Pressure vessel inspection and detection device

By introducing the cooperation of driving and limiting mechanisms into the pressure vessel detection device, convenient lifting and fixing of the pressure vessel is achieved, solving the problem of high labor intensity for disassembly and assembly in the prior art, and improving the efficiency and stability of airtightness detection .

CN222353429UActive Publication Date: 2025-01-14WUHAN JIENENGDA NATURAL GAS AUTOMOTIVE SERVICE CO LTD
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Patent Information

Application Number
CN202421227049.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-01-14
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing pressure vessel airtightness detection device increases the labor intensity of staff during the disassembly and assembly process, resulting in inconvenient disassembly and inefficient.

Method used

A pressure vessel inspection and testing device including a driving mechanism, an installation mechanism and a limiting mechanism is designed. Through the adjustment of the driving mechanism and the clamping of the limiting mechanism, the pressure vessel is easily lifted and fixed, and the labor intensity of disassembly and assembly is reduced. And improve detection efficiency through the jacking cylinder and support mesh plate.

Benefits of technology

It improves the airtightness detection efficiency of the pressure vessel, reduces the labor intensity of the staff, simplifies the disassembly and assembly process of the pressure vessel, and ensures the stability of the container during inspection.

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Abstract

The utility model relates to the technical field of air tightness detection of pressure vessels, and discloses a pressure vessel inspection and detection device, which comprises a water tank, driving mechanisms are arranged on two sides of the water tank, an installation mechanism is installed at one end of each of the two driving mechanisms, and two limiting mechanisms are symmetrically arranged on the installation mechanism; through cooperation of the driving mechanism, the mounting mechanism and the limiting mechanism, the position of the mounting mechanism can be conveniently adjusted through the driving mechanism, and the pressure container mounted between the limiting mechanism and the mounting mechanism can be conveniently lifted, so that the airtightness of the pressure container can be conveniently detected; meanwhile, the pressure container is placed on the supporting net frame, and the pressure container can be clamped by the protective clamping plates by closing the limiting mechanism, so that the stability of the pressure container after being immersed in water is guaranteed, the efficiency of detecting the air tightness of the pressure container is improved, and the labor intensity of workers for disassembling and assembling the pressure container is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of air tightness detection of pressure vessels, in particular to a pressure vessel inspection and detection device. Background Art

[0002] In fire-fighting equipment, gas cylinders are containers for storing fire-extinguishing gas. The gas pressure inside the gas cylinders generally reaches more than a dozen atmospheres. If gas cylinders that have not been tested for air tightness are directly used in production practice, there will be a potential danger of gas cylinder rupture and injury. Therefore, for the quality and safety of the fire-fighting equipment itself, all fire-fighting gas cylinders need to undergo air tightness testing before they are filled and shipped out of the factory;

[0003] In the prior art, the Chinese utility model with announcement number: CN213779410U discloses a fire-fighting gas cylinder air tightness detection device, including a support plate, a fixed plate is fixedly installed on the upper surface of the support plate, a slide groove is provided on the inner lower surface of the fixed plate, a slide plate is slidably connected inside the slide groove, the lower surface of the slide plate is fixedly installed on the middle position of the upper surface of the pad plate, an electric push rod is fixedly installed on the lower surface of the pad plate, the end of the electric push rod is fixedly installed on the upper surface of the lifting plate, a first placement seat and a second placement seat are provided on the lower surface of the lifting plate, a first card groove is provided on the inner lower surface of the first placement seat, and a second card groove is provided on the inner lower surface of the second placement seat; the electric push rod is controlled to stretch, thereby pushing the lifting plate to move downward, and at the same time driving the fire-fighting gas cylinder to move downward until the fire-fighting gas cylinder enters the water tank, so as to detect the air tightness of the fire-fighting gas cylinder, after the detection is completed, the electric push rod is controlled to shrink, thereby pulling the lifting plate to move upward, and then the fire-fighting gas cylinder can be removed;

[0004] Although the above technical scheme can realize the air tightness detection of the pressure vessel, the above technical scheme increases the labor intensity of the staff in the process of lifting and fixing the pressure vessel by lifting the pressure vessel. The high labor intensity when loading and unloading the pressure vessel leads to inconvenience in disassembly and assembly. The disassembly and assembly efficiency of the pressure vessel needs to be further improved. Therefore, we need to propose a pressure vessel inspection and testing device. Utility Model Content

[0005] The purpose of the utility model is to provide a pressure vessel inspection and testing device, which reduces the workload of workers in disassembling and assembling pressure vessels, makes it convenient for workers to disassemble and assemble pressure vessels, facilitates workers to perform airtightness testing on pressure vessels, improves the inspection efficiency of pressure vessels, and solves the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pressure vessel inspection and detection device, comprising:

[0007] A water tank, with driving mechanisms arranged on both sides of the water tank. One end of each of the two driving mechanisms is equipped with a mounting mechanism, and two sets of limiting mechanisms are symmetrically arranged on the mounting mechanism;

[0008] The driving mechanism includes a fixed frame, in which a jacking cylinder is installed, and the telescopic end of the jacking cylinder is fixedly connected to a connecting right-angle plate;

[0009] The mounting mechanism includes a mounting block. On both sides of the mounting block, multiple mounting grooves are provided, and the lower surface of the mounting block is fixedly connected to a supporting mesh plate;

[0010] The limiting mechanism includes a limiting frame. On one side of the limiting frame, multiple limiting grooves are provided. On one side of each limiting groove, multiple telescopic rods are fixedly connected, and springs are sleeved outside the multiple telescopic rods. One end of each of the multiple telescopic rods is fixedly connected to an anti-slip clamping plate.

[0011] Preferably, the side of the limiting frame adjacent to the multiple limiting grooves is hinged to the mounting block, and on the other side of the limiting frame adjacent to the multiple limiting grooves, two sets of connecting buckles are provided.

[0012] Preferably, anti-slip inner plates are bonded to the inner sides of the multiple mounting grooves. The multiple mounting grooves are arranged at equal intervals, and the horizontal cross-section of the mounting groove is semicircular.

[0013] Preferably, multiple water guiding through holes are provided on the upper surface of the mounting block. Inside the water guiding through holes, four groups of water guiding side holes communicating with the mounting grooves are provided, and each group of water guiding side holes has multiple.

[0014] Preferably, two sets of jack holes are provided on the upper surface of the fixed frame. On both sides of the connecting right-angle plate, plug plates are welded, and the plug plates are slidably inserted inside the jack holes.

[0015] Preferably, a control panel is installed on the side of the water tank adjacent to the two fixed frames. The control panel is electrically connected to the two jacking cylinders respectively, and multiple legs are provided on the lower surface of the water tank.

[0016] Preferably, the vertical cross-section of the fixed frame is in an inverted U shape. Multiple connecting bolts are inserted into one side of the connecting right-angle plate, and the multiple connecting bolts are bolted to the mounting block.

[0017] Compared with the prior art, the beneficial effects of the present utility model are:

[0018] The utility model mainly cooperates between a driving mechanism, an installation mechanism and a limiting mechanism. The driving mechanism is convenient for adjusting the position of the installation mechanism, and the pressure vessel installed between the limiting mechanism and the installation mechanism is convenient for lifting and lowering, thereby facilitating the detection of the air tightness of the pressure vessel. At the same time, the pressure vessel is placed on a supporting mesh frame, and the closing of the limiting mechanism can enable the protective splint to clamp the pressure vessel, so as to ensure the stability of the pressure vessel after being immersed in water, improve the efficiency of the air tightness detection of the pressure vessel, and reduce the labor intensity of the staff in disassembling and assembling the pressure vessel. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the detection structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure before detection of the utility model;

[0021] Figure 3 It is a schematic diagram of the installation mechanism and the limiting mechanism structure of the utility model.

[0022] In the figure: 1. water tank; 2. control panel; 3. driving mechanism; 31. fixing frame; 32. lifting cylinder; 33. connecting right-angle plate; 34. plug-in plate; 35. plug-in hole; 4. mounting mechanism; 41. mounting block; 42. mounting groove; 43. water-conducting through hole; 44. water-conducting side hole; 45. anti-skid inner plate; 46. supporting mesh plate; 5. limiting mechanism; 51. limiting frame; 52. connecting buckle; 53. limiting groove; 54. telescopic rod; 55. spring; 56. anti-skid splint. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-3 The utility model provides a technical solution: a pressure vessel inspection and detection device, comprising:

[0025] A water tank 1, with driving mechanisms 3 disposed on both sides of the water tank 1, a mounting mechanism 4 mounted on one end of each of the two sets of driving mechanisms 3, and two sets of limiting mechanisms 5 symmetrically disposed on the mounting mechanism 4;

[0026] The driving mechanism 3 comprises a fixed frame 31, in which a lifting cylinder 32 is installed, and a connecting right-angle plate 33 is fixedly connected to the telescopic end of the lifting cylinder 32;

[0027] The installation mechanism 4 includes an installation block 41. On both sides of the installation block 41, multiple groups of installation grooves 42 are provided, and a support mesh plate 46 is fixedly connected to the lower surface of the installation block 41;

[0028] The limiting mechanism 5 includes a limiting frame 51. On one side of the limiting frame 51, multiple groups of limiting grooves 53 are provided. On one side of each group of limiting grooves 53, multiple telescopic rods 54 are fixedly connected, and springs 55 are sleeved outside the multiple telescopic rods 54. One ends of the multiple groups of telescopic rods 54 are fixedly connected with anti-slip clamping plates 56.

[0029] One side of the limiting frame 51 adjacent to the multiple groups of limiting grooves 53 is hinged to the installation block 41. On the other side of the limiting frame 51 adjacent to the multiple groups of limiting grooves 53, two groups of connecting buckles 52 are provided. The limiting frame 51 can be opened and closed conveniently through the connecting buckles 52, and can quickly fix the pressure vessel between the limiting frame 51 and the installation block 41, thereby improving the efficiency of loading and unloading the pressure vessel.

[0030] Anti-slip inner plates 45 are bonded to the inner sides of the multiple groups of installation grooves 42. The multiple groups of installation grooves 42 are arranged at equal intervals, and the horizontal cross-section of the installation groove 42 is semicircular. The pressure vessel is clamped by the anti-slip inner plate 45 and the anti-slip clamping plate 56, thereby increasing the friction coefficient with the pressure vessel immersed in water, and thus ensuring the stability of the pressure vessel during airtightness detection in water.

[0031] Multiple groups of water guiding through holes 43 are provided on the upper surface of the installation block 41. Four groups of water guiding side holes 44 communicating with the installation grooves 42 are provided inside the water guiding through holes 43, and each group of water guiding side holes 44 has multiple ones. Through the water guiding through holes 43, the water can quickly submerge the pressure vessel, and then through the water guiding side holes 44, the pressure vessels in each installation groove 42 can be quickly submerged in water.

[0032] Two groups of jack holes 35 are provided on the upper surface of the fixed frame 31. Plug plates 34 are welded on both sides of the connecting right-angle plate 33, and the plug plates 34 are slidably inserted into the jack holes 35. The stability of the pressure vessel during lifting is improved through the connecting right-angle plate 33 and the plug plates 34.

[0033] A control panel 2 is installed on one side of the water tank 1 adjacent to the two groups of fixed frames 31. The control panel 2 is electrically connected to the two groups of顶升 cylinders 32 respectively. Multiple groups of legs are provided on the lower surface of the water tank 1. Through the control panel 2, it is convenient to control the start and stop of the顶升 cylinders 32, and thus it is convenient to control the lifting of the pressure vessel after airtightness detection by immersion in water, and the operation is simple.

[0034] The vertical cross-section of the fixed frame 31 is in an inverted U shape. Multiple groups of connecting bolts are inserted on one side of the connecting right-angle plate 33, and the multiple groups of connecting bolts are bolted to the installation block 41. The opening on one side of the fixed frame 31 is convenient for repairing the顶升 cylinder 32, and at the same time, it is convenient to disassemble, repair and clean the installation mechanism 4 through the connecting bolts.

[0035] When in use, the mounting mechanism 4 is above the water tank 1, the connecting buckle 52 of the limiting mechanism 5 is opened to place the pressure vessel in the mounting groove 42, and then the limiting frame 51 is closed. When closed, the anti-skid splint 56 contacts the pressure vessel and compresses the spring 55, thereby increasing the clamping force on the pressure vessel, and the anti-skid splint 56 and the anti-skid inner plate 45 increase the friction coefficient with the pressure vessel, and the control panel 2 controls the retracting end of the lifting cylinder 32 to insert the plug plate 34 into the plug hole 35, so that the mounting mechanism 4 and the limiting mechanism 5 are immersed in the water of the water tank 1, and the water is immersed in the pressure vessel placement cavity formed by the mounting groove 42 and the limiting groove 53 through the supporting mesh plate 46, and at the same time, the water flows into each pressure vessel placement cavity from the water guide hole 43 of the mounting block 41 from the water guide side hole 44, thereby accelerating the efficiency of water immersion of the pressure vessel, thereby facilitating the staff to observe the air tightness of the pressure vessel, and simultaneously detect the air tightness of multiple pressure vessels, thereby improving the efficiency of the air tightness detection of the pressure vessel.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pressure vessel inspection and testing device, characterized in that: Including: A water tank (1), with drive mechanisms (3) provided on both sides of the water tank (1). One end of each of the two groups of drive mechanisms (3) is equipped with a mounting mechanism (4), and two groups of limiting mechanisms (5) are symmetrically arranged on the mounting mechanism (4). The drive mechanism (3) includes a fixed frame (31), with a lifting cylinder (32) installed inside the fixed frame (31). The telescopic end of the lifting cylinder (32) is fixedly connected to a connecting right-angle plate (33). The mounting mechanism (4) includes a mounting block (41). Multiple mounting grooves (42) are provided on both sides of the mounting block (41), and a support mesh plate (46) is fixedly connected to the lower surface of the mounting block (41). The limiting mechanism (5) includes a limiting frame (51). Multiple limiting grooves (53) are formed on one side of the limiting frame (51). One end of each of multiple telescopic rods (54) is fixedly connected to each side of each group of limiting grooves (53), and springs (55) are sleeved on the outer sides of the multiple telescopic rods (54). One end of each of the multiple telescopic rods (54) is fixedly connected to an anti-slip clamping plate (56).

2. A pressure vessel inspection and testing device according to claim 1, characterized in that: One side of the limiting frame (51) adjacent to the multiple limiting grooves (53) is hinged to the mounting block (41), and two groups of connecting buckles (52) are provided on the other side of the limiting frame (51) adjacent to the multiple limiting grooves (53).

3. A pressure vessel inspection and testing device according to claim 2, characterized in that: Anti-slip inner plates (45) are adhesively bonded to the inner sides of the multiple mounting grooves (42). The multiple mounting grooves (42) are arranged at equal intervals, and the horizontal cross-section of the mounting groove (42) is semicircular.

4. A pressure vessel inspection and testing device according to claim 3, characterized in that: Multiple water guiding through holes (43) are formed on the upper surface of the mounting block (41). Four groups of water guiding side holes (44) communicating with the mounting grooves (42) are formed inside the water guiding through holes (43), and multiple water guiding side holes (44) are provided in each group.

5. A pressure vessel inspection and testing device according to claim 4, characterized in that: Two groups of jacks (35) are formed on the upper surface of the fixed frame (31). Plug plates (34) are welded on both sides of the connecting right-angle plate (33), and the plug plates (34) are slidably inserted inside the jacks (35).

6. A pressure vessel inspection and testing device according to claim 5, characterized in that: A control panel (2) is installed on one side of the water tank (1) adjacent to the two fixed frames (31). The control panel (2) is electrically connected to the two groups of lifting cylinders (32) respectively. Multiple legs are provided on the lower surface of the water tank (1).

7. A pressure vessel inspection and testing device according to claim 5, characterized in that: The vertical cross-section of the fixed frame (31) is in an inverted U shape. Multiple connecting bolts are inserted into one side of the connecting right-angle plate (33), and the multiple connecting bolts are bolted to the mounting block (41).

Citation Information

Patent Citations

  • Fire-fighting gas cylinder airtightness detection device

    CN213779410U