Novel integrated gate valve
By controlling the on-off of the gate valve by hydraulic mechanism, the problems of manual operation and complex structure of the existing gate valve are solved, and the effect of saving manpower and simplifying disassembly and assembly is achieved, and the convenience of using the gate valve is improved.
Patent Information
- Application Number
- CN202420610119.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-03-27
AI Technical Summary
The existing gate valves control switches manually, which are time-consuming and labor-intensive, and the valve cover and handwheel structure are complex, making it difficult to disassemble and replace the internal valve core.
The hydraulic mechanism is used to control the piston rod to move up and down, drive the plunger to turn on and off, replace the handwheel operation, simplify the disassembly and assembly process, and replace the plunger by pulling out the plunger and removing the lock ring.
Save manpower, simplify operation, and improve the efficiency of gate valve use and disassembly and assembly convenience.
Smart Images

Figure CN222351482U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gate valve production, in particular to a novel integrated gate valve. Background Art
[0002] Gate valve is a common type of valve, and its core component is the gate. The gate moves perpendicular to the direction of the fluid, so the gate can only be fully opened and fully closed, and cannot be used for regulation and throttling. Gate valves are widely used in various industrial applications, including chemical, petroleum, natural gas, electricity, pharmaceuticals, food processing, etc., to control the flow of fluids (liquids, gases or steam), usually used to cut off and open and close the flow of fluids. The sealing performance of the gate valve is one of its key characteristics, and it is usually sealed by the contact between the valve seat and the gate.
[0003] Application No. 201620472023.7 discloses a new type of gate valve, including a valve cover and a valve body connected to each other, wherein the valve cover and the valve body are provided with a valve stem, and the valve cover is provided with a hand wheel at one end away from the valve body, wherein the hand wheel comprises a base body provided and rotatably connected to the valve stem, a hand-held body provided along the circumferential direction of the base body, and a connecting piece movably connected to the base body at one end and hinged to the hand-held body at the other end, wherein the connecting piece drives the hand-held body to move away from or close to the center of the base body. The existing gate valve is controlled by manual operation, which is time-consuming and laborious each time it is operated manually, and the valve cover and hand wheel have complex structures, making it difficult to disassemble and replace the internal valve core. Utility Model Content
[0004] The utility model discloses a novel integrated gate valve, which aims to solve the technical problems that the existing gate valve is manually controlled to open and close, each manual operation is time-consuming and laborious, and the valve cover and hand wheel have complex structures, making it difficult to disassemble and replace the internal valve core.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A novel integrated gate valve comprises a base and also comprises:
[0007] The gate valve mechanism comprises a cylinder fixed to the bottom of the base, the interior of the cylinder is a cylinder cavity, a compression sleeve is fixed to the bottom of the cylinder, a plunger is slidably connected to the inner wall of the cylinder cavity, a locking ring is fixed to the bottom of the plunger, a piston rod is fixed to the inner wall of the locking ring, a connecting column is provided at one end of the piston rod, and a chuck is provided at one end of the connecting column.
[0008] A hydraulic mechanism, wherein the piston rod is connected to the hydraulic mechanism.
[0009] In this solution, the piston rod is controlled to move up and down by the hydraulic mechanism, which drives the plunger to move up and down, thereby controlling the on and off of the gate valve mechanism. There is no need to rotate the hand wheel manually, which saves manpower. The plunger can be pulled out and the lock ring can be removed to replace the new plunger. The disassembly and assembly are simple and convenient for people to use.
[0010] In a preferred embodiment, the hydraulic mechanism includes a cylinder, a support is provided at the top of the cylinder, the top of the support is fixedly connected to the cylinder body, the inner wall of the cylinder is slidably connected to a piston block, the outer wall of the piston block is provided with a combined seal, the combined seal is in contact with the inner wall of the cylinder, the piston rod is fixed to the circumferential inner wall of the piston block, the circumferential inner wall of the piston block is provided with a second O-ring, a guide sleeve is provided at the top of the cylinder, the inner wall of the guide sleeve is respectively provided with a dust seal, a first sealing ring, a second sealing ring, a first wear-resistant belt and a second wear-resistant belt, the circumferential inner walls of the dust seal, the first sealing ring, the second sealing ring, the first wear-resistant belt and the second wear-resistant belt are all in contact with the piston rod, and the outer wall of the guide sleeve is provided with a first O-ring.
[0011] By adopting the above scheme, the sealing between the piston rod, the guide sleeve and the cylinder barrel is improved by providing the dustproof seal, the first sealing ring, the second sealing ring, the first wear-resistant belt, the second wear-resistant belt and the first O-ring. The second O-ring and the combined seal are provided to enhance the sealing between the piston rod, the piston block and the cylinder barrel, thereby improving the overall sealing of the hydraulic mechanism, improving the power effect, preventing the internal structure of the cylinder barrel from being unsealed, reducing the use effect, and being inconvenient for people to use.
[0012] As can be seen from the above, a new integrated gate valve includes a base and also includes:
[0013] The gate valve mechanism comprises a cylinder fixed to the bottom of the base, the interior of the cylinder is a cylinder cavity, a compression sleeve is fixed to the bottom of the cylinder, a plunger is slidably connected to the inner wall of the cylinder cavity, a locking ring is fixed to the bottom of the plunger, a piston rod is fixed to the inner wall of the locking ring, a connecting column is provided at one end of the piston rod, and a chuck is provided at one end of the connecting column.
[0014] The hydraulic mechanism, the piston rod is connected to the hydraulic mechanism. The utility model provides a novel integrated gate valve with the technical effects of saving manpower, simple disassembly and assembly, quick replacement of the plunger, and convenience for people to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The utility model is a schematic diagram of the overall structure of a new integrated gate valve.
[0016] Figure 2This is a schematic diagram of the cross-sectional structure of a cylinder of a new type of integrated gate valve proposed by the utility model.
[0017] Figure 3 The utility model is a schematic diagram of a cylinder cross-sectional structure of a novel integrated gate valve.
[0018] In the attached figure: 1, water inlet; 2, distributor; 3, pressure transmitter; 4, pressing sleeve; 5, pillar; 6, cylinder; 7, locking ring; 8, piston rod; 9, cylinder; 10, water outlet; 11, cylinder cavity; 12, plunger; 13, packing assembly; 14, chuck; 15, connecting column; 16, dustproof seal; 17, first sealing ring; 18, second sealing ring; 19, first O-ring; 20, first wear-resistant belt; 21, second wear-resistant belt; 22, second O-ring; 23, combined seal; 24, piston block. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0020] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0021] The utility model discloses a novel integrated gate valve which is mainly used in the scenario where the existing gate valve is manually controlled to open and close, each manual operation is time-consuming and laborious, and the valve cover and hand wheel have complex structures, making it difficult to disassemble and replace the internal valve core.
[0022] Reference Figure 1 and Figure 2 , a new integrated gate valve, including a base, and also including:
[0023] The gate valve mechanism includes a cylinder 6 fixed to the bottom of the base, the interior of the cylinder 6 is a cylinder cavity 11, a compression sleeve 4 is fixed to the bottom of the cylinder 6, a plunger 12 is slidably connected to the inner wall of the cylinder cavity 11, a locking ring 7 is fixed to the bottom of the plunger 12, a piston rod 8 is fixed to the inner wall of the locking ring 7, a connecting column 15 is provided at one end of the piston rod 8, and a chuck 14 is provided at one end of the connecting column 15.
[0024] Hydraulic mechanism, the piston rod 8 is connected with the hydraulic mechanism.
[0025] The piston rod 8 is controlled to move up and down by the hydraulic mechanism, which drives the plunger 12 to move up and down, thereby controlling the on and off of the gate valve mechanism. There is no need to rotate the hand wheel manually, which saves manpower. The plunger 12 can be pulled out and the lock ring 7 can be removed to replace the new plunger 12. The disassembly and assembly are simple and convenient for people to use.
[0026] Reference Figure 1 and Figure 2 In a preferred embodiment, a water outlet 10 is opened on the outer wall of one side of the cylinder 6, and the water outlet 10 is connected to the cylinder cavity 11. A distributor 2 is fixed to the outer wall of one side of the cylinder 6. Water inlets 1 are provided on the left and right sides of the distributor 2, and the water inlet 1 is connected to the cylinder cavity 11. A pressure transmitter 3 is provided at the bottom of the distributor 2. A first groove is opened on the inner wall of the cylinder 6 near the bottom, and a packing assembly 13 is provided in the first groove. The packing assembly 13 is sleeved on the circumferential outer wall of the plunger 12.
[0027] Reference Figure 1 and Figure 3 In a preferred embodiment, the hydraulic mechanism includes a cylinder 9, a support 5 is provided at the top of the cylinder 9, the top of the support 5 is fixedly connected to the cylinder body 6, a piston block 24 is slidably connected to the inner wall of the cylinder 9, a combined seal 23 is provided on the outer wall of the piston block 24, the combined seal 23 contacts the inner wall of the cylinder 9, the piston rod 8 is fixed to the circumferential inner wall of the piston block 24, a second O-ring 22 is provided on the circumferential inner wall of the piston block 24, a guide sleeve is provided at the top of the cylinder 9, a dust seal 16, a first sealing ring 17, a second sealing ring 18, a first wear-resistant belt 20 and a second wear-resistant belt 21 are respectively provided on the inner wall of the guide sleeve, the circumferential inner walls of the dust seal 16, the first sealing ring 17, the second sealing ring 18, the first wear-resistant belt 20 and the second wear-resistant belt 21 are all in contact with the piston rod 8, and the outer wall of the guide sleeve is provided with a first O-ring 19.
[0028] The dustproof seal 16, the first sealing ring 17, the second sealing ring 18, the first wear-resistant belt 20, the second wear-resistant belt 21 and the first O-ring 19 are provided to improve the sealing between the piston rod 8 and the guide sleeve and the cylinder 9. The second O-ring 22 and the combined seal 23 are provided to enhance the sealing between the piston rod 8 and the piston block 24 and the cylinder 9, thereby improving the overall sealing of the hydraulic mechanism, improving the power effect, and preventing the internal structure of the cylinder 9 from being not airtight, reducing the use effect, and being not conducive to people's use.
[0029] Working principle: When in use, the hydraulic mechanism controls the piston rod 8 to move downward, driving the plunger 12 to move downward, that is, connecting the water inlet 1 and the water outlet 10. When the gate valve needs to be closed, the hydraulic mechanism controls the piston rod 8 to move upward, driving the plunger 12 to move upward, that is, blocking the water inlet 1 and the water outlet 10. When the plunger 12 is damaged, the plunger 12 can be pulled outward, the locking ring 7 can be removed, and the plunger 12 can be replaced for use.
[0030] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.
Claims
1. A novel integrated gate valve, comprising a base, characterized in that: Also includes: A gate valve mechanism, the gate valve mechanism comprising a cylinder (6) fixed to the bottom of the base, the interior of the cylinder (6) being a cylinder cavity (11), a compression sleeve (4) being fixed to the bottom of the cylinder (6), a plunger (12) being slidably connected to the inner wall of the cylinder cavity (11), a locking ring (7) being fixed to the bottom of the plunger (12), a piston rod (8) being fixed to the inner wall of the locking ring (7), a connecting column (15) being provided at one end of the piston rod (8), and a chuck (14) being provided at one end of the connecting column (15); A hydraulic mechanism, wherein the piston rod (8) is connected to the hydraulic mechanism.
2. A novel integrated gate valve according to claim 1, characterized in that: A water outlet (10) is formed on one side outer wall of the cylinder (6), and the water outlet (10) is connected to the cylinder cavity (11). A distributor (2) is fixed to one side outer wall of the cylinder (6), and water inlets (1) are provided on both left and right sides of the distributor (2), and the water inlets (1) are connected to the cylinder cavity (11). A pressure transmitter (3) is provided at the bottom of the distributor (2).
3. A novel integrated gate valve according to claim 1, characterized in that: A first groove is formed on the inner wall of the cylinder (6) near the bottom, a packing assembly (13) is arranged in the first groove, and the packing assembly (13) is sleeved on the circumferential outer wall of the plunger (12).
4. A novel integrated gate valve according to claim 1, characterized in that: The hydraulic mechanism comprises a cylinder (9), a support (5) is provided on the top of the cylinder (9), and the top of the support (5) is fixedly connected to the cylinder body (6).
5. A novel integrated gate valve according to claim 4, characterized in that: The inner wall of the cylinder (9) is slidably connected to a piston block (24), the outer wall of the piston block (24) is provided with a combined sealing member (23), and the combined sealing member (23) is in contact with the inner wall of the cylinder (9).
6. A novel integrated gate valve according to claim 5, characterized in that: The piston rod (8) is fixed to the circumferential inner wall of the piston block (24), and the circumferential inner wall of the piston block (24) is provided with a second O-ring (22).
7. A novel integrated gate valve according to claim 6, characterized in that: A guide sleeve is provided at the top of the cylinder barrel (9), and a dust seal (16), a first sealing ring (17), a second sealing ring (18), a first wear-resistant belt (20), and a second wear-resistant belt (21) are provided on the inner wall of the guide sleeve, respectively; the circumferential inner walls of the dust seal (16), the first sealing ring (17), the second sealing ring (18), the first wear-resistant belt (20), and the second wear-resistant belt (21) are in contact with the piston rod (8), and a first O-ring (19) is provided on the outer wall of the guide sleeve.
Citation Information
Patent Citations
Gate valve
CN205639823U