Wiredrawing winding roller tool
By designing a drawing roll workpiece with a material collection frame and a lifting ring, the problems of high labor intensity and low work efficiency in the prior art are solved, and high-efficiency wire winding and transportation are achieved, thus reducing labor costs and material loss.
Patent Information
- Application Number
- CN202421052963.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-15
AI Technical Summary
The existing wire drawing rolling roller workpieces have problems such as high labor intensity, low work efficiency and high material costs, especially during wire handling and weighing.
Design a tooling including a winding roller and a material collection frame. The overall structure of the winding roller is small at the top and large at the bottom. It sets up a material collection frame and a lifting ring to allow one-time winding and lifting, reduce manual intervention and improve automation. degree.
It realizes efficient silk material rolling and transportation, reduces labor intensity and cost, and prevents the scattering of silk material during the handling process.
Smart Images
Figure CN222348364U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to a wire drawing winding roller tooling. Background Art
[0002] The winding roller 2' of the prior art is shown in Figure 1 A driving motor is arranged below, which drives the winding roller 2' to rotate. The wire 1' enters the winding roller 2' at the position shown in the figure, and the wire 1' is continuously pushed upward by the rotation of the winding roller 2' and the inclination of the roller body to achieve the purpose of winding.
[0003] After winding, each batch of winding roller 2' winds about 45kg of wire, and employees need to unload the wire 1' from the side by flipping and cutting it synchronously three times, and then weigh it separately before transferring it to the next process. Using this tool to wind the wire has the problems of high labor intensity, low work efficiency and high material cost for employees in the upper and lower processes. Summary of the invention
[0004] The technical problem solved by the present application is to overcome the above-mentioned deficiencies in the prior art and to provide a wire drawing winding roller tooling which is easy to use, low in cost, and has high working efficiency and automation.
[0005] The technical solution adopted by the present application to solve the above technical problems is: a wire drawing winding roller tooling, including a winding roller, characterized in that: the winding roller is evenly arranged with a number of identical material receiving frame matching grooves for accommodating corresponding material receiving frames in the circumference, the winding roller is generally small at the top and large at the bottom, and is also provided with a material receiving frame, the axis of the material receiving frame coincides with the central axis of the winding roller, the material receiving frame is placed on the winding roller, the material receiving frame includes three parts: the upper part of the material receiving frame, the material receiving frame, and the bottom circular ring of the material receiving frame fixed into one, a lifting ring is arranged on the upper part of the material receiving frame, the inner diameter of the bottom circular ring of the material receiving frame is larger than the maximum outer diameter of the winding roller, and the outer diameter of the bottom circular ring of the material receiving frame is larger than the maximum outer diameter of the wound wire roll. The present application can be wound and hoisted at one time without manual intervention, with high work efficiency, low labor cost and effective prevention of wire scattering during transportation.
[0006] The winding roller is composed of an integral winding roller upper part, a winding roller middle part, and a winding roller lower part, and the overall outer diameter gradually increases from top to bottom. The maximum outer diameter of the upper part of the winding roller is smaller than the maximum outer diameter of the middle part of the winding roller, and the maximum outer diameter of the middle part of the winding roller is smaller than the maximum outer diameter of the lower part of the winding roller.
[0007] The material receiving frame is composed of an upper frame, a middle ring and a lower frame which are fixedly connected in sequence. The upper frame and the lower frame are generally small on the top and large on the bottom. The outer diameter of the middle ring is larger than the diameter of the circumscribed circle at the connection between the upper frame and the middle ring. The outer diameter of the middle ring is equal to the diameter of the circumscribed circle at the connection between the lower frame and the middle ring. The material receiving frame is divided into two parts as a whole, which increases the overall height of the material receiving frame and prevents the wires wound in the upper and lower parts from moving relative to each other, thereby increasing the overall stability.
[0008] The inner side of the upper part of the winding roller is provided with a material receiving frame placement step, which has an arc groove matched with the middle ring, and the middle ring is placed on the arc groove of the material receiving frame placement step, and the positioning is accurate and relatively stable. After the material receiving frame and the winding roller are assembled, the upper plane of the middle ring is flush with the upper plane of the winding roller.
[0009] The material receiving frame and the bottom ring of the material receiving frame described in the present application are both made of φ10mm round steel. The material receiving frame has eight matching grooves in total. The circumferential width of the matching grooves of the material receiving frame is 14 mm, the height is 60 mm, and the depth is greater than 10 mm.
[0010] The upper frame described in the present application is composed of a number of cylinders evenly distributed along the circumference of the material receiving frame, and the cylinders are perpendicular to the horizontal plane; the lower frame is composed of a number of support rods evenly distributed along the circumference of the material receiving frame, the upper and middle parts of the support rods are perpendicular to the horizontal plane, and the lower parts of the support rods are bent and connected to the bottom ring of the material receiving frame.
[0011] Compared with the prior art, the present invention has the following advantages and effects: easy use, low cost, high working efficiency and automation. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the principle of the prior art.
[0013] Figure 2 It is a schematic diagram of the principle of an embodiment of the present application.
[0014] Figure 3 yes Figure 2 Schematic diagram of the winding roller from above.
[0015] Figure 4 yes Figure 2 Schematic diagram of the top view of the winding roller.
[0016] Figure 5 It is a three-dimensional schematic diagram of the material receiving frame of the embodiment of the present application.
[0017] Figure 6 It is a cross-sectional schematic diagram of the material receiving frame of the embodiment of the present application.
[0018] Figure 7 It is a schematic diagram of the application status explosion of the embodiment of the present application.
[0019] In the figure: wire 1, winding roller 2, material receiving frame matching groove 21 on the winding roller, upper part of the winding roller 22, material receiving frame placement step 221, middle part of the winding roller 23, lower part of the winding roller 24, material receiving frame 3, upper part of the material receiving frame 31, hanging ring 311 on the upper part of the material receiving frame, material receiving frame 32, upper frame 321, middle ring 322, lower frame (support rod) 323, upper and middle part of the support rod 3231, lower part of the support rod 3232, and bottom ring 33 of the material receiving frame. DETAILED DESCRIPTION
[0020] The present application will be further described in detail below in conjunction with the accompanying drawings and through examples. The following examples are intended to explain the present application but the present application is not limited to the following examples.
[0021] See also Figure 2 to Figure 7 The embodiment of the present application mainly includes a winding roller 2, the structure of the winding roller 2 follows the original design of the drum body, and the design feature is that it is also provided with a material receiving frame 3, the central axis of the material receiving frame 3 coincides with the central axis of the winding roller 2, and 8 equal parts of 14*60mm ( Figure 2 The receiving frame cooperates with the groove 21 of the circumferential width * height), and the receiving frame 3 is placed on the winding roller 2, but the receiving frame cooperates with the groove 21 does not penetrate the side wall of the roller body.
[0022] The winding roller 2 is composed of an integral winding roller upper portion 22, a winding roller middle portion 23, and a winding roller lower portion 24, and the overall outer diameter gradually increases from top to bottom. The maximum outer diameter of the winding roller upper portion 22 is smaller than the minimum outer diameter of the winding roller middle portion 23, and the maximum outer diameter of the winding roller middle portion 23 is less than or equal to the minimum outer diameter of the winding roller lower portion 24.
[0023] See also Figure 4 , Figure 5 The receiving frame 3 includes three parts: an upper receiving frame 31, a receiving frame 32 and a bottom circular ring 33 fixed into one. The upper receiving frame 31 is provided with a lifting ring 311 for a later transport vehicle (automatic guided vehicle or crane lifting) to carry the receiving frame 3. A whole roll of wire 1 is wound on the receiving frame 3. The receiving frame 32 mainly includes a supporting structure evenly distributed in the circumferential direction, which is used to be inserted into the corresponding receiving frame matching groove 21 on the winding roller 2. The inner diameter of the bottom circular ring 33 of the receiving frame is not less than the maximum outer diameter of the lower part 24 of the winding roller, and the outer diameter of the bottom circular ring 33 of the receiving frame is larger than the maximum outer diameter of the wound wire roll, so that the bottom circular ring 33 of the receiving frame can be fitted on the outside of the lower part 24 of the winding roller as a whole, and can accommodate all the wires 1 on the winding roller 2 when lifted up, effectively preventing the wires 1 from scattering during transportation.
[0024] The material receiving frame matching groove 21 of the present application can accommodate the corresponding part of the material receiving frame 32 without exposing it to the outer peripheral surface of the winding roller 2 (see Figure 2 The corresponding part of the material receiving frame 32 and the upper part 22 of the winding roller does not expose the outer side of the upper part 22 of the winding roller, the corresponding part of the material receiving frame 32 and the middle part 23 of the winding roller does not expose the outer side of the middle part 23 of the winding roller, and the corresponding part of the material receiving frame 32 and the lower part 24 of the winding roller does not expose the upper side of the lower part 24 of the winding roller), so that the part of the wire wound on the winding roller 2 (the other part of the wire is directly wound on the material receiving frame 32) does not form pressure on the material receiving frame 32, that is, after the material receiving frame 32 is assembled with the winding roller 2, the wire wound on the winding roller 2 either does not contact the corresponding outer side of the material receiving frame 32, or only contacts but does not press the material receiving frame 32, so that the transport vehicle can easily lift the material receiving frame 3.
[0025] As a special case, a structure of the material receiving frame 32 of the present application is composed of an upper frame 321, a middle circle 322, and a lower frame 323 fixedly connected in sequence. The upper frame 321 and the lower frame 323 are generally small on the top and large on the bottom. The outer diameter of the middle circle 322 is larger than the circumscribed circle diameter L1 at the connection between the upper frame 321 and the middle circle 322 (the vertical horizontal plane of the special case upper frame 321 is the circumscribed circle diameter of the upper frame 321), and the outer diameter of the middle circle 322 is equal to the circumscribed circle diameter L2 at the connection between the lower frame 323 and the middle circle 322 (the vertical horizontal plane of the upper part of the special case lower frame 323 is the circumscribed circle diameter of the upper part of the lower frame 321), thereby dividing the material receiving frame 22 into two parts as a whole, increasing the overall height of the material receiving frame 22, preventing the wire 1 wound in the upper and lower parts from moving relative to each other, and increasing the overall stability.
[0026] As a special case, a material receiving frame placement step 221 is provided on the inner side of the upper part 22 of the winding roller. The material receiving frame placement step 221 has an arc groove matching with the middle circle 322. The middle circle 322 is placed on the arc groove of the material receiving frame placement step 221. The positioning is accurate and relatively stable. After the material receiving frame 3 is assembled with the winding roller 2, the upper plane of the middle circle 322 is flush with the upper plane of the winding roller 2.
[0027] The upper frame 321 is composed of a number of cylinders evenly distributed along the circumference of the material receiving frame 3, and the cylinders are perpendicular to the horizontal plane; the lower frame 323 is composed of a number of support rods evenly distributed along the circumference of the material receiving frame 3, the upper part 3231 of the support rod is perpendicular to the horizontal plane, and the lower part 3232 of the support rod is bent and connected to the bottom ring 33 of the material receiving frame.
[0028] The main structure of the material receiving frame 3 of the present application is made by welding φ10mm round steel, and the circular ring 33 at the bottom of the material receiving frame is made by bending round steel.
[0029] The working process of the embodiment of the present application is described as follows:
[0030] (1) Before the wire drawing and winding operation, the receiving frame 32 of the receiving frame 3 is inserted into the receiving frame matching groove 21 by hoisting;
[0031] (2) The machine is turned on, and the motor drives the winding roller 2 driven by the motor to rotate, thereby driving the receiving frame 3 on the winding roller 2 to rotate, and the wire 1 is attached to the receiving frame 3 and / or the winding roller 2;
[0032] (3) After the wire drawing and winding operation is completed, the wire 1 and the receiving frame 3 are hoisted and unloaded by a transport vehicle. Figure 6 shown.
[0033] (4) After unloading, it is weighed together with the receiving frame 3. Since the mass of the receiving frame 3 is determined, the total mass weighed minus the mass of the receiving frame 3 is the actual mass of the wire 1. The wire 1 is then transported to the next process using a transport vehicle to complete the loading and weighing work.
[0034] This application has the following technical effects:
[0035] 1. After the wire drawing and winding operation is completed, the wire material can be unloaded at one time using electric tools, which can reduce the working time of employees and reduce the labor intensity;
[0036] 2. No need to weigh three times, the weighing operation can be completed in one time;
[0037] 3. After being transferred to the next process, the transport vehicle can be used to automatically complete the loading, reducing the number of manual loading times and reducing labor intensity. Only one wire drawing and machine adjustment operation is required to complete the wire processing of this batch, reducing the operation time and reducing the material loss caused by machine adjustment.
Claims
1. A wire drawing winding roller tooling, comprising a winding roller, characterized in that: A number of identical receiving frame matching grooves for accommodating corresponding receiving frames are evenly arranged on the outer circumference of the winding roller. The winding roller is generally small at the top and large at the bottom. A receiving frame is also provided. The axis of the receiving frame coincides with the central axis of the winding roller. The receiving frame is placed on the winding roller. The receiving frame includes three parts: the upper part of the receiving frame, the receiving frame, and the bottom ring of the receiving frame, which are fixed into one. A hanging ring is arranged on the upper part of the receiving frame. The inner diameter of the bottom ring of the receiving frame is larger than the maximum outer diameter of the winding roller, and the outer diameter of the bottom ring of the receiving frame is larger than the maximum outer diameter of the wound wire roll.
2. According to claim 1, the wire drawing winding roller tooling is characterized by: The winding roller is composed of an integral winding roller upper portion, a winding roller middle portion, and a winding roller lower portion, and the overall outer diameter gradually increases from top to bottom.
3. According to claim 1, the wire drawing winding roller tooling is characterized by: The material receiving frame is composed of an upper frame, a middle ring and a lower frame which are fixedly connected in sequence. The upper frame and the lower frame are generally small at the top and large at the bottom. The outer diameter of the middle ring is larger than the diameter of the circumscribed circle at the connection between the upper frame and the middle ring.
4. The wire drawing winding roller tooling according to claim 3 is characterized in that: A material receiving frame placement step is arranged on the inner side of the upper part of the winding roller, and the material receiving frame placement step has an arc groove matched with the middle ring, and the middle ring is placed on the arc groove of the material receiving frame placement step.
5. The wire drawing winding roller tooling according to claim 4 is characterized in that: The upper plane of the middle ring is flush with the upper plane of the winding roller.
6. The wire drawing winding roller tooling according to claim 3 is characterized by: The outer diameter of the middle ring is equal to the diameter of the circumscribed circle at the connection between the lower frame and the middle ring.
7. The wire drawing winding roller tooling according to claim 1 is characterized in that: The material receiving frame has eight matching slots in total.
8. The wire drawing winding roller tooling according to claim 1 is characterized in that: The material receiving frame and the circular ring at the bottom of the material receiving frame are both made of φ10mm round steel. The circumferential width of the matching groove of the material receiving frame is 14mm, the height is 60mm, and the depth is greater than 10mm.
9. The wire drawing winding roller tooling according to claim 3 is characterized by: The upper frame is composed of a plurality of cylinders evenly distributed along the circumference of the material receiving frame, and the cylinders are perpendicular to the horizontal plane; the lower frame is composed of a plurality of support rods evenly distributed along the circumference of the material receiving frame, the upper and middle parts of the support rods are perpendicular to the horizontal plane, and the lower parts of the support rods are bent and connected to the bottom ring of the material receiving frame.