group of multi-axis robotic arms 1 can notify and meet the material loading needs of two groups of multi-axis robotic arms 1, thereby further improving efficiency.
[0028] As an implementation manner, the first horizontal moving mechanism 6 includes a first moving platform 6.1 and two groups of first linear guide rails 6.2 connected to the first moving platform 6.1.
[0029] In addition, the second horizontal moving mechanism 7 includes a second moving platform 7.1 and two sets of second linear guide rails 7.2 connected to the second moving platform 7.1.
[0030] As a supplement, a motor driver can be used to drive the first movable platform 6.1 to slide along the first linear guide 6.2, and to drive the second movable platform 7.1 to slide along the second linear guide 7.2. The motor driver can be a transmission belt, a pulley, a drive motor and other components, which are existing drivers and will not be described in detail here.
[0031] As an embodiment, the lifting assembly 8 includes a guide plate 8.1, a lifting platform 8.2 and a support seat 8.3; the guide plate 8.1 is arranged between two sets of second linear guide rails 7.2, and a slide groove 8.11 is opened on the surface of the guide plate 8.1 along the transfer direction of the second transfer platform 5, and the height of the slide groove 8.11 decreases toward the middle along both ends; the lifting platform 8.2 is located above the second moving platform 7.1, and a plurality of guide rods 8.4 that slide with the second moving platform 7.1 are installed on the lifting platform 8.2; the support seat 8.3 is connected to the lifting platform 8.2 and passes through the second moving platform 7.1 and extends to the slide groove 8.11 side of the guide plate 8.1; the support seat 8.3 is equipped with a pulley 8.5 that cooperates with the slide groove 8.11. When the second transfer platform 5 moves, it will drive the lifting platform 8.2 to move horizontally synchronously, and under the restriction of the lifting platform 8.2, it will slide along the slide groove 8.11 to drive the support seat 8.3 to rise and fall in the vertical direction, thereby adjusting the height of the lifting platform 8.2 to ensure that the first transfer platform 4 and the second transfer platform 5 can avoid each other in the height direction.
[0032] As an embodiment, the sheet material flipping mechanism 9 includes a flipping frame 9.1 and an electric drive rotary driver 9.2 connected to the flipping frame 9.1; the flipping frame 9.1 is provided with a plurality of evenly distributed suction cups 9.3 for adsorbing the sheet material. Flipping frame 9.1: The flipping frame is the core part of the sheet material flipping mechanism, which is used to support and flip the sheet material. The design of the flipping frame needs to be stable enough to withstand the force and torque during the flipping process; Electric drive rotary driver 9.2: The electric drive rotary driver is connected to the flipping frame to provide rotational power for the flipping frame. By controlling the rotation speed and direction of the electric drive rotary driver, the flipping action of the flipping frame can be precisely controlled; Suction cup 9.3: A plurality of evenly distributed suction cups are provided on the flipping frame for adsorbing the sheet material. The suction cup generates sufficient adsorption force to ensure that the sheet material does not slip or move during the flipping process.
[0033] It should be noted that, in this article, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. Unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the utility model can be understood according to the specific circumstances.
[0034] Although the preferred embodiments of the utility model have been described, those skilled in the art may make other changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the utility model.
[0035] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A double-platform exchange material flap conveyor line, characterized in that: The invention comprises a multi-axis robot arm (1) and a material platform (2) arranged adjacently, wherein the multi-axis robot arm (1) is provided with a sheet material gripper (3); a first transfer platform (4) and a second transfer platform (5) are mounted on the material platform (2), as well as a first horizontal moving mechanism (6) and a second horizontal moving mechanism (7) respectively connected to the first transfer platform (4) and the second transfer platform (5); the second horizontal moving mechanism (7) is provided with a lifting component (8) connected to the second transfer platform (5); and the first transfer platform (4) and the second transfer platform (5) are both provided with a sheet material flipping mechanism (9).
2. The double-platform exchange material-collecting flap conveyor line according to claim 1 is characterized in that: The first horizontal moving mechanism (6) comprises a first moving platform (6.1) and two groups of first linear guide rails (6.2) connected to the first moving platform (6.1).
3. The double-platform exchange material-collecting flap conveyor line according to claim 1 is characterized in that: The second horizontal moving mechanism (7) comprises a second moving platform (7.1) and two groups of second linear guide rails (7.2) connected to the second moving platform (7.1).
4. The double-platform exchange material-collecting flap conveyor line according to claim 3 is characterized in that: The lifting assembly (8) comprises a guide plate (8.1), a lifting platform (8.2) and a support seat (8.3); the guide plate (8.1) is arranged between two sets of second linear guide rails (7.2), and a slide groove (8.11) is provided on the surface of the guide plate (8.1) along the transfer direction of the second transfer platform (5); the lifting platform (8.2) is located above the second mobile platform (7.1), and a plurality of guide rods (8.4) that are slidably matched with the second mobile platform (7.1) are installed on the lifting platform (8.2); the support seat (8.3) is connected to the lifting platform (8.2), passes through the second mobile platform (7.1) and extends to the slide groove (8.11) side of the guide plate (8.1); and a pulley (8.5) that is matched with the slide groove (8.11) is installed on the support seat (8.3).
5. The double-platform exchange material-collecting flap conveyor line according to claim 1 is characterized in that: The sheet material flipping mechanism (9) comprises a flipping frame (9.1) and an electrically driven rotating driving member (9.2) connected to the flipping frame (9.1); the flipping frame (9.1) is provided with a plurality of evenly distributed suction cups (9.3) for adsorbing sheet materials.