Full-automatic tray arranging machine for CCD flexible vibration trays

By introducing a fully automatic CCD flexible vibrating disc in the sway machine, the servo motor drive and camera recognition system are used to achieve automatic placement, which solves the problems of low automation degree and high product damage rate of the existing sway machine, and improves the Production efficiency and product quality.

CN222348149UActive Publication Date: 2025-01-14SHENZHEN DIANJING AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202421274004.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-01-14
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The existing placing machines have low automation, resulting in high labor intensity, low efficiency and easy damage when placing parts manually, increasing production costs.

Method used

A fully automatic CCD flexible vibration disc swing machine is designed, including the body, screw module, X-motion axis, Y-motion axis, Z-motion axis, transplanting nozzle, flexible vibration disc and display screen, which is driven by a servo motor It realizes automatic placement and reduces manual operation.

Benefits of technology

提高了摆盘机的自动化程度和生产效率,降低了产品损伤风险,提升了操作精度和产品质量。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a full-automatic tray placing machine for a CCD flexible vibration tray, and relates to the technical field of tray placing machines, the full-automatic tray placing machine comprises a machine body and a screw rod module, the top of the machine body is provided with a camera, and the machine body is internally provided with an X motion shaft, a Y motion shaft, a Z motion shaft, a transplanting suction nozzle, a flexible vibration tray, a placing platform and a display screen. By arranging the camera, the transplanting suction nozzle, the X movement shaft, the Y movement shaft, the Z movement shaft, the flexible vibration disc and the placing platform, the production efficiency of the tray placing machine is improved, the technical problems that an existing tray placing machine is low in operation precision and the reject ratio of electronic products is high are solved, and the products can be effectively prevented from being bumped and scratched.
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Description

Technical Field

[0001] The utility model relates to the technical field of plate-staggering machines, in particular to a CCD flexible vibration plate fully automatic plate-staggering machine. Background Art

[0002] At present, in the processing, a large number of parts produced need to be placed in designated positions according to certain directions and orientations manually. For example, with the popularity of mobile phones and tablet computers, more and more manufacturers have begun to produce parts. Since the chips or circuit boards used in mobile phones or tablet computers are relatively small and easily damaged, after production, multiple chips or circuit boards are loaded on the rack. After that, they need to be placed on a special tray manually, arranged in order, and stored or for subsequent work. The existing tray placing machines have a low degree of automation and are prone to damage to products during transportation. This type of work is usually done manually, with high labor intensity, low work efficiency, high labor costs, and increased production costs. Utility Model Content

[0003] The purpose of the utility model is to solve the technical problems raised in the above background technology.

[0004] The utility model adopts the following technical scheme: a CCD flexible vibration plate fully automatic plate placing machine, including a body and a screw module, a camera is arranged on the top of the body, and an X-motion axis, a Y-motion axis, a Z-motion axis, a transplanting nozzle, a flexible vibration plate, a placing platform and a display screen are arranged inside the body.

[0005] Preferably, the X-axis, Y-axis and Z-axis are connected to the servo motor via a screw module, and the X-axis, Y-axis and Z-axis are all driven by the servo motor. Here, the design of the servo motor and the screw module improves the automation of the wobble plate, eliminating the need for manual placement and improving production efficiency.

[0006] Preferably, the transplanting nozzle is arranged at the top of the Z motion axis. Here, the design of the transplanting nozzle plays a role in sucking the product from the material box to the correct position to complete the operation on the placement platform.

[0007] Preferably, the X-axis, Y-axis and Z-axis are perpendicular to each other. Here, the perpendicular design of the X-axis, Y-axis and Z-axis facilitates the multi-directional movement of the transplanting nozzle.

[0008] Preferably, the output end of the camera is electrically connected to the input end of the display screen, and the camera is arranged directly above the flexible vibration plate. Here, the design of the camera has the effect of photographing and identifying the flexible vibration plate, while the design of the flexible vibration plate has the effect of reducing noise, reducing damage to the material, and being able to quickly change the material posture.

[0009] Preferably, the placing platform is arranged directly below the transplanting suction nozzle, and the transplanting suction nozzle is arranged at the top of the Z motion axis. Here, the design of the transplanting suction nozzle facilitates the product to be sucked and corrected to the placing platform.

[0010] Compared with the prior art, the advantages and positive effects of the utility model are:

[0011] In the utility model, by arranging a camera, a transplanting nozzle, an X-motion axis, a Y-motion axis, a Z-motion axis, a flexible vibration plate and a placing platform, the production efficiency of the plate placing machine is improved, the technical problems of low operating accuracy and high defective rate of electronic products in the existing plate placing machines are solved, and bumps and scratches on the products can be effectively avoided. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 An integrated isometric view of a CCD flexible vibration plate automatic plate placing machine is proposed for the utility model;

[0013] Figure 2 The utility model proposes a mechanism and other measurement diagrams of a CCD flexible vibration disk fully automatic machine.

[0014] Legend:

[0015] 1. Machine body; 2. Camera; 3. Transplanting nozzle; 4. Flexible vibration plate; 5. Placing platform; 6. Screw module; 7. X-axis; 8. Z-axis; 9. Y-axis; 10. Display screen. DETAILED DESCRIPTION

[0016] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0017] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0018] Example

[0019] See also Figure 1-2The utility model provides a technical solution: a CCD flexible vibration plate fully automatic plate placing machine, including a body 1 and a screw module 6, a camera 2 is arranged on the top of the body 1, an X-motion axis 7, a Y-motion axis 9, a Z-motion axis 8, a transplanting nozzle 3, a flexible vibration plate 4, a placing platform 5 and a display screen 10 are arranged inside the body 1, the X-motion axis 7, the Y-motion axis 9 and the Z-motion axis 8 are connected to the servo motor through the screw module 6, the X-motion axis 7, the Y-motion axis 9 and the Z-motion axis 8 are all driven by the servo motor, the design of the servo motor and the screw module 6 improves the automation degree of the plate placing, does not require manual placing, and improves the production efficiency, the transplanting nozzle 3 is arranged on the top of the Z-motion axis 8, and the design of the transplanting nozzle 3 sucks the product from the material box to the correct position to complete the operation on the placing platform 5.

[0020] See also Figure 1-2 , the X-axis 7, the Y-axis 9 and the Z-axis 8 are perpendicular to each other. The perpendicular design of the X-axis 7, the Y-axis 9 and the Z-axis 8 facilitates the multi-directional movement of the transplanting nozzle 3. The output end of the camera 2 is electrically connected to the input end of the display screen 10. The camera 2 is arranged directly above the flexible vibration disk 4. The design of the camera 2 has the effect of photographing and identifying the flexible vibration disk 4, and the design of the flexible vibration disk reduces noise, reduces damage to materials, and can quickly change the posture of materials. The placement platform 5 is arranged directly below the transplanting nozzle 3, and the transplanting nozzle 3 is arranged on the top of the Z-axis 8. The design of the transplanting nozzle 3 facilitates the correction of the product suction position to the placement platform 5.

[0021] Working principle: Before use, power is supplied through an external power supply line. First, put the material into the flexible vibration plate 4, and then send a signal to the flexible vibration plate 4 through the industrial control host to make the flexible vibration plate 4 vibrate to change the shape of the material. The camera 2 uses a high-pixel CCD camera recognition system to locate the position of the material (memorize the material coordinates). After confirming the position, the industrial control system sends a signal to the X-axis 7, the Y-axis 9, and the Z-axis 8 to control the transplanting nozzle 3 to absorb the material. The transplanting nozzle 3 is placed on the placing platform 5, and the work is completed. The camera 2, the transplanting nozzle 3, the X-axis 7, the Y-axis 9, the Z-axis 8, the flexible vibration plate 4 and the placing platform 5 improve the production efficiency of the plate placing machine, solve the technical problems of low operating accuracy and high defective rate of electronic products in the existing plate placing machine, and can effectively avoid product damage and scratches.

[0022] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A CCD flexible vibration plate fully automatic plate swinging machine, comprising a machine body (1) and a screw module (6), characterized in that: A camera (2) is arranged on the top of the machine body (1), and an X-motion axis (7), a Y-motion axis (9), a Z-motion axis (8), a transplanting nozzle (3), a flexible vibration plate (4), a placement platform (5) and a display screen (10) are arranged inside the machine body (1).

2. The CCD flexible vibration plate fully automatic plate placing machine according to claim 1 is characterized by: The X-motion axis (7), the Y-motion axis (9) and the Z-motion axis (8) are connected to the servo motor via a screw module (6), and the X-motion axis (7), the Y-motion axis (9) and the Z-motion axis (8) are all driven by the servo motor.

3. The CCD flexible vibration plate fully automatic plate placing machine according to claim 1 is characterized by: The transplanting nozzle (3) is arranged on the top of the Z motion axis (8).

4. The CCD flexible vibration plate fully automatic plate placing machine according to claim 1 is characterized by: The X-motion axis (7), the Y-motion axis (9) and the Z-motion axis (8) are perpendicular to each other.

5. The CCD flexible vibration plate automatic plate placing machine according to claim 1 is characterized by: The output end of the camera (2) is electrically connected to the input end of the display screen (10), and the camera (2) is arranged directly above the flexible vibration plate (4).

6. The CCD flexible vibration plate fully automatic plate placing machine according to claim 1 is characterized by: The placing platform (5) is arranged directly below the transplanting suction nozzle (3), and the transplanting suction nozzle (3) is arranged on the top of the Z motion axis (8).