Silicon sludge smelting device
By introducing solenoid valves, stirring rods and exhaust fans into the silicon sludge smelting device, the problems of inconvenience in feeding and discharge and difficulty in gas purification are solved, convenient silicon sludge smelting and gas purification are achieved, and the workers are reduced and environmental impact.
Patent Information
- Application Number
- CN202421254298.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-01-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing silicon sludge smelting devices are not convenient for feeding and steering and discharge during use, and it is difficult to absorb and purify the smelted gas, resulting in the impact of the smelted gas on the operators and the environment.
A silicon sludge smelting device including a base, thermal insulation sleeve, thermal conduction cylinder, solenoid valve, transit chamber, stirring rod, motor, scraper, gear, electric telescopic rod, exhaust fan and activated carbon purification plate is designed, and the solenoid valve is passed , mixing rod and exhaust fan structures achieve convenient feed, discharge and gas purification.
The device facilitates feeding and discharge, improves the smelting effect of silicon sludge, and reduces the impact on the operator and the environment by suctioning the purification gas.
Smart Images

Figure CN222352866U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of silicon mud smelting, in particular to a silicon mud smelting device. Background Art
[0002] Various silicon muds are produced during the processing of the photovoltaic industry. The most important silicon muds are generally crystal pulling silicon mud and slicing silicon mud. In order to avoid the waste of silicon mud and reuse it, it is usually placed in a melting device for melting.
[0003] For example, a Chinese utility model patent with authorization announcement number CN218884640U discloses a silicon mud smelting device, including a smelting furnace, wherein a silicon mud smelting barrel is installed in the smelting furnace, a heater is installed in the smelting furnace and at the lower side of the silicon mud smelting barrel, a bottom plate corresponding to the heater is installed at the bottom of the silicon mud smelting barrel, a feed funnel, an air inlet pipe and an air outlet pipe are installed on the upper side of the smelting furnace, a discharge port corresponding to the bottom plate is opened on one side of the smelting furnace, and the bottom of the feed funnel, one end of the air inlet pipe and one end of the air outlet pipe are all located in the silicon mud smelting barrel, and a rotating shaft is provided in the silicon mud smelting barrel for rotation. In the utility model, the gas inside the silicon mud smelting barrel can be discharged, so that the silicon mud in the silicon mud smelting barrel is isolated from the gas, thereby preventing the silicon mud from reacting with the gas, improving the yield of the silicon mud, and at the same time, no open flame is generated, preventing the danger caused by the open flame; and stirring by blowing the stirring blade with inert gas can accelerate the smelting speed of the silicon mud.
[0004] However, the existing silicon mud smelting device is generally not convenient for feeding and discharging during use, and it is difficult to absorb and purify the gas emitted by the smelting. The gas emitted by the smelting can easily affect the operators and the environment. Therefore, we propose a silicon mud smelting device to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a silicon mud smelting device to solve the problem that the existing silicon mud smelting device proposed in the above background technology is generally inconvenient to feed and turn out during use, and it is difficult to suck and purify the gas emitted by the smelting, and the gas emitted by the smelting is easy to affect the operators and the environment.
[0006] To achieve the above purpose, the utility model provides the following technical solutions: a silicon mud smelting device, comprising: a base, a heat-insulating sleeve rotatably connected to the inner side of the upper end of the base, and a heat-conducting cylinder fixedly connected inside the heat-insulating sleeve;
[0007] Also includes:
[0008] A feeding structure and a stirring and scraping structure are respectively arranged on the upper rear of the thermal insulation sleeve and the inner side of the heat-conducting cylinder. The feeding structure includes a solenoid valve, a transfer bin and a bin cover, and the stirring and scraping structure includes a stirring rod, a motor and a scraper.
[0009] A steering adjustment discharging structure is arranged on the right side of the thermal insulation sleeve, and the steering adjustment discharging structure comprises a gear, a rack, an electric telescopic rod and a fixing plate;
[0010] Suction purification structures are arranged on the upper sides of both left and right ends of the thermal insulation sleeve, and the suction purification structure includes a connecting sleeve, an exhaust fan, a hollow plate and an activated carbon purification plate.
[0011] Preferably, a heater is fixedly installed on the inner side of the lower end of the thermal insulation sleeve and is attached to the heat conductive tube, and the solenoid valve is fixedly installed on the inner side of the rear upper end of the thermal insulation sleeve, and a transfer bin fixed to the thermal insulation sleeve is arranged on the upper outside of the solenoid valve, and a bin cover is attached to the outer side of the upper end of the transfer bin to damp the rotation therewith.
[0012] Preferably, the stirring rod is engaged and passes through the inner middle part of the upper end of the thermal insulation sleeve, and the stirring rod is connected to a motor via a coupling, and the motor is fixedly connected to the thermal insulation sleeve via a clamp and screws, and the outer side of the stirring rod is fixedly connected to a scraper that is fitted with the thermal insulation sleeve and the heat-conducting tube.
[0013] Preferably, the gear is fixedly connected to the right side of the thermal insulation sleeve, and the front side of the gear is meshedly connected with a rack on which the electric telescopic rod is fixedly installed at the lower side;
[0014] Among them, a fixing plate fixedly connected to the base is fixedly installed on the outer side of the electric telescopic rod, and the fixing plate is fittedly connected to the rack, and a controller is inlaid and installed on the inner side of the right rear end of the base.
[0015] Preferably, the connecting sleeve is symmetrically fixed on the thermal insulation sleeve, and an exhaust fan is installed on the inner side of the connecting sleeve, and a hollow plate fixed to the connecting sleeve with screws is arranged behind the exhaust fan, and an activated carbon purification plate nested and fitted with the connecting sleeve is arranged in front of the exhaust fan.
[0016] Compared with the prior art, the utility model has the following beneficial effects: the silicon mud smelting device is convenient for feeding and discharging, convenient for stirring and scraping the smelted silicon mud, so that the smelting effect is good, convenient for sucking and purifying the gas emitted by the smelting, and reducing the impact on the operators and the environment;
[0017] 1. A base, a thermal insulation sleeve, a solenoid valve and a transfer bin are provided. Since the thermal insulation sleeve is rotatably connected inside the base, the thermal insulation sleeve and the transfer bin fixedly connected to the upper side behind it are connected via the solenoid valve, a bin cover is connected to the transfer bin in a damping rotation manner, and a gear is fixedly connected to the right side of the thermal insulation sleeve, a rack limited by a fixed plate is meshed in front of the gear, and an electric telescopic rod is fixedly installed on the inner side of the rack and the fixed plate, so it is convenient to feed, turn and discharge the device;
[0018] 2. A heat preservation and insulation sleeve, a heat conducting cylinder, a stirring rod and a motor are provided. Since a stirring rod which is engaged with the heat preservation and insulation sleeve is provided on the inner side of the heat conducting cylinder, a motor is connected to the stirring rod via a coupling, and the motor is fixedly connected to the heat preservation and insulation sleeve via a clamp and screws, and a scraper which is fitted with the heat preservation and insulation sleeve and the heat conducting cylinder is fixedly connected to the outside of the stirring rod, it is convenient to stir and scrape the molten silicon mud, so that the smelting effect is good;
[0019] 3. A thermal insulation sleeve, a connecting sleeve, an exhaust fan and a hollow plate are provided. The connecting sleeve with the exhaust fan installed inside is symmetrically fixed on the upper side of the thermal insulation sleeve, the hollow plate is fixedly connected with screws at the rear of the connecting sleeve, and an activated carbon purification plate located in front of the exhaust fan is nested and fitted on the inner side of the front end of the connecting sleeve. Therefore, it is convenient to extract and purify the gas emitted by the smelting and reduce the impact on the operators and the environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0021] Figure 2 It is a schematic diagram of the left side cross-sectional structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the top view structure of the utility model;
[0023] Figure 4 It is a schematic diagram of the left side structure of the utility model.
[0024] In the figure: 1. Base; 2. Thermal insulation sleeve; 3. Heater; 4. Heat-conducting tube; 5. Solenoid valve; 6. Transfer bin; 7. Bin cover; 8. Stirring rod; 9. Motor; 10. Scraper; 11. Gear; 12. Rack; 13. Electric telescopic rod; 14. Fixed plate; 15. Controller; 16. Connecting sleeve; 17. Exhaust fan; 18. Hollow plate; 19. Activated carbon purification plate. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-4The utility model provides a technical solution: a silicon mud smelting device, including a base 1, a heat insulation sleeve 2, a heater 3, a heat conducting cylinder 4, a solenoid valve 5, a transfer bin 6, a bin cover 7, a stirring rod 8, a motor 9, a scraper 10, a gear 11, a rack 12, an electric telescopic rod 13, a fixing plate 14, a controller 15, a connecting sleeve 16, an exhaust fan 17, a hollow plate 18 and an activated carbon purification plate 19. When the silicon mud smelting device is used, Figure 1 , Figure 2 and Figure 4 First, the device can be placed at the place where the silicon mud is to be smelted, and then the screws can be inserted into the outer end of the base 1 to install and fix the device. Then, the controller 15 embedded and installed on the inner side of the right rear end of the base 1 can be used to control the electromagnetic valve 5 fixedly installed on the inner side of the upper end of the thermal insulation sleeve 2 to operate, so that the thermal insulation sleeve 2 is connected to the transfer bin 6 fixedly connected thereto through the electromagnetic valve 5. Then, the bin cover 7 connected to the outer side of the upper end of the transfer bin 6 by damping can be rotated to put the silicon mud and auxiliary materials to be smelted into the transfer bin 6, and then, under the action of gravity, they fall into the heat-conducting cylinder 4 fixedly connected to the thermal insulation sleeve 2. After the smelting material is put in, the electromagnetic valve 5 can be controlled by the controller 15 again to disconnect the connection between the thermal insulation sleeve 2 and the transfer bin 6. Then, the heater 3 installed on the inner side of the lower end of the thermal insulation sleeve 2 can be controlled by the controller 15 to operate, so that the heater 3 heats the heat-conducting cylinder 4 fitted thereon to melt the smelting material in the heat-conducting cylinder 4.
[0027] like Figure 1 , Figure 2 and Figure 4 During the smelting process of the smelting material, the controller 15 can be used to control the motor 9 fixedly installed on the thermal insulation sleeve 2 by the clamp and screws to operate, so that the motor 9 drives the stirring rod 8 connected to the bottom thereof by the coupling to rotate under the clamping limit of the thermal insulation sleeve 2. Since the stirring rod 8 is located on the inner side of the heat-conducting cylinder 4, and the outer side of the stirring rod 8 is fixedly connected with a scraper 10 that is arranged in contact with the thermal insulation sleeve 2 and the heat-conducting cylinder 4, the operation of the motor 9 facilitates the stirring rod 8 to rotate and stir the smelting material, so that the stirring rod 8 drives the scraper 10 to rotate and scrapes the smelting material in the thermal insulation sleeve 2 and the heat-conducting cylinder 4, and can feed the material into the transfer bin 6 connected to the bin cover 7, and then control the solenoid valve 5 to operate to feed the material into the heat-conducting cylinder 4, and facilitate the shielding of the bin cover 7 to reduce the contact between the smelting material and the air, so as to facilitate the smelting effect.
[0028] like Figure 1 , Figure 3 and Figure 4After the smelting is completed, the bin cover 7 can be rotated to disconnect the closed connection between it and the transfer bin 6, and then the solenoid valve 5 and the electric telescopic rod 13 fixedly installed in the fixed plate 14 can be controlled by the controller 15 to operate, so that the transfer bin 6 is connected with the thermal insulation sleeve 2, so that the electric telescopic rod 13 drives the rack 12 fixed thereon to rise and fall under the fitting limit of the fixed plate 14. Since the rear side of the upper end of the rack 12 is meshed and connected with the gear 11 fixed to the thermal insulation sleeve 2, the thermal insulation sleeve 2 is rotatably connected to the inner side of the upper end of the base 1. Therefore, through the operation of the electric telescopic rod 13, it is convenient to make the rack 12 drive the gear 11 to rotate under the fitting limit of the fixed plate 14, so that the gear 11 drives the thermal insulation sleeve 2 to rotate backward under the limit of the base 1, so as to achieve the purpose of turning and discharging the smelting material in the device;
[0029] like Figure 1 , Figure 2 and Figure 4 , and in the process of discharging the smelting material, the exhaust fan 17 fixedly installed in the connecting sleeve 16 can be controlled by the controller 15 to operate. Since the connecting sleeve 16 is symmetrically fixed to the upper sides of the left and right ends of the thermal insulation sleeve 2, the rear side of the exhaust fan 17 is provided with a hollow plate 18 fixed with screws to the connecting sleeve 16, and the front side of the exhaust fan 17 is provided with an activated carbon purification plate 19 nested and fitted with the connecting sleeve 16. Therefore, through the operation of the exhaust fan 17, the gas emitted by the smelting is conveniently sucked into the connecting sleeve 16, so that it is purified by the activated carbon purification plate 19 and then discharged, thereby facilitating the reduction of the impact on the operators and the environment. The above-mentioned electrical components are all prior art and will not be described in detail here.
[0030] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field. The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A silicon mud smelting device, comprising: A base (1), a heat-insulating sleeve (2) rotatably connected to the inner side of the upper end of the base (1), and a heat-conducting tube (4) fixedly connected inside the heat-insulating sleeve (2); It is characterized by further comprising: A feeding structure and a stirring and scraping structure are respectively arranged on the upper rear portion of the heat-insulating sleeve (2) and the inner side of the heat-conducting cylinder (4); the feeding structure comprises a solenoid valve (5), a transfer bin (6) and a bin cover (7); and the stirring and scraping structure comprises a stirring rod (8), a motor (9) and a scraper (10); A steering adjustment discharging structure is arranged on the right side of the thermal insulation sleeve (2), and the steering adjustment discharging structure comprises a gear (11), a rack (12), an electric telescopic rod (13) and a fixing plate (14); Suction purification structures are provided on the upper sides of both left and right ends of the thermal insulation sleeve (2), and the suction purification structure comprises a connecting sleeve (16), an exhaust fan (17), a hollow plate (18) and an activated carbon purification plate (19).
2. A silicon mud smelting device according to claim 1, characterized in that: A heater (3) is fixedly mounted on the inner side of the lower end of the thermal insulation sleeve (2) and is fitted under the heat-conducting cylinder (4), and a solenoid valve (5) is fixedly mounted on the inner side of the rear upper end of the thermal insulation sleeve (2), and a transfer bin (6) fixed to the thermal insulation sleeve (2) is arranged above the outer side of the solenoid valve (5), and a bin cover (7) is fitted on the outer side of the upper end of the transfer bin (6) and is rotationally damped therewith.
3. A silicon mud smelting device according to claim 1, characterized in that: The stirring rod (8) is engaged and penetrates the inner side of the middle part of the upper end of the thermal insulation sleeve (2), and the stirring rod (8) is connected to a motor (9) via a coupling, and the motor (9) is fixedly connected to the thermal insulation sleeve (2) via a clamp and screws, and the outer side of the stirring rod (8) is fixedly connected to a scraper (10) that is arranged in close contact with the thermal insulation sleeve (2) and the heat-conducting tube (4).
4. A silicon mud smelting device according to claim 1, characterized in that: The gear (11) is fixedly connected to the right side of the thermal insulation sleeve (2), and the front side of the gear (11) is meshedly connected with a rack (12) on the lower side of which an electric telescopic rod (13) is fixedly installed; A fixing plate (14) fixedly connected to the base (1) is fixedly installed on the outer side of the electric telescopic rod (13), and the fixing plate (14) and the rack (12) are closely connected, and a controller (15) is embedded and installed on the inner side of the right rear end of the base (1).
5. A silicon mud smelting device according to claim 1, characterized in that: The connecting sleeve (16) is symmetrically fixed on the heat-insulating sleeve (2), and an exhaust fan (17) is installed on the inner side of the connecting sleeve (16), and a hollow plate (18) fixed to the connecting sleeve (16) by screws is arranged behind the exhaust fan (17), and an activated carbon purification plate (19) nested and fitted with the connecting sleeve (16) is arranged in front of the exhaust fan (17).
Citation Information
Patent Citations
Silicon sludge smelting device
CN218884640U