Smelting ladle receiving heat dissipation and waste heat recovery device
By designing a device including a transfer truck, cover, hot air duct and heat storage tank, the problems of uneven heat dissipation and waste of heat in traditional bags are solved, rapid cooling and waste heat recovery are achieved, and work efficiency and safety are improved. , while saving energy and reducing consumption.
Patent Information
- Application Number
- CN202420182052.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-25
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-01-25
AI Technical Summary
The heat dissipation of the frit during cooling in traditional bags is uneven, resulting in low strength of the frit and high safety risks, and a large amount of heat dissipation in the workshop affects workers' health.
Design a melting and heat dissipation and waste heat recovery device including a transfer truck, cover, hot air duct, dust removal filter, fan, heat storage pipe and heat storage tank, and introduce the heat of the fuse into the storage through the hot air duct and heat storage pipe. Thermal water tank achieves rapid cooling and waste heat recovery.
It shortens the cooling time of the frit, improves work efficiency and product strength, reduces the workshop temperature, improves the working environment, and uses waste heat to be recycled for factory water to achieve energy saving and consumption reduction.
Smart Images

Figure CN222352912U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of utilization of waste heat from smelting ladle connection, in particular to a smelting ladle heat dissipation and waste heat recovery device. Background Art
[0002] The smelting process of fused white corundum and fused spinel is basically the process of melting and recrystallizing industrial alumina powder and light-burned magnesium powder, which has the advantages of simple process, short flow and low product cost. The industrial alumina and light-burned magnesium powder treated by electric melting with arc discharge in an electric furnace are in a molten liquid state, and the solution temperature can reach 2000℃. The high-temperature solution can be solidified into white corundum and spinel ingots after cooling for about 4 hours. After smelting, the melt in the smelting furnace needs to be poured into a special container for cooling and crystallization. The cooling and crystallization of the ingot in production is generally carried out in a connection package, the shape of which is an inverted trapezoid, and corundum sand is laid inside the steel plate to protect the external steel shell and provide heat insulation.
[0003] In actual production, the traditional package has the following shortcomings; first, the shape of the molten block in the traditional package is flat and disc-shaped, the molten block is high, the upper section is large and the heat dissipation is fast, and the lower section is close to the sand pad and the heat dissipation is slow. This causes the upper and lower heat dissipation rates of the melt to be uneven during the cooling process, resulting in a small amount of melt in the lower part that has not completely solidified and crystallized when the upper part of the molten block has been cooled and solidified; at this time, the strength of the molten block is low. When workers use special clamps to lift the molten block out of the package, collapse or leakage may occur during the lifting process, causing great safety hazards; secondly, the package emits a lot of heat during the cooling process in the workshop. Even after 4 hours, the surface temperature of the molten block is still 500~600℃. In summer, the ventilation and heat exchange effect inside the workshop is poor. The high temperature environment can easily cause adverse reactions such as heatstroke among workers, greatly affecting work efficiency. Summary of the invention
[0004] The utility model aims to overcome the deficiencies of the prior art and provide a smelting ladle heat dissipation and waste heat recovery device to improve the smelting ladle heat dissipation efficiency and save energy and reduce consumption.
[0005] The technical solution adopted by the utility model is:
[0006] A smelting ladle heat dissipation and waste heat recovery device, comprising a transfer trolley, a cover, a hot air duct, a dust removal filter, a fan, a heat storage duct and a hot water storage tank;
[0007] The operating trolley is loaded with the smelting package and placed in the cover body, which has a square lower part and a pyramidal upper part. The front end of the hot air duct leads to the top center of the cover body. The dust removal filter is arranged on the hot air duct. The air inlet of the fan is connected to the end of the hot air duct, the front end of the heat storage duct is connected to the air outlet of the fan, and the rear end of the heat storage duct leads to the hot water storage tank.
[0008] Specifically, the fan is arranged on the ground through a support, and the end of the hot air duct is supported by the support of the fan and connected to the air inlet of the fan.
[0009] Specifically, the hot air duct is in an inverted U shape, and the dust removal filter is arranged on the upper horizontal section of the hot air duct.
[0010] Specifically, the heat storage pipe is a variable diameter pipe structure, the front end of the heat storage pipe is a large diameter section, and the rear end is a small diameter section.
[0011] Specifically, the hot water storage tank is provided with a water outlet, and the water in the hot water storage tank forms circulating water.
[0012] Specifically, the hot air duct and the heat storage duct are both provided with a thermal insulation layer.
[0013] Due to the adoption of the above-mentioned technical solution, the utility model has the following advantages:
[0014] The technical solution of the utility model shortens the cooling time of the smelting and ladle molten block, improves the work efficiency, increases the strength of the molten block after rapid solidification, improves the product quality and eliminates the safety hazard of collapse when workers are hanging the molten block; the waste heat recovery indirectly reduces the temperature inside the workshop, and improves the working environment for the staff; the waste heat is transferred to the hot water storage tank, and the hot water can be used for bathing or heating water in the factory, saving energy and reducing consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is an overall connection schematic diagram of the utility model.
[0016] In the figure: 1-smelting connection package, 2-hood, 3-hot air duct, 4-transfer trolley, 5-dust filter, 6-blower, 7-heat storage pipeline, 8-heat storage tank. DETAILED DESCRIPTION
[0017] The present invention is further explained below in conjunction with the accompanying drawings and embodiments, which should not be used to limit the protection scope of the present invention. The purpose of disclosing the present invention is to protect all technical improvements within the scope of the present invention.
[0018] Combined with Figure 1 A heat dissipation and waste heat recovery device for a smelting ladle 1 is shown, comprising a transfer trolley 4, a cover 2, a hot air duct 3, a dust removal filter 5, a fan 6, a heat storage duct 7 and a hot water storage tank 8;
[0019] The operating trolley is loaded with the smelting bag 1 and then placed in the cover body 2. The cover body 2 is a structure with a square lower part and a pyramidal upper part; the front end of the hot air duct 3 passes through the top center of the cover body 2, the hot air duct 3 is an inverted U-shape, and the dust filter 5 is arranged on the upper horizontal section of the hot air duct 3; the fan 6 is arranged on the ground through a support, and the end of the hot air duct 3 is supported by the support of the fan 6 and connected to the air inlet of the fan 6; the heat storage pipe 7 is a reducer structure, the front end of the heat storage pipe 7 is a large diameter section, and the rear end is a small diameter section. The front end of the heat storage pipe 7 is connected to the air outlet of the fan 6, and the rear end of the heat storage pipe 7 is arranged in a hot water storage tank 8. Specifically, the hot water storage tank 8 is provided with a water outlet, and the water in the hot water storage tank 8 forms circulating water; both the hot air pipe 3 and the heat storage pipe 7 are provided with insulation layers.
[0020] During operation, the smelting bag 1 is placed on the transfer cart 4. When the smelting bag 1 is filled with corundum or spinel melt, the transfer cart 4 transfers the smelting bag 1 to the cover body 2, and the fan 6 is turned on. The heat emitted by the smelting bag 1 and the smoke on the surface enter the dust removal filter 5 through the hot air duct 3 under the action of wind. The hot air filtered by the dust removal filter 5 enters the hot water storage tank 8 through the heat storage pipe 7. The hot water storage tank 8 is circulating water, which can store heat and energy and continuously cool down.
[0021] The parts not described in detail in this utility model are prior art.
[0022] The embodiments selected in this article for the purpose of disclosing the invention of the utility model are currently considered to be suitable, but it should be understood that the utility model is intended to include all changes and improvements of the embodiments that belong to the scope of the present concept and utility model.
Claims
1. A smelting ladle heat dissipation and waste heat recovery device, characterized in that: Transfer trolley, cover, hot air duct, dust filter, fan, heat storage pipe and hot water storage tank; The transfer trolley is loaded with the smelting package and placed in the cover body, which has a square lower part and a pyramidal upper part. The front end of the hot air duct leads to the top center of the cover body. The dust removal filter is arranged on the hot air duct. The air inlet of the fan is connected to the end of the hot air duct, the front end of the heat storage duct is connected to the air outlet of the fan, and the rear end of the heat storage duct leads to the hot water storage tank.
2. The smelting ladle heat dissipation and waste heat recovery device according to claim 1 is characterized in that: The fan is arranged on the ground through a support, and the end of the hot air duct is supported by the support of the fan and connected to the air inlet of the fan.
3. The smelting ladle heat dissipation and waste heat recovery device according to claim 1 is characterized in that: The hot air duct is in an inverted U shape, and the dust removal filter is arranged on the horizontal section at the upper end of the hot air duct.
4. The smelting ladle heat dissipation and waste heat recovery device according to claim 1 is characterized in that: The heat storage pipe is a variable diameter pipe structure, the front end of the heat storage pipe is a large diameter section, and the rear end is a small diameter section.
5. The smelting ladle heat dissipation and waste heat recovery device according to claim 1 is characterized in that: The hot water storage tank is provided with a water outlet, and the water in the hot water storage tank forms circulating water.
6. The smelting ladle heat dissipation and waste heat recovery device according to claim 1 is characterized in that: The hot air duct and the heat storage duct are both provided with a heat insulation layer.