Crack sealing construction device

By designing a crack-enclosed construction device including scraper wheels and scrapers, the problem of low efficiency and dust in manual cleaning of crack grooves is solved, efficient debris cleaning and dust control is achieved, and the construction environment is improved.

CN222349461UActive Publication Date: 2025-01-14重庆市地矿测绘院有限公司
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Patent Information

Application Number
CN202421064101.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-01-14
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

In the process of repairing cracks in bridges, roads and other building facilities, manual cleaning of debris in cracks is inefficient and a large amount of dust is generated, which is not conducive to the health of construction workers.

Method used

Design a crack-enclosed construction device, including a mobile shield, a scraper, a multi-circumferential scraper, a motor drive and a receiving box, which extends into the crack through the scraper, and the scraper rotates to scrape the debris and brings it into the receiving Box to reduce dust dissipation and improve cleaning efficiency.

Benefits of technology

It improves the efficiency of cleaning debris in cracks, reduces the dispersion of dust, improves the healthy environment of construction workers, and achieves more efficient debris collection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a crack sealing construction device, and relates to the technical field of crack repairing equipment. The scraping wheel is rotationally connected into the movable protective cover, the scraping plates are arranged in the circumferential direction, one ends of the scraping plates are fixedly connected to the radial side of the scraping wheel, the driving end of the motor is in coaxial transmission connection with the scraping wheel, the receiving box is fixedly connected into the movable protective cover, and the movable protective cover is opened downwards; the other end of each scraping plate extends out of the lower opening of the movable protective cover along with rotation of the scraping wheel, the included angle between each scraping plate and the tangential direction of rotation of the scraping wheel is an acute angle, and the receiving box is located on the rear side of the scraping wheel and provided with an upward opening. The device has the effect that the technical problems that the efficiency of manually cleaning the chippings in the crack groove is low, the chippings are inconvenient to collect, and the physical health of constructors is not facilitated can be solved.
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Description

Technical Field

[0001] The present application relates to the technical field of crack repair equipment, and in particular to a crack sealing construction device. Background Art

[0002] Repairing cracks in building facilities such as bridges and roads caused by temperature, stress, construction quality, etc. can reduce the possibility of internal steel corrosion and is an important means to extend the service life of buildings.

[0003] As one of the means of crack repair, deep grooving repair method first uses a steel chisel to chisel a "V"-shaped groove or a "U"-shaped groove along the crack. When chiseling, first open it along the crack, then widen it on both sides, remove the floating layer, and ensure the solidification degree after grouting; then clean it; after cleaning, embed various adhesive materials in the groove, such as epoxy mortar, asphalt, armor cement, etc. The operation is simple and the cost is low.

[0004] As a conventional cleaning method, a combination of a wire brush and an air pump is used to remove concrete debris and dust. This cleaning method requires manual removal of the debris in the trough one by one, and the overall cleaning efficiency is low. During the cleaning process, a lot of dust is generated, which is not conducive to the health of construction workers. Utility Model Content

[0005] In order to improve the technical problems that manual cleaning of debris in crack grooves is inefficient, the debris collection is inconvenient, and it is not conducive to the health of construction workers, the present application provides a crack sealing construction device.

[0006] The present application provides a crack sealing construction device, which adopts the following technical solution:

[0007] A crack sealing construction device comprises a movable shield, a scraper wheel rotatably connected to the movable shield, a plurality of scrapers circumferentially arranged and fixedly connected to the radial side of the scraper wheel at one end, a motor coaxially connected to the scraper wheel at the driving end, and a receiving box fixedly connected to the movable shield, wherein the movable shield opens downward, and the other end of each scraper extends out of the lower opening of the movable shield as the scraper wheel rotates, and the angle between the scraper and the tangent direction of the rotation of the scraper is an acute angle, and the receiving box is located on the rear side of the scraper wheel and opens upward.

[0008] By adopting the above technical scheme, when widening the crack and taking out the debris in the crack, the scraper can be extended into the crack, and then the scraper wheel is driven by the motor to rotate, so that the scraper scrapes the debris in the crack, and as the scraper wheel rotates, the debris is brought into the receiving box, so as to improve the technical problems of low efficiency of manual cleaning of debris in the crack groove, inconvenience in collecting debris, and disadvantageous to the health of construction workers. In this process, the movable shield can reduce the dispersion of dust, so as to reduce the dispersion of dust, and improve the technical problems of low efficiency of manual cleaning of debris in the crack groove, inconvenience in collecting debris, and disadvantageous to the health of construction workers.

[0009] In summary, this application includes the following beneficial technical effects:

[0010] 1. By setting a scraper wheel with multiple scrapers connected circumferentially and using a motor, the motor drives the scraper wheel to rotate during the movement of the mobile shield, driving the scraper inserted into the crack to rotate and scrape the debris in the crack. After the scraper wheel rotates, the debris on the scraper is poured into the receiving box for collection, thereby improving the technical problems of low efficiency of manual cleaning of debris in the crack groove, inconvenience in collecting debris, and disadvantageous to the health of construction workers;

[0011] 2. The sliding rod is provided to support the scraper wheel, and the sliding rod is slidably connected to the sliding rod, so that when the scraper extends into the crack and scrapes the internal debris, the scraper wheel can move adaptively along the direction of the crack, thereby reducing the number of times the scraper is taken out and put back into the crack;

[0012] 3. Arrange a plurality of support rods whose two ends are rotatably connected to the center wheel and the side ring respectively, and the support rods are slidably connected to the center wheel at the same time, so that the angles of the support rods respectively connected to the two center wheels can be changed, thereby achieving the cleaning operation of cracks of different widths by changing the distance between the two center wheels. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is an axonometric diagram of the crack sealing construction device of the utility model.

[0014] Figure 2 It is a partial cross-sectional view of the crack sealing construction device of the utility model, in which the arrow indicates the forward direction of the movable shield.

[0015] Figure 3 It is a partial structural schematic diagram of the crack sealing construction device of the utility model.

[0016] Figure 4 yes Figure 2 Enlarged view of part A in the middle.

[0017] Figure 5 It is a partial cross-sectional view of the rotating shaft of the crack sealing construction device of the utility model.

[0018] Figure 6 It is a partial cross-sectional view of the dust suction pipe of the crack sealing construction device of the utility model.

[0019] Explanation of the reference numerals in the accompanying drawings: 1. movable shield; 2. scraper wheel; 21. center wheel; 211. slot; 212. end slot; 22. support rod; 221. brush; 23. side ring; 24. block; 25. fixed ball; 26. rotating seat; 3. scraper; 31. baffle; 4. motor; 5. receiving box; 51. avoidance groove; 6. rotating shaft; 61. sliding sleeve; 611. suspension rod; 62. sliding rod; 63. limiting nut; 7. dust hood; 71. dust suction pipe; 711. filter plate; 712. slag box; 72. suction fan; 73. dust collecting pool. DETAILED DESCRIPTION

[0020] The following is combined with Figure 1-6 This application is described in further detail.

[0021] Reference Figures 1 to 3 The embodiment of the present application discloses a crack sealing construction device, including a movable shield 1, a scraper wheel 2 rotatably connected to the movable shield 1, a plurality of scrapers 3 circumferentially arranged and fixedly connected at one end to the radial side of the scraper wheel 2, a motor 4 coaxially connected to the scraper wheel 2 at the driving end, and a receiving box 5 fixedly connected to the movable shield 1. The movable shield 1 opens downward, and the other end of each scraper 3 extends out of the lower opening of the movable shield 1 as the scraper wheel 2 rotates, and the angle between the scraper 3 and the tangent direction of the scraper wheel 2 is an acute angle. The receiving box 5 is located at the rear side of the scraper wheel 2 and opens upward.

[0022] When widening the crack and taking out the debris in the crack, the scraper 3 can be extended into the crack, and then the scraper wheel 2 can be driven to rotate by the motor 4, so that the scraper 3 scrapes the debris in the crack, and as the scraper wheel 2 rotates, the debris is brought into the receiving box 5, so as to improve the technical problems of low efficiency of manual cleaning of debris in the crack groove, inconvenience in collecting debris, and harm to the health of construction workers. In this process, the movable shield 1 can reduce the dispersion of dust, so as to reduce the dispersion of dust, and improve the technical problems of low efficiency of manual cleaning of debris in the crack groove, inconvenience in collecting debris, and harm to the health of construction workers.

[0023] As a parallel solution, the circumferential ends of the scraper 3 and the scraper wheel 2 can enter the crack at the same time. In this solution, the installation position of the scraper wheel 2 is relatively lower.

[0024] Obviously, as the movable shield 1 moves forward, the scraper 3 can push part of the debris forward while scraping the debris, so as to facilitate centralized cleaning in the final stage.

[0025] On the basis of the above solution, the scraper 3 is an arc plate, the middle end of which is bent outwards in a direction away from the scraper wheel 2 to improve the scraping and filtering of debris and reduce the probability of debris sliding off the scraper 3.

[0026] A baffle plate 31 is connected between two adjacent scrapers 3 . The two baffle plates 31 are respectively located at two axial ends of the scraper wheel 2 , and each baffle plate 31 is fixedly connected to the radial side of the scraper wheel 2 .

[0027] In the process of scraping the debris by the scraper 3, as the scraper wheel 2 rotates, the debris is collected in the space formed by the two scrapers 3 and the two baffles 31, reducing the debris falling from between the two scrapers 3 and ensuring that the debris falls into the receiving box 5 as much as possible.

[0028] As a specific solution of an embodiment of the present application, a plurality of universal wheels are fixedly connected to the lower end of the mobile shield 1, and a push rod is fixedly connected to the rear end of the mobile shield 1, so that the mobile shield 1 can be pushed by the push rod and the universal wheels can be used to realize rapid movement of the mobile shield 1.

[0029] A fixing rod is also fixedly connected to the side of the receiving box 5 , and the fixing rod is fixedly connected to the inner wall of the movable shield 1 to achieve the installation of the receiving box 5 .

[0030] On the basis of the above solution, a universal wheel (not shown in the figure) may be installed at the bottom of the receiving box 5 to support the receiving box 5 by docking.

[0031] On the basis of the above scheme, an avoidance groove 51 is opened on the side of the receiving box 5 close to the scraper wheel 2, and there is a distance between the avoidance groove 51 and the bottom of the receiving box 5, so that the scraper 3 can pass through the avoidance groove 51 when rotating, to ensure that the debris falling from the scraper 3 can enter the receiving box 5.

[0032] The bottom of the receiving box 5 is an inclined surface, and is tilted downward in a direction away from the scraper wheel 2 , so that the debris falling into the receiving box 5 continues to roll and accumulate in a direction away from the scraper wheel 2 .

[0033] Reference Figures 1 to 3 The scraper wheel 2 is coaxially fixedly connected with a rotating shaft 6, and both ends of the rotating shaft 6 are rotatably connected to the movable shield 1 through bearings, so as to form a rotating support for the scraper wheel 2 through the rotating shaft 6.

[0034] The rotating shaft 6 includes two sliding sleeves 61, one end of which is rotatably connected to the movable shield 1, and a sliding rod 62. The cross-sections of both ends of the sliding rod 62 are polygonal and are respectively slidably connected to the other ends of the two sliding sleeves 61. The scraper wheel 2 is coaxially fixedly connected to the sliding rod 62. When the scraper 3 extends into the crack and scrapes the debris, the curved crack can apply thrust to the scraper 3, so that the scraper wheel 2 and the sliding rod 62 slide adaptively at the same time, so that there is no need to take out the entire device and then put it into the crack, thereby improving the cleaning efficiency.

[0035] The sliding sleeve 61 is rotatably connected to the movable shield 1 via a bearing.

[0036] On the basis of the above embodiment, the end of the sliding rod 62 slidably connected to the sliding sleeve 61 is in a “T” shape to prevent the sliding sleeve 61 and the sliding rod 62 from being separated.

[0037] A suspension rod 611 is fixedly connected to both sleeves 61 , the lower end of the suspension rod 611 is fixedly connected to the sleeve 61 , and the upper end is fixedly connected to the movable shield 1 , so that the two suspension rods 611 form a support for the rotating shaft 6 to ensure stable operation of the scraper wheel 2 and the scraper 3 .

[0038] Reference Figures 2 to 5 , both ends of the slide rod 62 of the rotating shaft 6 have external threads with opposite rotation directions; the scraper wheel 2 includes two center wheels 21, multiple support rods 22 and a side ring 23, the two center wheels 21 are coaxially threadedly connected to the two ends of the slide rod 62 of the rotating shaft 6, and both center wheels 21 have multiple support rods 22 evenly distributed circumferentially, one end of the multiple support rods 22 is rotatably connected to the radial end of the side ring 23, and the other end of the support rod 22 is rotatably and slidably connected to the center wheel 21.

[0039] Before use, the slide bar 62 of the rotating shaft 6 can be kept fixed, and the two center wheels 21 can be rotated to rotate toward or away from each other at the same time, and the angles of the support bars 22 respectively located at the axial ends of the side ring 23 can be adjusted to achieve the debris removal operation for V-shaped cracks or U-shaped cracks of different widths. Specifically, in this process, the support bars 22 can be used to scrape off the debris on the side wall of the crack.

[0040] The plurality of support rods 22 may be two, three, four or five, etc. One end of the support rod 22 close to the edge ring 23 is plate-shaped, and a brush 221 is fixedly connected to the outside, so that the brush 221 can be used to clean the side of the crack during the rotation of the scraper wheel 2 to improve the cleaning effect.

[0041] Both sides of the two center wheels 21 are provided with limit nuts 63 threadedly connected to the rotating shaft 6, so as to prevent the center wheels 21 from automatically moving relative to the rotating shaft 6 through the limit nuts 63. Furthermore, a gasket (not shown in the figure) is placed in front of the limit nuts 63.

[0042] The center wheel 21 is radially provided with a plurality of slots 211 facing the axis, and the slots 211 are adapted and slidably connected with the block 24, the block 24 is rotatably connected with the fixing ball 25, and the other end of the support rod 22 is fixedly connected to the fixing ball 25. When adjusting the distance between the two center wheels 21, the block 24 is slidably connected to the slots 211, and the support rod 22 rotates relative to the block 24 through the fixing ball 25.

[0043] As a specific solution of the embodiment of the present application, the clamping groove 211 is a stepped groove, and the clamping groove 211 does not penetrate the radial outer side of the center wheel 21 to prevent the clamping block 24 from escaping from the center wheel 21 .

[0044] An end slot 212 connected to the clamping slot 211 is provided at the end of the center wheel 21, so that the rotating support rod 22 can enter. The fixed ball 25 is simultaneously rotatably connected to the clamping block 24 near the end side and the outer side of the center wheel 21, so that the support rod 22 can be rotated to be perpendicular to the side ring 23, thereby realizing the debris removal operation of the U-shaped crack.

[0045] A plurality of rotating seats 26 are circumferentially fixed to both axial ends of the side ring 23, and one end of the support rod 22 is rotatably connected to the rotating seat 26. When adjusting the spacing between the two center wheels 21, the support rod 22 rotates relative to the side ring 23 through the rotating seat 26.

[0046] Reference Figure 2 and Figure 6 A dust hood 7 fixedly connected to the inner side of the movable protective cover 1 is provided on the rear side of the receiving box 5. The dust hood 7 is connected to a dust suction pipe 71 whose other end extends out of the movable protective cover 1. The other end of the dust suction pipe 71 is connected to a suction fan 72. The air outlet of the suction fan 72 is connected to a dust outlet pipe. The other end of the dust outlet pipe is connected to a dust collecting pool 73.

[0047] The dust hood 7 is fixedly connected to the movable protective cover 1 through a transverse support rod, and the dust hood 7 is a lower opening structure, and an upper opening connected to the lower opening is provided on the upper side thereof, so as to achieve communication with the dust suction pipe 71 through the upper opening.

[0048] One end of the dust suction pipe 71 is connected to the upper opening of the dust suction hood 7 , and the upper end passes through the top of the movable protective cover 1 and extends laterally to achieve communication with the air inlet end of the suction fan 72 .

[0049] The suction fan 72 can be purchased from the market and is fixedly installed on the top of the movable protective cover 1 through a support.

[0050] Before cleaning the debris, fill the dust collecting pool 73 with water until the other end of the dust removal pipe is submerged. During use, turn on the suction fan 72 and suck out the dust generated during the cleaning process, so that the dust is poured into the liquid in the dust collecting pool 73 from the dust hood 7, the dust collection pipe 71, the suction fan 72 and the dust outlet pipe in sequence to achieve cleaning.

[0051] On the basis of the above embodiment, a one-way valve (not shown in the figure) is installed on the dust outlet pipe to prevent the liquid from flowing back.

[0052] The dust suction pipe 71 is slidably connected to a filter plate 711, which is slidably connected to the dust suction pipe 71 along the cross-sectional direction of the dust suction pipe 71, and the middle end of the dust suction pipe 71 is connected to a slag box 712, which is located on the side of the filter plate 711 away from the suction fan 72. During the dust removal process, the filter plate 711 blocks large dust particles, and the blocked dust falls into the slag box 712 to be collected.

[0053] The lower end of the slag box 712 opens downward, and a plug plate is inserted horizontally, so that dust in the slag box 712 can be removed by removing the plug plate.

[0054] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A crack sealing construction device, characterized in that: The invention comprises a movable shield (1), a scraper wheel (2) rotatably connected to the movable shield (1), a plurality of scrapers (3) arranged circumferentially and fixedly connected at one end to the radial side of the scraper wheel (2), a motor (4) having a driving end coaxially connected to the scraper wheel (2), and a receiving box (5) fixedly connected to the movable shield (1), wherein the movable shield (1) opens downward, the other end of each scraper wheel (3) extends out of the lower opening of the movable shield (1) as the scraper wheel (2) rotates, and the angle between the scraper wheel (3) and the tangent direction of the scraper wheel (2) is an acute angle, and the receiving box (5) is located at the rear side of the scraper wheel (2) and opens upward.

2. The crack sealing construction device according to claim 1, characterized in that: A baffle (31) is connected between two adjacent scrapers (3), the two baffles (31) are respectively located at two axial ends of the scraper wheel (2), and each baffle (31) is fixedly connected to the radial side of the scraper wheel (2).

3. The crack sealing construction device according to claim 1, characterized in that: The scraper wheel (2) is coaxially fixedly connected to a rotating shaft (6), and both ends of the rotating shaft (6) are rotatably connected to the movable protective cover (1).

4. The crack sealing construction device according to claim 3, characterized in that: The rotating shaft (6) comprises two sliding sleeves (61) one end of which is rotatably connected to the movable shield (1) and a sliding rod (62). Both ends of the sliding rod (62) have polygonal cross-sections and are respectively slidably connected to the other ends of the two sliding sleeves (61). The scraper wheel (2) is coaxially fixedly connected to the sliding rod (62).

5. The crack sealing construction device according to claim 3, characterized in that: The two ends of the rotating shaft (6) have external threads with opposite rotation directions; the scraper wheel (2) comprises two center wheels (21), a plurality of support rods (22) and a side ring (23); the two center wheels (21) are respectively coaxially threadedly connected to the two ends of the rotating shaft (6); the two center wheels (21) have a plurality of support rods (22) uniformly distributed in the circumferential direction; one end of the plurality of support rods (22) is rotatably connected to the radial end of the side ring (23), and the other end of the support rod (22) is rotatably and slidably connected to the center wheel (21).

6. The crack sealing construction device according to claim 5, characterized in that: Limit nuts (63) threadedly connected to the rotating shaft (6) are provided on both sides of the two central wheels (21).

7. The crack sealing construction device according to claim 5, characterized in that: The central wheel (21) is radially provided with a plurality of slots (211) facing the axis, the slots (211) are adapted to and slidably connected with a clamping block (24), the clamping block (24) is rotatably connected with a fixing ball (25), and the other end of the support rod (22) is fixedly connected to the fixing ball (25).

8. The crack sealing construction device according to claim 5, characterized in that: A plurality of rotating seats (26) are circumferentially fixed at both axial ends of the side ring (23), and one end of the support rod (22) is rotatably connected to the rotating seat (26).

9. The crack sealing construction device according to any one of claims 1 to 4, characterized in that: A dust hood (7) fixedly connected to the inner side of the movable protective cover (1) is arranged at the rear side of the receiving box (5); the dust hood (7) is connected to a dust suction pipe (71) whose other end extends out of the movable protective cover (1); the other end of the dust suction pipe (71) is connected to a suction fan (72); the air outlet of the suction fan (72) is connected to a dust outlet pipe; the other end of the dust outlet pipe is connected to a dust collecting pool (73).

10. The crack sealing construction device according to claim 9, characterized in that: The dust suction pipe (71) is slidably connected to a filter plate (711), and the middle end of the dust suction pipe (71) is connected to a slag box (712), and the slag box (712) is located on a side of the filter plate (711) away from the suction fan (72).