Soaping equipment for wet short steaming dyeing process

Abstract

The utility model discloses soaping equipment for a wet short steaming dyeing process, and relates to the technical field of cloth dyeing, the soaping equipment comprises a soaping pool, a clean water pool, a sewage collecting pool, a drying oven and a cloth winder, a plurality of upper roll shafts, a plurality of scrubbing roll shafts and a plurality of lower roll shafts are sequentially and rotatably connected to the interiors of the soaping pool and the clean water pool from top to bottom, a steam conveying pipe is further installed in the soaping pool, and soaping liquid and clear water are added into the soaping pool and the clear water pool respectively. According to the soaping equipment, soaping treatment is carried out on the cloth in a soaking mode, compared with a spraying mode, the cost and energy consumption are lower, the scrubbing roller shaft is arranged in the soaping pool, the soaping effect of the cloth is better, the soaped cloth can be sequentially cleaned, extruded, dried and wound, a set of complete treatment process is achieved, and use is more convenient.

Description

Technical Field

[0001] The utility model relates to the technical field of cloth dyeing, in particular to soap washing equipment for wet short steam dyeing process. Background Art

[0002] Soap washing is a processing technology that uses soap or detergent solution to clean the unfixed dyes, auxiliary dyes, printing pastes, etc. on the surface of fiber fabrics under near-boiling conditions in order to improve their color fastness and brightness after printing and dyeing.

[0003] Existing soap washing equipment, such as the technical solution shown in a soap washing device with publication number CN217869492U, adopts a method of spraying soap washing liquid onto the surface of the cloth to achieve soap washing treatment. The spraying method requires a spray system, which consumes a certain amount of energy to drive nozzles or pumps and other equipment. Therefore, the energy consumption is relatively high, and the spray system requires regular maintenance and maintenance to ensure the normal operation of nozzles and other equipment and the uniform spraying of liquid. Therefore, we propose a soap washing device for wet short steam dyeing process, the core processing method of which is to soak the cloth. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a soap washing device for a wet short steam dyeing process, which solves the problems raised by the above-mentioned background technology.

[0005] To achieve the above purpose, the utility model is implemented through the following technical scheme: a soap washing device for wet short steam dyeing process, comprising:

[0006] A soap washing pool, wherein soap washing liquid is arranged inside the soap washing pool;

[0007] A clear water tank, wherein flowing water is arranged inside the clear water tank;

[0008] A sewage collection tank, wherein a support plate is installed on the upper part of the sewage collection tank, and a plurality of extrusion die sets are installed on the upper part of the support plate;

[0009] An upper roller shaft, the upper roller shaft is rotatably connected to the upper layer inside the soap washing tank and the clean water tank;

[0010] A lower roller shaft, the lower roller shaft is rotatably connected to the lower layer inside the soap washing tank and the clean water tank;

[0011] The scrubbing roller shaft is rotatably connected to the middle layer inside the soap washing tank and the clean water tank.

[0012] Furthermore, the soap washing equipment for the wet short steam dyeing process also includes:

[0013] A steam delivery pipe can inject steam into the soap washing tank, and the temperature of the steam can be transferred to the soap washing liquid.

[0014] Furthermore, the soap washing equipment for the wet short steam dyeing process also includes:

[0015] An oven is provided, wherein the oven is capable of drying the cloth.

[0016] Furthermore, the soap washing equipment for the wet short steam dyeing process also includes:

[0017] A cloth reel is provided, wherein the cloth reel can reel in cloth.

[0018] Furthermore, the extrusion die set includes a base symmetrically installed on the upper part of the support plate, the bottom of the base is rotatably connected to driven roller shaft one and driven roller shaft two respectively, the base is internally movably connected to a movable block, and the movable block is internally rotatably connected to the active roller shaft.

[0019] Furthermore, a threaded rod is threadedly connected to the top end of the base, the bottom end of the threaded rod is rotatably connected to the movable block, and the top end of the threaded rod is connected to a handle rod.

[0020] Furthermore, a plurality of guide holes are provided at the bottom end of the support plate, and the edges of the support plate are bent upward to form flanges.

[0021] Furthermore, the steam delivery pipe includes a main pipe having a plurality of air outlets, each of which is connected to a diversion pipe, a plurality of aeration holes are provided on the surface of the diversion pipe, and a control valve 2 is installed at the air inlet of the main pipe.

[0022] Furthermore, the bottom ends of the soap washing tank, the clean water tank and the sewage collection tank are all connected to an external discharge pipe, a control valve 1 is installed in the section of the external discharge pipe, and a feed roller is installed on one side of the top of the soap washing tank, the clean water tank and the sewage collection tank, and a discharge roller is installed on the other side.

[0023] The utility model provides a soap washing device for wet short steam dyeing process. Compared with the prior art, it has the following beneficial effects:

[0024] The soap washing equipment soaps the fabric by immersion, which has lower cost and energy consumption than the spraying method. The soap washing pool is equipped with a brushing roller, which makes the soap washing effect of the fabric better. The fabric after soaping will be washed, squeezed, dried and rolled in sequence. It is a complete processing flow and is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the utility model;

[0026] Figure 2 It is a structural schematic diagram of the soap washing pool in the utility model;

[0027] Figure 3 This is a schematic diagram of the path of the cloth in the soap washing tank of the utility model;

[0028] Figure 4 It is a structural schematic diagram of the extrusion die set in the utility model;

[0029] Figure 5 This is a schematic diagram of the path of the cloth inside the extrusion module of the utility model;

[0030] Figure 6 It is a structural schematic diagram of the support plate in the utility model;

[0031] Figure 7 It is a schematic diagram of the structure of the steam delivery pipe in the utility model.

[0032] In the figure: 1. Soap washing tank; 101. External discharge pipe; 102. Control valve 1; 2. Clean water tank; 3. Sewage collecting tank; 4. Upper roller; 5. Lower roller; 6. Brushing roller; 7. Extrusion die; 71. Base; 72. Driven roller 1; 73. Driven roller 2; 74. Movable block; 75. Active roller; 76. Handle; 77. Threaded rod; 8. Support plate; 81. Guide hole; 82. Flanging; 9. Steam delivery pipe; 91. Main pipe; 92. Diverter pipe; 93. Aeration hole; 94. Control valve 2; 10. Oven; 11. Cloth winder; 12. Feed roller; 13. Discharge roller; 14. Cloth. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] See also Figure 1 , 23. The utility model provides a technical solution: a soap washing device for wet short steam dyeing process, which includes a soap washing tank 1, a clean water tank 2, a sewage collection tank 3, an oven 10 and a cloth winder 11 in sequence according to the processing method of the cloth 14, wherein the interior of the soap washing tank 1 and the clean water tank 2 are rotatably connected with a plurality of upper rollers 4, a plurality of brushing rollers 6 and a plurality of lower rollers 5 in sequence from top to bottom, and a steam conveying pipe 9 is also installed in the soap washing tank 1, and soap washing liquid and clean water are added to the soap washing tank 1 and the clean water tank 2 respectively, and the clean water in the clean water tank 2 is flowing water. When the cloth 14 is processed according to the wet short steam dyeing process, high-temperature steam is conveyed to the steam conveying pipe 9 through the steam production device, and the steam conveying pipe 9 injects steam into the soap washing tank 1, and its heat will be transferred to the soap washing liquid, so that the soap washing liquid will heat up, and the soap washing effect will be improved. After the cloth 14 enters the soap washing tank 1 and the clean water tank 2, it will be as follows Figure 3 The cloth moves along the path shown. When the cloth passes through several brush rollers 6 of the soap washing tank 1 (the brush rollers 6 are soft brushes sleeved on the outside of the rollers), the brush rollers 6 will soap wash both sides of the cloth 14, thereby improving the color fastness and brightness of the cloth 14. Similarly, the cloth 14 after soap washing, with residual soap washing liquid, enters the clean water tank 2. The brush rollers 6 of the clean water tank 2 can improve the cleaning effect of the cloth 14. A support plate 8 is installed on the collection tank 3, and several groups of extrusion modules 7 are installed on the support plate 8. The cleaned cloth 14 will pass through several groups of extrusion modules 7, and the water in the cloth 14 can be squeezed out by the extrusion modules 7. Then the cloth 14 will enter the drying oven 10 to be fully dried, and finally be rolled up by the cloth roll 11. The drying oven 10 and the cloth roll 11 are commonly used equipment in this field and will not be described in detail here.

[0035] Also, see Figure 1 , 2 , 3. The bottom ends of the soap washing tank 1, the clean water tank 2 and the sewage collecting tank 3 are all connected with an external discharge pipe 101, and a control valve 102 is installed in the section of the external discharge pipe 101, which can regularly discharge the sewage from the soap washing tank 1, the clean water tank 2 and the sewage collecting tank 3. A feed roller 12 is installed on one side of the top of the soap washing tank 1, the clean water tank 2 and the sewage collecting tank 3, and a discharge roller 13 is installed on the other side. The feed roller 12 and the discharge roller 13 can constrain the cloth 14 when entering and exiting.

[0036] See also Figure 4 , 5The extrusion module 7 includes a base 71 symmetrically mounted on the upper part of the support plate 8, the bottom of the base 71 is rotatably connected to a driven roller shaft 1 72 and a driven roller shaft 2 73, the base 71 is internally movably connected to a movable block 74, the movable block 74 is internally rotatably connected to an active roller shaft 75, the top of the base 71 is threadedly connected to a threaded rod 77, the bottom end of the threaded rod 77 is rotatably connected to the movable block 74, and the top of the threaded rod 77 is connected to a handle rod 76, the path of the cloth 14 in the extrusion module 7 is as follows Figure 5 As shown, when the cloth 14 passes through the extrusion module 7, it will be squeezed twice, one is between the active roller 75 and the driven roller 1 72, and the other is between the active roller 75 and the driven roller 2 73. After passing through several extrusion modules 7, the number of squeezing is several * 2, which improves the squeezing effect. The active roller 75 is driven by a driving motor (the driving motor is not shown in the figure). By rotating the handle rod 76, the threaded rod 77 can be driven to rotate, so that the distance between the active roller 75 and the driven roller 1 72 and the driven roller 2 73 can be adjusted.

[0037] See also Figure 6 The bottom of the support plate 8 is provided with a plurality of guide holes 81, and the edges of the support plate 8 are bent upward to form flanges 82. The guide holes 81 can guide the sewage squeezed out by the extrusion module 7 to the sewage collection tank 3, and the flanges 82 can prevent the sewage from overflowing. Figure 7 The steam delivery pipe 9 includes a main pipe 91, which has a plurality of gas outlets, each of which is connected to a shunt pipe 92, and a plurality of aeration holes 93 are provided on the surface of the shunt pipe 92. A control valve 94 is installed at the gas inlet of the main pipe 91. After the steam is introduced, the control valve 94 is opened to allow the steam to enter the main pipe 91, and then be distributed to each shunt pipe 92, and then the steam is injected into the soaping liquid through the plurality of aeration holes 93.

Claims

1. A soap washing device for wet short steam dyeing process, characterized in that: include: A soap washing pool (1), wherein a soap washing liquid is arranged inside the soap washing pool (1); A clean water tank (2), wherein flowing water is arranged inside the clean water tank (2); A sewage collection tank (3), wherein a support plate (8) is installed on the upper part of the sewage collection tank (3), and a plurality of groups of extrusion dies (7) are installed on the upper part of the support plate (8); An upper roller shaft (4), the upper roller shaft (4) being rotatably connected to the upper layer inside the soap washing tank (1) and the clean water tank (2); A lower roller shaft (5), the lower roller shaft (5) being rotatably connected to the lower layer inside the soap washing tank (1) and the clean water tank (2); A scrubbing roller shaft (6) is rotatably connected to the middle layer inside the soap washing tank (1) and the clean water tank (2).

2. A soap washing device for wet short steam dyeing process according to claim 1, characterized in that: Also includes: A steam delivery pipe (9), wherein the steam delivery pipe (9) can inject steam into the soap washing tank (1), and the temperature of the steam can be transferred to the soap washing liquid.

3. A soap washing device for wet short steam dyeing process according to claim 1, characterized in that: Also includes: A drying oven (10), wherein the drying oven (10) is capable of drying fabrics.

4. A soap washing device for wet short steam dyeing process according to claim 1, characterized in that: Also includes: A cloth reel (11), wherein the cloth reel (11) is capable of reeling in cloth.

5. A soap washing device for wet short steam dyeing process according to claim 1, characterized in that: The extrusion die set (7) comprises a base (71) symmetrically mounted on the upper part of the support plate (8); the bottom of the base (71) is rotatably connected to a driven roller shaft 1 (72) and a driven roller shaft 2 (73); the interior of the base (71) is movably connected to a movable block (74); the interior of the movable block (74) is rotatably connected to a driving roller shaft (75).

6. A soap washing device for wet short steam dyeing process according to claim 5, characterized in that: The top end of the base (71) is threadedly connected to a threaded rod (77), the bottom end of the threaded rod (77) is rotatably connected to the movable block (74), and the top end of the threaded rod (77) is connected to a handle rod (76).

7. A soap washing device for wet short steam dyeing process according to claim 1, characterized in that: A plurality of guide holes (81) are provided at the bottom end of the support plate (8), and the edges of the support plate (8) are bent upward to form flanges (82).

8. A soap washing device for wet short steam dyeing process according to claim 2, characterized in that: The steam delivery pipe (9) comprises a main pipe (91), the main pipe (91) having a plurality of gas outlets, each gas outlet being connected to a branch pipe (92), a plurality of aeration holes (93) being provided on the surface of the branch pipe (92), and a control valve 2 (94) being installed at the gas inlet of the main pipe (91).

9. A soap washing device for wet short steam dyeing process according to claim 1, characterized in that: The bottom ends of the soap washing tank (1), the clean water tank (2), and the sewage collection tank (3) are all connected to an external discharge pipe (101), a control valve 1 (102) is installed in a section of the external discharge pipe (101), and a feed roller (12) is installed on one side of the top of the soap washing tank (1), the clean water tank (2), and the sewage collection tank (3), and a discharge roller (13) is installed on the other side.

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