High-brightness LED lamp for underwater operation
By introducing a circulating heat exchange design of liquid-cooled components and drive mechanisms into high-brightness underwater LED lamps, the problem of low liquid-cooled heat dissipation efficiency is solved, the cooling efficiency and lamp life are improved, and energy utilization is optimized.
Patent Information
- Application Number
- CN202421203573.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-30
AI Technical Summary
Due to the high-brightness underwater LED lamps, the liquid-cooled heat dissipation structure is difficult to effectively dissipate heat in a closed and static working environment, resulting in excessive temperature and reducing the life of the lamp.
A high-brightness LED lamp for underwater operation including liquid cooling components and driving mechanism is designed. The cooling liquid circulation and heat exchange are realized through the driving mechanism composed of a flow cover, an isolation cover, a transmission shaft and an impeller, and the cooling liquid circulation and heat exchange are optimized in the liquid cooling box. The path of coolant enhances heat dissipation effect.
It improves cooling efficiency, extends the service life of the lamp, and uses water flow to drive the impeller when divers move, improving energy utilization and reducing energy loss.
Smart Images

Figure CN222352281U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lighting equipment, in particular to a high-brightness LED lamp for underwater operations. Background Art
[0002] With the continuous increase of marine activities, especially in the fields of marine research, fisheries, and leisure and entertainment, the demand for LED lamps for underwater lighting has increased significantly. Divers generally need to equip themselves with underwater LED lighting fixtures on the bottom of the boat or on their bodies for night diving operations, seabed exploration and research, and deep-water expeditions. These lamps can effectively illuminate the underwater environment, help divers observe underwater conditions, and ensure deep diving safety.
[0003] Deficiencies of existing technology:
[0004] At present, most common underwater operation lamps use LED as light source, and their basic structure consists of waterproof sealed shell, control unit and lighting unit. Due to the need for heat dissipation, they are generally equipped with heat conduction structure for heat dissipation. In particular, high-brightness LED diving lamps have large heat dissipation needs. In order to ensure the heat dissipation effect, liquid cooling heat dissipation structure is mostly used. Although liquid cooling structure is used to solve the heat dissipation problem, high-brightness LED diving lamps have high power, and the coolant in the lamp body is generally closed and static due to the working environment. It is difficult to effectively transfer heat to the surrounding environment. If it continues to work for a long time, the temperature inside the lamp will still be too high, which will eventually reduce the life of the lamp or even burn it out directly. Therefore, in actual applications, the heat dissipation needs of high-brightness LED lamps for underwater operations are still difficult to meet. Utility Model Content
[0005] The purpose of the utility model is to provide a high-brightness LED lamp for underwater operations to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above object, the utility model provides the following technical solution: a high-brightness LED lamp for underwater operation, comprising a fixed bracket, a liquid cooling component is arranged at the lower end of the fixed bracket, a driving mechanism is arranged at the lower end of the liquid cooling component, a control unit is arranged inside the liquid cooling component, and an illumination unit is connected to one end of the liquid cooling component and the control unit;
[0007] The driving mechanism comprises:
[0008] A flow guide cover, wherein the flow guide cover is arranged below the liquid cooling assembly;
[0009] An isolation cover, the isolation cover is arranged below the liquid cooling assembly and on the inner side of the air guide cover;
[0010] A transmission shaft is horizontally arranged on the isolation cover, a first impeller is arranged at one end of the transmission shaft located outside the isolation cover, and a second impeller is arranged at one end of the transmission shaft located inside the isolation cover.
[0011] Preferably, the liquid cooling component comprises:
[0012] A liquid cooling box, wherein the liquid cooling box is arranged at the lower end of the fixed bracket, a plurality of partitions are arranged on the inner side of the liquid cooling box, the control unit is arranged in a mounting hole opened on the partition, and the open end of the liquid cooling box is connected to the lighting unit;
[0013] Through holes, the through holes are staggered up and down on the partition;
[0014] A liquid discharge port is provided on a side of the lower end of the liquid cooling box adjacent to the lighting unit, and a liquid return port is provided on a side of the lower end of the liquid cooling box away from the liquid discharge port.
[0015] Preferably, the interiors of the isolation cover and the liquid cooling box are both filled with coolant.
[0016] Preferably, a plurality of fins are provided on the outer side of the control part between the partitions.
[0017] Preferably, filter screens are provided at both ends of the air guide cover.
[0018] Preferably, the opening size of the liquid inlet end of the flow guide cover is larger than the opening size of the liquid discharge end.
[0019] Compared with the prior art, the beneficial effects of the utility model are:
[0020] The high-brightness LED lamp for underwater operation is provided with a driving mechanism, which includes a guide cover, an isolation cover, a transmission shaft, a first impeller and a second impeller, so that the coolant in the entire lamp is circulated and heat is exchanged with the isolation cover, so that the heat accumulation of the coolant inside the lamp is avoided to cause excessive temperature, and the cooling efficiency of the liquid cooling component is further improved, and the service life of the lamp is also improved. In addition, the flowing water is used to synchronously drive the second impeller during the movement of the diver, so that the energy utilization rate is improved and the energy loss is reduced.
[0021] This high-brightness LED lamp for underwater operations is provided with a liquid cooling component, which includes a liquid cooling box, a partition, a flow hole, a drain port and a return port. The circulation path of the coolant in the liquid cooling box is optimized, and the overall heat dissipation effect is more balanced, which is more in line with the heat dissipation requirements of current high-power LED lighting lamps. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is the overall front view of the utility model;
[0023] Figure 2 It is a schematic diagram of the internal structure of the utility model;
[0024] Figure 3 This is a schematic diagram of the coolant circulation path of the utility model.
[0025] In the figure: 1. fixed bracket; 2. liquid cooling assembly; 201. liquid cooling box; 202. partition; 203. flow hole; 204. drain port; 205. return port; 3. driving mechanism; 301. guide cover; 302. isolation cover; 303. transmission shaft; 304. first impeller; 305. second impeller; 4. control unit; 5. lighting unit; 6. fins; 7. filter. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0028] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "setting" should be understood in a broad sense, for example, it can be fixed connection, setting, or detachable connection, setting, or integrated connection, setting. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.
[0029] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "several" is two or more, unless otherwise clearly and specifically defined. Example
[0030] See also Figure 1-3 As shown, the utility model provides a technical solution for a high-brightness LED lamp for underwater operations: a high-brightness LED lamp for underwater operations, comprising a fixed bracket 1, a liquid cooling component 2 is installed at the lower end of the fixed bracket 1, a driving mechanism 3 is installed at the lower end of the liquid cooling component 2, a control unit 4 is installed on the inner side of the liquid cooling component 2, and an illumination unit 5 is connected to one end of the liquid cooling component 2 and the control unit 4; the driving mechanism 3 comprises a guide cover 301, an isolation cover 302 and a transmission shaft 303, the guide cover 301 is installed below the liquid cooling component 2, the isolation cover 302 is installed below the liquid cooling component 2 and located on the inner side of the guide cover 301, the isolation cover 302 is used to separate the coolant and the external water, the transmission shaft 303 is horizontally sealed and installed on the isolation cover 302, the end of the transmission shaft 303 located outside the isolation cover 302 is installed with a first impeller 304, and the end of the transmission shaft 303 located inside the isolation cover 302 is installed with a second impeller 305. When the diver is moving, the external water flow enters from the front end of the deflector 301, and then flows along the lower end surface of the isolation cover 302 at an accelerated speed. The water flow contacts the isolation cover 302 while flowing, and performs heat exchange and cooling on the coolant in the isolation cover 302. Then the water flow continues to flow backward to drive the first impeller 304 to rotate. The first impeller 304 drives the second impeller 305 inside the isolation cover 302 to rotate through the transmission shaft 303. Under the rotation of the second impeller 305, the coolant in the isolation cover 302 is driven to start flowing and circulate with the coolant in the liquid cooling component 2, and the high-temperature coolant in the liquid cooling component 2 is introduced into the isolation cover 302 for heat exchange. Through the driving mechanism 3, the coolant in the entire lamp is circulated and heat exchanged with the isolation cover 302, so as to avoid the heat accumulation of the coolant inside the lamp and cause the temperature to be too high, further improve the cooling efficiency of the liquid cooling component 2, and also improve the service life of the lamp. In addition, the flowing water flow is used to synchronously drive the second impeller 305 during the movement of the diver, so as to improve the utilization rate of energy and reduce energy loss.
[0031] The liquid cooling assembly 2 includes a liquid cooling box 201, a flow hole 203 and a drain port 204. The liquid cooling box 201 is installed at the lower end of the fixed bracket 1. The interior of the liquid cooling box 201 is filled with coolant. A plurality of partitions 202 are installed on the inner side of the liquid cooling box 201. The control unit 4 is installed in the mounting hole opened on the partition 202. The open end of the liquid cooling box 201 is connected to the lighting unit 5. The flow holes 203 are staggered up and down on the partition 202. The drain port 204 is opened on the side of the lower end of the liquid cooling box 201 adjacent to the lighting unit 5. A return port 205 is opened on the side of the lower end of the liquid cooling box 201 away from the drain port 204. When the liquid cooling assembly 2 is working, the coolant in the isolation cover 302 is discharged from the drain port 204 driven by the second impeller 305, enters the liquid cooling box 201, and then alternately passes through the flow holes 203 on the partition 202 up and down according to the preset path, and finally enters the isolation cover 302 through the return port 205 for heat exchange. During the flow of the coolant, the coolant dissipates heat to one end of the lighting unit 5 and the outside of the control unit 4. Through the liquid cooling assembly 2, the circulation path of the coolant in the liquid cooling box 201 is optimized, and the overall heat dissipation effect is more balanced, which better meets the heat dissipation requirements of current high-power LED lighting lamps.
[0032] The interior of the isolation cover 302 and the liquid cooling box 201 are both filled with cooling liquid. Completely filling the box with cooling liquid is conducive to better circulation of the cooling liquid inside the lamp.
[0033] A plurality of fins 6 are installed on the outside of the control part 4 between the partitions 202 . The fins 6 can better conduct the heat inside the control part 4 and improve the heat exchange efficiency.
[0034] Filter screens 7 are installed at both ends of the flow guide cover 301 , and the filter screens 7 can prevent impurities in the water from entering the flow guide cover 301 and damaging the first impeller 304 .
[0035] The opening size of the liquid inlet end of the guide cover 301 is larger than the opening size of the liquid discharge end. The size of the liquid inlet end is larger than the liquid discharge end, which can ensure that the water flow has an acceleration effect when being discharged, and further improve the circulation effect of the coolant.
[0036] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A high-brightness LED lamp for underwater operation, comprising a fixing bracket (1), characterized in that: A liquid cooling component (2) is disposed at the lower end of the fixed bracket (1), a driving mechanism (3) is disposed at the lower end of the liquid cooling component (2), a control unit (4) is disposed on the inner side of the liquid cooling component (2), and an illumination unit (5) is connected to one end of the liquid cooling component (2) and the control unit (4); The driving mechanism (3) comprises: A flow guide cover (301), wherein the flow guide cover (301) is arranged below the liquid cooling component (2); An isolation cover (302), the isolation cover (302) being arranged below the liquid cooling assembly (2) and located on the inner side of the flow guide cover (301); A transmission shaft (303) is horizontally penetrated on the isolation cover (302), a first impeller (304) is provided at one end of the transmission shaft (303) located outside the isolation cover (302), and a second impeller (305) is provided at one end of the transmission shaft (303) located inside the isolation cover (302).
2. The high-brightness LED lamp for underwater operation according to claim 1, characterized in that: The liquid cooling component (2) comprises: A liquid cooling box (201), the liquid cooling box (201) being arranged at the lower end of the fixed bracket (1), a plurality of partitions (202) being arranged on the inner side of the liquid cooling box (201), the control unit (4) being arranged in a mounting hole opened on the partition (202), and the open end of the liquid cooling box (201) being connected to the lighting unit (5); Through-flow holes (203), the through-flow holes (203) being arranged on the partition plate (202) in an alternating manner up and down; A liquid discharge port (204) is provided on a side of the lower end of the liquid cooling box (201) adjacent to the lighting unit (5); a liquid return port (205) is provided on a side of the lower end of the liquid cooling box (201) away from the liquid discharge port (204).
3. The high-brightness LED lamp for underwater operation according to claim 2, characterized in that: The interiors of the isolation cover (302) and the liquid cooling box (201) are both filled with cooling liquid.
4. The high-brightness LED lamp for underwater operation according to claim 2, characterized in that: A plurality of fins (6) are arranged on the outside of the control portion (4) and between the partitions (202).
5. The high-brightness LED lamp for underwater operation according to claim 1, characterized in that: Filter screens (7) are provided at both ends of the flow guide cover (301).
6. The high-brightness LED lamp for underwater operation according to claim 1, characterized in that: The opening size of the liquid inlet end of the flow guide cover (301) is larger than the opening size of the liquid discharge end.