Ash removal device for gas chamber of biomass boiler

By using atomizing spray head and fan combined with filter plate design in the biomass boiler air chamber, the problem of hard bristle brushes is solved, the dust cleaning efficiency and combustion efficiency are improved, and solid-liquid separation is achieved, which is convenient for deal with.

CN222352351UActive Publication Date: 2025-01-14CHANGSHA TIANDA BOILER MFG CO LTD
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Patent Information

Application Number
CN202421145652.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-14
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

When cleaning the ash cleaning device of the existing biomass boiler air chamber with a hard bristle brush, there is still dust that is difficult to clean into the corners of the inner wall of the pipe, affecting the combustion efficiency.

Method used

A biomass boiler air chamber cleaning device consisting of a cleaning component and a storage component is designed. The cleaning component consists of a liquid storage tank, a hydraulic pump, an atomization spray head, a filter plate and a fan. The liquid is atomized and combined with the atomization spray head. The air is mixed, the fan blows dust, the filter plate captures particulate matter, the cutting pipe and the accumulation bucket are used for dust collection, and the storage barrel and the filter are separated by solid-liquid.

Benefits of technology

It improves dust cleaning efficiency, prevents dust from accumulating in corners, enhances combustion efficiency, and facilitates waste liquid treatment through solid-liquid separation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222352351U_ABST
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Abstract

The utility model discloses a biomass boiler gas chamber ash removal device, which belongs to the technical field of biomass boilers and comprises a gas chamber pipeline body, a cleaning component is arranged in the gas chamber pipeline body, and a storage component is arranged below the gas chamber pipeline body. The liquid storage tank is arranged at the top of the air chamber pipeline body, the hydraulic pump is arranged at the inner top of the air chamber pipeline body, the water outlet pipe is connected to the output end of the bottom of the air chamber pipeline body in a bolted mode, the atomization nozzle is arranged below the water outlet pipe, and the input end of the hydraulic pump communicates with the interior of the liquid storage tank. The interior of the water outlet pipe communicates with the output end of the hydraulic pump, through the arrangement of the cleaning assembly, dust falling can be conducted in the process, the situation that the dust is accumulated to corners and is not prone to cleaning is prevented, the dust cleaning efficiency is improved, through the arrangement of the storage assembly, the dust and cleaning liquid can be stored in the process, and the cleaning efficiency is improved. The waste liquid dust cleaning efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of biomass boilers, in particular to an air chamber ash cleaning device for a biomass boiler. Background Art

[0002] Biomass boiler is a type of boiler. A boiler that uses biomass energy as fuel is called a biomass boiler. It is divided into biomass steam boiler, biomass hot water boiler, biomass hot air furnace, biomass thermal oil furnace, vertical biomass boiler, horizontal biomass boiler, etc.

[0003] During the operation of existing biomass boilers, biomass combustion will produce a large amount of ash, some of which will adhere to the inner wall of the biomass boiler air chamber. If the ash is not cleaned regularly, it will easily affect the combustion efficiency of the biomass boiler.

[0004] The existing patent (publication number: CN214406110U) discloses a biomass boiler air chamber cleaning device, comprising a biomass boiler body, the inner wall of the biomass boiler body is provided with a rotating groove, the inner wall of the rotating groove is rotatably connected to a bevel gear ring, the inner ring surface of the bevel gear ring is fixedly connected to a support rod, the top of the support rod is rotatably connected to a cleaning rod through a bearing, the outer surface of the cleaning rod is provided with a plurality of hard cleaning hairs, the outer surface of the biomass boiler body is provided with a rotating hole, the inner wall of the rotating hole is rotatably connected to a rotating rod, the biomass boiler air chamber cleaning device is convenient for driving the cleaning rod to move by arranging a rocker arm, a rotating hand wheel, a rotating rod, an active bevel gear, a bevel gear ring and a support rod, and is convenient for driving the cleaning rod to rotate by arranging an inner gear ring and a rotating gear, so that the hard cleaning hairs can clean the inner wall of the biomass boiler body, thereby making the entire device convenient for cleaning the inner wall of the biomass boiler air chamber.

[0005] In view of the above problems, the existing patent provides a solution. In the existing boiler air chamber, the inner wall of the air chamber pipe is cleaned by a hard-bristle brush. However, no matter how the dust is cleaned, some dust will still adhere to the corners of the inner wall of the pipe that cannot be cleaned.

[0006] Therefore, a biomass boiler air chamber cleaning device is proposed. Utility Model Content

[0007] The utility model aims to provide a biomass boiler air chamber cleaning device, which can solve the problem that the inner wall of the air chamber pipe is cleaned by a hard bristle brush in the existing boiler air chamber, but no matter how the dust is cleaned, some dust will still adhere to the corners of the inner wall of the pipe that cannot be cleaned.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a biomass boiler air chamber ash cleaning device, comprising an air chamber pipeline body, a cleaning component is arranged inside the air chamber pipeline body, and a storage component is arranged below the air chamber pipeline body;

[0009] The cleaning assembly includes a liquid storage tank, a hydraulic pump, a water outlet pipe and an atomizing nozzle. The liquid storage tank is arranged at the top of the air chamber pipeline body, the hydraulic pump is arranged at the inner top of the air chamber pipeline body, the water outlet pipe is bolted to the bottom output end of the air chamber pipeline body, the atomizing nozzle is arranged below the water outlet pipe, the input end of the hydraulic pump is connected to the interior of the liquid storage tank, and the interior of the water outlet pipe is connected to the output end of the hydraulic pump.

[0010] Preferably, the storage assembly includes a feed pipe, a gathering bucket and a storage barrel, the feed pipe is arranged below the air chamber pipe body, the gathering bucket is arranged below the feed pipe, and the storage barrel is threadedly connected to the bottom of the gathering bucket.

[0011] Preferably, a fan is provided inside the air chamber pipe body, and the fan is located on one side of the water outlet pipe.

[0012] Preferably, a filter plate is provided inside the air chamber pipe body, the filter plate is located on the other side of the water outlet pipe, and the filter plate is located on the upper side of the feed pipe.

[0013] Preferably, a blocking plate is provided on one side of the filter plate, and the height of the blocking plate is only half of the height of the filter plate.

[0014] Preferably, a filter is provided inside the storage bucket, and the filter divides the interior of the storage bucket into two spaces of equal size.

[0015] Preferably, a reinforcement plate is provided between the air chamber pipe body and the discharge pipe, and the material of the reinforcement plate is 310 stainless steel.

[0016] Preferably, grip handles for disassembling and installing the storage bucket are provided on both sides of the storage bucket.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The present application is provided with a cleaning component, which can reduce dust during the process, prevent dust from accumulating in corners and being difficult to clean, and improve the efficiency of dust cleaning.

[0019] 2. The present application is provided with a storage component, which can store dust and cleaning liquid in this process, thereby improving the efficiency of waste liquid and dust cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 This is the overall structural view of the utility model;

[0022] Figure 2 It is a left-side stereoscopic cross-sectional view of the utility model;

[0023] Figure 3 It is a front view of the utility model;

[0024] Figure 4 This is a structural view of the cleaning component of the utility model;

[0025] Figure 5 It is a left view of the utility model.

[0026] Description of reference numerals:

[0027] 1. Air chamber pipe body; 2. Cleaning component; 3. Storage component; 4. Fan; 5. Filter plate; 6. Blocking plate; 7. Filter screen; 8. Reinforcement plate; 9. Holding handle; 201. Liquid storage tank; 202. Hydraulic pump; 203. Water outlet pipe; 204. Atomizing nozzle; 301. Feeding pipe; 302. Collection bucket; 303. Storage bucket. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figures 1 to 5 , the utility model provides a technical solution:

[0030] A biomass boiler air chamber ash cleaning device comprises an air chamber pipeline body 1, a cleaning component 2 is arranged inside the air chamber pipeline body 1, and a storage component 3 is arranged below the air chamber pipeline body 1;

[0031] The cleaning component 2 includes a liquid storage tank 201, a hydraulic pump 202, a water outlet pipe 203 and an atomizing nozzle 204. The liquid storage tank 201 is arranged at the top of the air chamber pipe body 1, the hydraulic pump 202 is arranged at the inner top of the air chamber pipe body 1, the water outlet pipe 203 is bolted to the bottom output end of the air chamber pipe body 1, the atomizing nozzle 204 is arranged below the water outlet pipe 203, the input end of the hydraulic pump 202 is connected to the interior of the liquid storage tank 201, and the interior of the water outlet pipe 203 is connected to the output end of the hydraulic pump 202.

[0032] Specifically, Figure 2 As shown, the storage assembly 3 includes a feed pipe 301, a gathering bucket 302 and a storage barrel 303. The feed pipe 301 is arranged below the air chamber pipe body 1, the gathering bucket 302 is arranged below the feed pipe 301, and the storage barrel 303 is threadedly connected to the bottom of the gathering bucket 302.

[0033] Specifically, Figure 2 As shown, a fan 4 is disposed inside the air chamber pipe body 1 , and the fan 4 is located on one side of the water outlet pipe 203 .

[0034] Specifically, Figure 2 As shown, a filter plate 5 is disposed inside the air chamber pipe body 1 , and the filter plate 5 is located on the other side of the water outlet pipe 203 , and the filter plate 5 is located on the upper side of the feed pipe 301 .

[0035] Specifically, Figure 2 As shown, a blocking plate 6 is arranged on one side of the filter plate 5 , and the height of the blocking plate 6 is only half of the height of the filter plate 5 .

[0036] Specifically, Figure 2 As shown, a filter screen 7 is disposed inside the storage bucket 303, and the filter screen 7 divides the interior of the storage bucket 303 into two spaces of equal size.

[0037] First, the liquid in the liquid storage tank 201 is extracted and pressurized by the hydraulic pump 202, and then the liquid is pushed into the water outlet pipe 203. At the end of the water outlet pipe 203, the liquid is atomized into fine droplets by the atomizing nozzle 204. These atomized droplets are mixed with air in the air chamber pipe body 1 to form a gas-liquid mixture. Inside the air chamber pipe body 1, the fan 4 runs to generate airflow. This airflow helps the atomized droplets to mix better with the air and push the mixture to flow downward. At the same time, the airflow generated by the fan 4 also helps to blow up the dust or other particles in the air chamber pipe body 1. When these dust or particles are blown up, they will pass through the filter plate 5. The function of the filter plate 5 is to capture and filter out these particles, so that clean air can pass through and the dust is trapped. In order to improve the filtering effect, a baffle plate 6 is also provided on one side of the filter plate 5. The height of the baffle plate 6 is the height of the filter plate 5, which can increase the contact area between the particles and the filter plate 5 and improve the filtering efficiency. As time goes by, a certain amount of dust will accumulate on the filter plate 5. In order to clean the dust, the feed pipe 301 is arranged below the filter plate 5. When it is necessary to clean the dust, the feed pipe 301 is opened. The dust falls into the collection bucket 302 through the feed pipe 301 under the action of gravity. The collection bucket 302 is located below the feed pipe 301 and is used to collect the dust falling from the filter plate 5. Finally, the dust in the collection bucket 302 is collected by a threaded storage barrel 303. A filter screen 7 is arranged inside the storage barrel 303. The filter screen 7 divides the interior of the storage barrel 303 into two spaces of the same size. When dust and water fall into the storage barrel 303, the dust particles will be blocked by the filter screen 7 in the upper layer, and the waste liquid will be deposited in the lower layer. This design is convenient for users to perform solid-liquid separation.

[0038] Specifically, Figure 3 As shown, a reinforcing plate 8 is provided between the air chamber pipe body 1 and the feed pipe 301 , and the reinforcing plate 8 is made of 310 stainless steel.

[0039] Specifically, Figure 3 As shown, gripping handles 9 for disassembling and installing the storage bucket 303 are provided on both sides of the storage bucket 303 .

[0040] The reinforcing plate 8 is arranged between the air chamber pipe body 1 and the feed pipe 301. Its main function is to enhance the stability and durability of the structure. Since the air chamber pipe body 1 and the feed pipe 301 are key components in the system, they need to withstand the vibration and pressure generated by the fan 4, hydraulic pump 202 and other equipment. By using 310 stainless steel as the material of the reinforcing plate 8, it can be ensured that it has high corrosion resistance and high temperature oxidation resistance, so that it can maintain stable performance in various working environments. In addition, the reinforcing plate 8 can also effectively prevent the air chamber pipe body 1 and the feed pipe 301 from vibrating or pressuring. The main function of the holding handle 9 is to facilitate the user to disassemble and install the storage bucket 303. When cleaning or replacing the storage bucket 303, the user can easily lift and put down the storage bucket 303 by holding the handle 9, which reduces the complexity and labor intensity of the operation. In addition, the design of the holding handle 9 can also ensure that the user can stably control the position and direction of the storage bucket 303 during operation to avoid accidental collision or falling. By adding the holding handle 9, the humanized design of the system is improved, making the user's operation more convenient and safe.

[0041] By adopting the above technical solution, the problem that the inner wall of the air chamber pipe in the existing boiler air chamber is cleaned by a hard-bristle brush, but no matter how the dust is cleaned, some dust will still adhere to the corners of the inner wall of the pipe that cannot be cleaned is solved.

[0042] Working principle: When the present application is in use, first, the liquid in the liquid storage tank 201 is extracted and pressurized by the hydraulic pump 202, and then the liquid is pushed into the water outlet pipe 203. At the end of the water outlet pipe 203, the liquid is atomized into fine droplets by the atomizing nozzle 204. These atomized droplets are mixed with air in the air chamber pipe body 1 to form a gas-liquid mixture, and enter the discharge pipe 301 inside the air chamber pipe body 1. The fan 4 generates airflow when it runs. This airflow helps the dust to be blown to the bottom of the atomizer and pushes the mixture to flow downward. At the same time, the airflow generated by the fan 4 also helps to blow up the dust or other particles in the air chamber pipe body 1. When these dust or particles are blown up, they will pass through the filter plate 5. The function of the filter plate 5 is to capture and filter out these particles, so that clean air can pass through and the dust is trapped. In order to improve the filtering effect, a blocking plate 6 is also provided on one side of the filter plate 5. The blocking plate 6 is half the height of the filter plate 5, so that the contact area between the particles and the filter plate 5 can be increased, and the filtering efficiency can be improved. As time goes by, a certain amount of dust will accumulate on the filter plate 5. In order to clean the dust, the feed pipe 301 is arranged below the filter plate 5. When the dust needs to be cleaned, the feed pipe 301 is opened, and the dust and waste liquid fall into the collection bucket 302 through the feed pipe 301 under the action of gravity. The collection bucket 302 is located below the feed pipe 301 and is used to collect the dust falling from the filter plate 5. Finally, the dust in the collection bucket 302 is collected by a threaded storage barrel 303. A filter screen 7 is arranged inside the storage barrel 303. The filter screen 7 divides the interior of the storage barrel 303 into two spaces of the same size. When dust and water fall into the storage barrel 303, the dust particles will be blocked by the filter screen 7 in the upper layer, and the waste liquid will be deposited in the lower layer. This design facilitates users to perform solid-liquid separation.

[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A biomass boiler air chamber ash cleaning device, comprising an air chamber pipeline body (1), characterized in that: A cleaning component (2) is arranged inside the air chamber pipe body (1), and a storage component (3) is arranged below the air chamber pipe body (1); The cleaning assembly (2) comprises a liquid storage tank (201), a hydraulic pump (202), a water outlet pipe (203) and an atomizing nozzle (204); the liquid storage tank (201) is arranged at the top of the air chamber pipeline body (1); the hydraulic pump (202) is arranged at the inner top of the air chamber pipeline body (1); the water outlet pipe (203) is bolted to the bottom output end of the air chamber pipeline body (1); the atomizing nozzle (204) is arranged below the water outlet pipe (203); the input end of the hydraulic pump (202) is in communication with the interior of the liquid storage tank (201); and the interior of the water outlet pipe (203) is in communication with the output end of the hydraulic pump (202).

2. A biomass boiler air chamber cleaning device according to claim 1, characterized in that: The storage assembly (3) comprises a feed pipe (301), a gathering bucket (302) and a storage barrel (303); the feed pipe (301) is arranged below the air chamber pipeline body (1); the gathering bucket (302) is arranged below the feed pipe (301); and the storage barrel (303) is threadedly connected to the bottom of the gathering bucket (302).

3. The biomass boiler air chamber cleaning device according to claim 1 is characterized in that: A fan (4) is arranged inside the air chamber pipe body (1), and the fan (4) is located on one side of the water outlet pipe (203).

4. The biomass boiler air chamber cleaning device according to claim 2 is characterized in that: A filter plate (5) is provided inside the air chamber pipe body (1); the filter plate (5) is located on the other side of the water outlet pipe (203); and the filter plate (5) is located on the upper side of the feed pipe (301).

5. The biomass boiler air chamber cleaning device according to claim 4 is characterized in that: A blocking plate (6) is provided on one side of the filter plate (5), and the height of the blocking plate (6) is only half the height of the filter plate (5).

6. The biomass boiler air chamber cleaning device according to claim 2, characterized in that: A filter screen (7) is arranged inside the storage barrel (303), and the filter screen (7) divides the interior of the storage barrel (303) into two spaces of equal size.

7. The biomass boiler air chamber cleaning device according to claim 2 is characterized by: A reinforcement plate (8) is provided between the air chamber pipeline body (1) and the feed pipe (301), and the reinforcement plate (8) is made of 310 stainless steel.

8. The biomass boiler air chamber cleaning device according to claim 2, characterized in that: Both sides of the storage bucket (303) are provided with gripping handles (9) for disassembling and installing the storage bucket (303).

Citation Information

Patent Citations

  • Ash removal device for gas chamber of biomass boiler

    CN214406110U