Efficient shaping device for formed collar corners

Abstract

The utility model discloses an efficient shaping device for formed collar corners, which comprises a base and a top seat, a vertical plate is arranged between one side of the base and one side of the top seat, a lower template is detachably mounted above the base, and a plurality of collar corner positioning grooves which are sunken downwards are processed on the edge of the lower template far away from one side of the vertical plate. A lifting air cylinder is installed below the top base, a mold base is installed below the lifting air cylinder, an upper mold plate is detachably installed below the mold base, a plurality of shaping pressing blocks matched with the collar corner positioning grooves are arranged below the upper mold plate, and an electric heating wire is arranged in each shaping pressing block. Guide positioning assemblies matched with each other are arranged between the upper die plate and the lower die plate. According to the collar corner shaping device, a plurality of collar corners can be shaped at the same time, the shaping efficiency is effectively improved, the consistency of the shaped collar corners can be ensured, and the shaping effect of the collar corners is effectively improved.

Description

Technical Field

[0001] The utility model relates to the technical field of clothing production equipment, and specifically to a high-efficiency shaping device for collar angles of finished clothes. Background Art

[0002] With the improvement of residents' living standards, the service scope of the audience of ready-made clothing customization in the traditional clothing production industry has become wider and wider. Shirts are a relatively popular model of ready-made clothing customization. Shirts refer to single clothes worn inside the body, also known as shirts; they can be simply divided into: formal shirts, casual shirts, home shirts, and vacation shirts; formal shirts are used to match formal dresses or suits, casual shirts are used to match suits in informal occasions, home shirts are used to match informal suits, such as sweaters and casual pants, worn at home and walking, and vacation shirts are specially used for travel and vacation; currently, in the process of making and customizing shirts, after the collar corners of the shirts are sewn, they need to be shaped to maintain the three-dimensional sense and beauty of the shirts for a long time. The collar corner shaping device is an existing ready-made clothing The production equipment that is indispensable in the production process, the existing collar angle orientation device for ready-made clothes includes an upper pressing die and a lower pressing die. The upper pressing die relies on the lifting structure to drive the lifting to shape the collar angle. The orientation device of this structure has the following shortcomings during use: the existing collar angle shaping mold has poor accuracy in upper and lower positioning during use, and the connection stability is poor. When in use, the upper and lower molds are often stuck, which increases the maintenance frequency and reduces the production efficiency. Moreover, the stability of the collar angle shaping cannot be guaranteed, and the stability of the collar angle after shaping is inconsistent. In addition, a group of molds can only meet the shaping requirements of one collar angle structure, and the adaptability of the device is poor. Therefore. It is an objective need to develop a ready-made collar angle efficient shaping device with simple structure, strong adaptability, high production efficiency and good shaping effect. Summary of the invention

[0003] The utility model aims to provide a high-efficiency shaping device for collar corners of finished garments which has simple structure, strong adaptability, high production efficiency and good shaping effect.

[0004] The purpose of the utility model is achieved in this way, including a base and a top seat, a vertical plate is arranged between the base and one side of the top seat, a lower template is detachably installed on the top of the base, and a plurality of downwardly recessed collar angle positioning grooves are processed on the edge of the lower template away from the side of the vertical plate, a lifting cylinder is installed below the top seat, a mold base is installed below the lifting cylinder, an upper template is detachably installed below the mold base, a plurality of shaping blocks that cooperate with the collar angle positioning grooves are arranged below the upper template, an electric heating wire is arranged inside each shaping block, and guiding and positioning components that cooperate with each other are arranged between the upper template and the lower template.

[0005] Compared with the existing technology, the advantages of the device are: first, the device optimizes the structure of the upper template and the lower template, and a plurality of collar corner positioning grooves are arranged on the lower template. The plurality of collar corner positioning grooves can shape a plurality of collar corners at the same time, which effectively improves the adaptability of the device and improves the production efficiency; second, a guide positioning component is arranged between the upper template and the lower template, and the guide positioning component can play a role in accurately positioning the upper template and the lower template, thereby improving the stability of the upper template moving up and down, allowing the upper template and the lower template to achieve precise alignment and fit, solving the problem that the upper template and the lower template are often stuck, reducing the frequency of maintenance, saving maintenance time, and further improving the shaping efficiency. At the same time, it can ensure the consistency of the collar corner after shaping, solve the irregular phenomena such as wrinkles and distortions of the collar corner after shaping, and effectively improve the shaping effect of the collar corner. It has the advantages of simple structure, strong adaptability, high efficiency, and significant use effect, and is easy to promote and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0006] Figure 1 It is a main schematic diagram of the utility model;

[0007] Figure 2 It is a side view of the utility model;

[0008] Figure 3 It is a bottom view of the upper template 7;

[0009] Figure 4 It is a top view of the lower template 7;

[0010] In the figure: 1-base, 2-top seat, 3-vertical plate, 4-lower template, 41-collar angle positioning groove, 5-lifting cylinder, 6-die base, 7-upper template, 71-positioning flange, 8-forming block, 9-electric heating wire, 10-guide rod, 11-fixed tube, 12-guide tube, 13-buffer spring, 14-movable block, 15-buffer plate, 16-corrugated plate, 17-buffer cavity, 18-fixed rod. DETAILED DESCRIPTION

[0011] The present invention is further described below in conjunction with the accompanying drawings, but the present invention is not limited in any way. Any changes or improvements made based on the teachings of the present invention belong to the protection scope of the present invention.

[0012] like Figures 1 to 4As shown, the utility model includes a base 1 and a top seat 2, a vertical plate 3 is arranged between one side of the base 1 and the top seat 2, and the vertical plate 3 is installed between the base 1 and the top seat 2 to improve the connection stability of the device, a lower template 4 is detachably installed above the base 1, and a plurality of downwardly recessed collar angle positioning grooves 41 are processed on the edge of the lower template 4 away from the side of the vertical plate 3, and a lifting cylinder 5 is installed below the top seat 2. The lifting cylinder 5 is a device used in the prior art, and the finished product can be directly purchased on the market according to the technical parameters such as the stroke and pressure used. A mold base 6 is installed below the lifting cylinder 5, and an upper template 7 is detachably installed below the mold base 6. A plurality of shaping blocks 8 that cooperate with the collar angle positioning groove 41 are arranged below the upper template 7, and an electric heating wire 9 is arranged inside each shaping block 8. The electric heating wire 9 is a structure used in the prior art, and the finished product can be directly purchased according to the power used. A guiding positioning component that cooperates with each other is arranged between the upper template 7 and the lower template 4.

[0013] When the device is used to shape the collar corner of the shirt, the collar corner is first clamped and pointed by the collar corner clamping device, and then the collar corner is laid flat and placed in the collar corner positioning groove. After that, the lifting cylinder 5 is turned on, and the lifting cylinder 5 drives the mold base 6 and the lower mold plate 7 to move downward. After moving to the shaping pressing block 8 and being located in the collar corner positioning groove 41, the downward force of the lifting cylinder 5 is used to press the collar corner tightly by relying on the shaping pressing block 8, so as to achieve the purpose of shaping the collar corner. After the shaping of the collar corner is completed, the lifting cylinder 5 drives the shaping pressing block 8 to move upward, and the shaping pressing block 8 is disengaged from the collar corner positioning groove 41 and restored to its original position. The lifting cylinder 5 stops working, the collar corner is taken out of the collar corner positioning groove 41, and another set of collar corners that need to be shaped is placed, and shaping is performed in the above manner. According to the needs of shaping the collar corner, the shaping pressing block 8 can be heated by the electric heating wire 9, and the heated shaping pressing block 8 can be used to shape the collar The corners are heated and pressed to meet the needs of hot ironing and shaping of the collar corners. In the above-mentioned shaping process, when the lower template 7 is moving, the guide positioning component can accurately position the upper template 7 and the lower template 4, thereby improving the stability of the upper template 7 moving up and down, allowing the upper template 7 and the lower template 4 to achieve accurate alignment and mold closing, and solve the problem of frequent jamming of the upper template 7 and the lower template 4, reducing the frequency of maintenance, saving maintenance time, and further improving the shaping efficiency. At the same time, it can ensure the consistency of the collar corner after shaping, solve the irregular phenomena such as wrinkles and distortions of the collar corner after shaping, and effectively improve the shaping effect of the collar corner. At the same time, a plurality of collar corner positioning grooves 41 are arranged on the lower template 7, and the plurality of collar corner positioning grooves 41 can shape a plurality of collar corners at the same time, which effectively improves the adaptability of the device and improves the production efficiency.

[0014] Furthermore, the guide positioning assembly includes a guide rod 10, a fixed tube 11 and a guide tube 12, the fixed tube 11 is fixedly installed on the upper surface of the lower template 4, a buffer spring 13 is installed at the lower part of the fixed tube 11, a movable block 14 is installed at the top of the buffer spring 13, a sealing plate is installed at the top of the fixed tube 11, the lower end of the guide rod 10 is fixedly connected to the movable block 14, the upper end of the guide rod 10 passes through the top plate and extends to the top of the lower template 4, the guide tube 12 is installed on the bottom surface of the upper template 7 and corresponds to the guide rod 10, when the upper template 7 moves downward, the guide tube 12 moves downward accordingly, and the guide The function of the rod 10 is that after the guide rod 10 moves to pass through the guide tube 12, the mold base 6 and the lower mold plate 7 can move vertically downward along the guide rod 10 during the downward movement, so that they are always in a state of linear motion, thereby ensuring that the upper mold plate 7 and the lower mold plate 1 are accurately engaged, avoiding the upper mold plate 7 and the lower mold plate 4 from being stuck or incompletely engaged. At the same time, when the upper mold plate 7 is in the process of pressing the collar angle, the guide tube 12 is pressed against the guide rod 10, and the guide rod 10 drives the movable block to move downward, compressing the buffer spring 13. The buffer spring 13 plays a buffering role, which can ensure that the pressing force of the lower mold plate 7 is uniform and moderate, so as to ensure the shaping effect of the collar angle.

[0015] Furthermore, the number of the collar angle positioning grooves 41 can be determined according to the use requirements, and the number of the collar angle positioning grooves 41 is 3 to 5, and the cross-sectional shape of the collar angle positioning grooves 41 is a triangular structure. In order to meet the shaping requirements of collar angles of different sizes and reduce the processing cost of the mold, the inner angle angles of the triangular structure of each collar angle positioning groove 41 are different, so that the requirements of shaping collar angles of different sizes with a set of molds can be met.

[0016] Furthermore, in order to improve the service life of the upper template, a step mounting groove is processed on the bottom surface of the mold base 6, and a positioning flange 71 is provided on the top edge of the upper template 7, and the positioning flange 71 is movably installed in the step mounting groove, and a buffer component is provided between the upper template 7 and the top of the step mounting groove. In the process of the molding block 8 closing the mold with the collar angle limit groove 41, in order to prevent the clamping force from being too large and causing damage to the upper template 7 and the lower template 4, the provided buffer component can play a buffering role to prevent the upper template 7 and the lower template 4 from being squeezed too tightly and damaged, so as to improve the service life of the upper template 7 and the lower template 4. Preferably, the buffer component includes a buffer plate 15 and a corrugated plate 16, and the corrugated plate 16 is located on the top surface of the upper template 7, and the buffer plate 15 is located on the upper surface of the corrugated plate 16 and contacts with the mold base 6, and a plurality of buffer cavities 17 are provided inside the buffer plate 15, and the buffer plate 15 is made of a rubber structure, and the corrugated plate 16 is made of stainless steel. The bottom surface of the buffer plate 15 is provided with a groove matching the corrugated plate 16, which can further increase the buffering performance, thereby making the force on the buffer plate 15 and the corrugated plate 16 more uniform and better extending the service life of the upper template 7 and the lower template 4.

[0017] Furthermore, in order to improve the accuracy of the mold closing between the upper mold plate 7 and the lower mold plate 4, 2 to 3 guide slide holes are evenly distributed on the edge of the mold base 6, and a fixing rod 18 is slidably installed in the guide slide hole. The upper end of the fixing rod 18 is fixedly connected to the top seat 2, and the lower end of the fixing rod 18 is fixedly connected to the base 1. In this way, the mold base 6 can maintain vertical movement along the fixing rod 18, which is beneficial to improve the accuracy of the mold closing between the upper mold plate 7 and the lower mold plate 4, and further improve the effect of collar angle shaping.

Claims

1. A highly efficient shaping device for collar angles of finished garments, characterized in that: The invention comprises a base (1) and a top seat (2), wherein a vertical plate (3) is arranged between the base (1) and one side of the top seat (2), a lower template (4) is detachably mounted on the top of the base (1), and a plurality of collar angle positioning grooves (41) recessed downwardly are processed on the edge of the lower template (4) away from the vertical plate (3), a lifting cylinder (5) is mounted below the top seat (2), a mold base (6) is mounted below the lifting cylinder (5), an upper template (7) is detachably mounted below the mold base (6), a plurality of shaping blocks (8) cooperating with the collar angle positioning grooves (41) are arranged below the upper template (7), an electric heating wire (9) is arranged inside each shaping block (8), and a guiding positioning component cooperating with each other is arranged between the upper template (7) and the lower template (4).

2. The highly efficient shaping device for collar angle of finished garments according to claim 1, characterized in that: The guide positioning assembly comprises a guide rod (10), a fixed tube (11) and a guide tube (12); the fixed tube (11) is fixedly mounted on the upper surface of the lower template (4); a buffer spring (13) is mounted on the lower part of the fixed tube (11); a movable block (14) is mounted on the top of the buffer spring (13); a sealing plate is mounted on the top of the fixed tube (11); the lower end of the guide rod (10) is fixedly connected to the movable block (14); the upper end of the guide rod (10) passes through the top plate and extends to the top of the lower template (4); the guide tube (12) is mounted on the bottom surface of the upper template (7) and corresponds to the guide rod (10).

3. The high-efficiency shaping device for collar angle of finished garments according to claim 1, characterized in that: The number of the collar corner positioning grooves (41) is 3 to 5, and the cross-sectional shape of the collar corner positioning grooves (41) is a triangular structure.

4. The high-efficiency shaping device for collar angle of finished garments according to claim 3, characterized in that: The inner angles of the triangular structures of each collar corner positioning groove (41) are different.

5. The high-efficiency shaping device for collar angle of finished garments according to claim 1, characterized in that: A step installation groove is processed on the bottom surface of the mold base (6), and a positioning flange (71) is provided on the top edge of the upper mold plate (7). The positioning flange (71) is movably installed in the step installation groove, and a buffer component is provided between the upper mold plate (7) and the top of the step installation groove.

6. The high-efficiency shaping device for collar angle of finished garments according to claim 5, characterized in that: The buffer assembly comprises a buffer plate (15) and a corrugated plate (16); the corrugated plate (16) is located on the top surface of the upper mold plate (7); the buffer plate (15) is located on the upper surface of the corrugated plate (16) and is in contact with the mold base (6); and a plurality of buffer cavities (17) are arranged inside the buffer plate (15).

7. The high-efficiency shaping device for collar angle of finished garments according to claim 6, characterized in that: The buffer plate (15) is made of a rubber structure, and the corrugated plate (16) is made of a stainless steel material.

8. The high-efficiency shaping device for collar angle of finished garments according to claim 6, characterized in that: A groove matching the corrugated plate (16) is provided on the bottom surface of the buffer plate (15).

9. The high-efficiency shaping device for collar angle of finished garments according to claim 1, characterized in that: The edge of the mold base (6) is evenly processed with 2 to 3 guide sliding holes, and a fixing rod (18) is slidably installed in the guide sliding hole. The upper end of the fixing rod (18) is fixedly connected to the top seat (2), and the lower end of the fixing rod (18) is fixedly connected to the base (1).

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