Combined inspection tool for fluted disc and handle of butterfly valve

By designing a combination of butterfly valve gear plate and handle inspection tooling, and using the inspection tool chassis and handle inspection assembly device, the problem of complex and low efficiency in the existing technology is solved, and the one-time completion and easy operation of multiple inspections is achieved, improving the improvement of the improvement of the Inspection efficiency.

CN222353502UActive Publication Date: 2025-01-14WEIFANG YUCHUAN MACHINERY
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420958972.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-01-14
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

In the prior art, the inspection process of butterfly valve gear discs and handles is complex and inefficient, and requires a variety of auxiliary tools to cooperate, so the inspection workload is large and the efficiency is low.

Method used

A combined inspection tool for butterfly valve gear and handle is designed, including inspection tool chassis, central hole inspection slot, installation hole positioning column, positioning block inspection slot and bayonet inspection slot. Multiple inspections are completed at one time through the handle inspection assembly device. , simplify operations.

Benefits of technology

It has achieved one-time completion of multiple inspections, simplified the operating process, improved the inspection efficiency and ensured product quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222353502U_ABST
    Figure CN222353502U_ABST
Patent Text Reader

Abstract

The utility model discloses a combined inspection tool for a butterfly valve fluted disc and a handle, which is used for inspection after the butterfly valve fluted disc and the butterfly valve fluted disc are assembled with the fluted disc handle, and comprises an inspection tool chassis, and the center of the inspection tool chassis is provided with a center hole inspection groove for inspecting a fluted disc center hole on the butterfly valve fluted disc. A handle inspection assembly device used for installing a fluted disc handle is detachably arranged in the center hole inspection groove, installation hole positioning columns corresponding to fluted disc installation holes in a butterfly valve fluted disc in a one-to-one mode are fixedly arranged on the inspection tool base plate, and positioning block inspection grooves corresponding to fluted disc positioning blocks on the butterfly valve fluted disc are further formed in the inspection tool base plate. A bayonet inspection groove for inspecting a bayonet at a closing position on the butterfly valve fluted disc is also formed in the inspection tool chassis positioned on the outer side of the mounting hole positioning column, and a bayonet positioning column is detachably inserted into the bayonet inspection groove; according to the utility model, multiple inspection tasks can be completed at one time, the operation is simple, the use is convenient, and the inspection efficiency can be improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of butterfly valve accessory inspection tools, in particular to a combined inspection tool for a butterfly valve toothed disc and a handle. Background Art

[0002] The butterfly valve toothed disc and toothed disc handle are the key components for opening and closing the butterfly valve. Figure 6 , Figure 7 and Figure 8 As shown, a toothed disc center hole 2a, at least two toothed disc mounting holes 3a and a toothed disc positioning block 4a are provided through the butterfly valve toothed disc 1a, and each toothed disc mounting hole 3a and toothed disc positioning block 4a are arranged around the toothed disc center hole 2a, and the first tooth opening on the butterfly valve toothed disc 1a is a closing position bayonet 5a of the butterfly valve, and raised toothed disc stops 7a for limiting the rotation position of a toothed disc handle 6a are relatively provided on both sides of the teeth on the butterfly valve toothed disc 1a, and the toothed disc stops 7a limit the rotation angle of the toothed disc handle 6a, and a handle tip 8a for meshing with the teeth of the butterfly valve toothed disc 1a is provided on the toothed disc handle 6a, and the handle tip 8a cooperates with the teeth on the butterfly valve toothed disc 1a to fix and maintain the opening of the butterfly valve.

[0003] The processing accuracy requirements for the butterfly valve toothed disc and toothed disc handle are relatively high. After the processing is completed, in order to ensure the product quality and enable successful assembly, it is necessary to carry out a variety of inspections, such as the size of the toothed disc mounting hole, the position of the toothed disc positioning block, the size of the toothed disc center hole, the position of the closed position bayonet, and the gap between the toothed disc block and the toothed disc handle (i.e. Figure 8 There are many items to be inspected and the inspection process is complicated. At present, the auxiliary tools needed to complete the above inspections are relatively scattered, and they need to be inspected separately, which results in a large inspection workload and low efficiency. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a combined inspection tool for a butterfly valve toothed disc and a handle which can complete inspections of multiple items at one time, has a simple structure and can greatly improve the inspection efficiency.

[0005] In order to solve the above technical problems, the technical solution of the utility model is: a combined inspection tool for a butterfly valve toothed disc and a handle, which is used for inspecting the butterfly valve toothed disc and the butterfly valve toothed disc and the toothed disc handle after assembly, including an inspection tool chassis, the center of the inspection tool chassis is provided with a center hole inspection groove for inspecting the center hole of the toothed disc on the butterfly valve toothed disc, a handle inspection assembly device for installing the toothed disc handle is detachably provided in the center hole inspection groove, mounting hole positioning columns corresponding to each toothed disc mounting hole on the butterfly valve toothed disc are fixedly arranged on the inspection tool chassis, a positioning block inspection groove corresponding to the toothed disc positioning block on the butterfly valve toothed disc is also provided on the inspection tool chassis, and a bayonet inspection groove for inspecting the closed position bayonet on the butterfly valve toothed disc is also provided on the inspection tool chassis located outside the mounting hole positioning column, and a bayonet positioning column is detachably inserted in the bayonet inspection groove.

[0006] As a preferred technical solution, the handle inspection and assembly device includes a cylindrical inspection and assembly base that is sleeved into the center hole inspection groove and the center hole of the toothed disk. The top of the inspection and assembly base is fixedly connected with a square columnar inspection and assembly pin, and the toothed disk handle is inserted into the inspection and assembly pin.

[0007] As a preferred technical solution, the inspection tooling chassis includes a tooling chassis body, a circular inspection support boss is provided on the top of the tooling chassis body, the center hole inspection groove, the mounting hole positioning column, and the positioning block inspection groove are all provided on the inspection support boss, and the bayonet inspection groove is provided on the tooling chassis body outside the inspection support boss.

[0008] As an improvement to the above technical solution, the top end of each mounting hole positioning column is correspondingly provided with an inspection and assembly guide surface with a gradually decreasing outer diameter.

[0009] Due to the adoption of the above technical scheme, the combined inspection tool of the butterfly valve toothed disc and the handle is used for the inspection of the butterfly valve toothed disc and the butterfly valve toothed disc and the toothed disc handle after assembly, including an inspection tool chassis, the center of the inspection tool chassis is provided with a center hole inspection groove for inspecting the center hole of the toothed disc on the butterfly valve toothed disc, the center hole inspection groove is detachably provided with a handle inspection assembly device for installing the toothed disc handle, the inspection tool chassis is fixedly provided with mounting hole positioning columns which are arranged one by one corresponding to each toothed disc mounting hole on the butterfly valve toothed disc, the inspection tool chassis is also provided with a positioning block inspection groove which is arranged corresponding to the toothed disc positioning block on the butterfly valve toothed disc, the inspection tool chassis located outside the mounting hole positioning column is also provided with a bayonet inspection groove for inspecting the closed position bayonet on the butterfly valve toothed disc, the bayonet inspection A bayonet positioning column is detachably inserted in the groove; the utility model has the following beneficial effects: when in use, the inspection and assembly of the butterfly valve toothed disc and the inspection of the size and position of the toothed disc mounting hole are realized by means of the plug-in cooperation of the toothed disc mounting hole on the butterfly valve toothed disc and the corresponding mounting hole positioning column, the size and position of the toothed disc center hole are inspected by the handle inspection and assembly device, the position of the toothed disc positioning block is inspected by the positioning block inspection groove, and the position of the closed position bayonet is inspected by the cooperation of the bayonet inspection groove and the bayonet positioning column, after the toothed disc handle is assembled to the handle inspection and assembly device, it is rotated to the position of the closed position bayonet, and the gap between the toothed disc block and the toothed disc handle can be checked with the help of a feeler gauge to see whether the gap meets the requirements. Therefore, the tooling can complete multiple inspection tasks at one time, and is simple to operate and easy to use, which helps to improve the inspection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] The following drawings are only intended to illustrate and explain the present invention, and do not limit the scope of the present invention.

[0011] Figure 1 It is a structural schematic diagram of an embodiment of the utility model;

[0012] Figure 2 It is a top view of the chassis of the inspection tooling of the utility model embodiment;

[0013] Figure 3 It is a top view of the embodiment of the utility model and the butterfly valve gear disc during assembly inspection;

[0014] Figure 4 It is a side view of the embodiment of the utility model and the butterfly valve gear disc during assembly inspection;

[0015] Figure 5 It is a side view of the embodiment of the utility model during assembly inspection with the butterfly valve toothed disc and the toothed disc handle;

[0016] Figure 6 It is a structural schematic diagram of a butterfly valve gear disc in the prior art;

[0017] Figure 7 It is a schematic diagram of the structure of the butterfly valve toothed disc and the toothed disc handle after being assembled in the prior art;

[0018] Figure 8 It is a top view of the butterfly valve toothed disc and the toothed disc handle after being assembled in the prior art;

[0019] In the figure: 1-butterfly valve toothed disc; 2-toothed disc handle; 3-inspection tool chassis; 31-tool chassis body; 32-inspection support boss; 4-toothed disc center hole; 5-center hole inspection groove; 6-inspection assembly base; 7-inspection assembly pin; 8-toothed disc mounting hole; 9-mounting hole positioning column; 10-toothed disc positioning block; 11-positioning block inspection groove; 12-inspection assembly guide surface; 13-closed position bayonet; 14-bayonet inspection groove; 15-bayonet positioning column; 16-handle tip; 1a-butterfly valve toothed disc; 2a-toothed disc center hole; 3a-toothed disc mounting hole; 4a-toothed disc positioning block; 5a-closed position bayonet; 6a-toothed disc handle; 7a-toothed disc block; 8a-handle tip. DETAILED DESCRIPTION

[0020] The present invention is further described below in conjunction with the accompanying drawings and examples. In the following detailed description, only certain exemplary embodiments of the present invention are described by way of illustration. Needless to say, those skilled in the art will recognize that the described embodiments may be modified in various ways without departing from the spirit and scope of the present invention. Therefore, the drawings and descriptions are illustrative in nature and are not intended to limit the scope of protection of the claims.

[0021] like Figures 1 to 5 As shown, the combined inspection tool of the butterfly valve toothed disc and handle is used for the inspection of the butterfly valve toothed disc 1 and the butterfly valve toothed disc 1 after assembly with the toothed disc handle 2. Specifically, it is mainly used to inspect whether the size and position of the toothed disc mounting hole 8, the position of the toothed disc positioning block 10, the size of the toothed disc center hole 4, the position of the closed position bayonet 13, and the clearance between the toothed disc block and the toothed disc handle 2 meet the requirements. It can complete multiple inspection tasks at one time, and is simple to operate, easy to use, and has high inspection efficiency. Specifically, it includes an inspection tool chassis 3, the center of which is provided with a center hole inspection groove 5 for inspecting the center hole 4 of the butterfly valve toothed disc 1, and a handle inspection assembly device for installing the toothed disc handle 2 can be detachably provided in the center hole inspection groove 5. The handle inspection assembly device can inspect the size and position of the center hole 4 of the toothed disc, and can also realize the assembly inspection of the toothed disc handle 2.

[0022] The handle inspection assembly device includes a cylindrical inspection assembly base 6 which is sleeved in the center hole inspection groove 5 and the center hole 4 of the toothed disc, and the outer wall of the inspection assembly base 6 just matches the inner wall of the center hole inspection groove 5 and the center hole 4 of the toothed disc, and the inspection assembly base 6 can just be inserted into the two, indicating that the position and size of the center hole 4 of the toothed disc are accurate. The top of the inspection assembly base 6 is fixedly connected with a square column inspection assembly pin 7, and the toothed disc handle 2 is plugged into the inspection assembly pin 7. The purpose of assembling the toothed disc handle 2 is to inspect the gap between it and the toothed disc block on the butterfly valve toothed disc 1, that is, the toothed disc handle 2 is rotated to the position of the closed position bayonet 13, and a feeler gauge is inserted into the gap between the toothed disc block and the toothed disc handle 2. The size of the gap between the two can be known according to the feeler gauge used, so as to judge whether the gap meets the production requirements.

[0023] The inspection tool chassis 3 is fixedly provided with mounting hole positioning columns 9 corresponding to each toothed disc mounting hole 8 on the butterfly valve toothed disc 1, and the outer diameter of the mounting hole positioning columns 9 matches the aperture of the toothed disc mounting hole 8. When inspecting the butterfly valve toothed disc 1, the mounting hole positioning columns 9 are inserted into the corresponding toothed disc mounting holes 8, so that the inspection and assembly of the butterfly valve toothed disc 1 is realized. The smooth assembly of the two indicates that the size and position of the toothed disc mounting hole 8 are accurate. The inspection tool chassis 3 is also provided with a positioning block inspection groove 11 corresponding to the toothed disc positioning block 10 on the butterfly valve toothed disc 1. After the butterfly valve toothed disc 1 and the inspection tool chassis 3 are assembled, the toothed disc positioning block 10 is just located in the positioning block inspection groove 11, indicating that the size and position of the toothed disc positioning block 10 are accurate. An inspection and assembly guide surface 12 with a gradually decreasing outer diameter can be correspondingly provided at the top of each mounting hole positioning column 9, so that the butterfly valve toothed disc 1 can be quickly inspected and assembled with the inspection tool chassis 3.

[0024] In this embodiment, the inspection tool chassis 3 located outside the mounting hole positioning column 9 is further provided with a bayonet inspection groove 14 for inspecting the closed position bayonet 13 on the butterfly valve toothed disc 1, and a bayonet positioning column 15 is detachably inserted in the bayonet inspection groove 14. After the butterfly valve toothed disc 1 and the inspection tool chassis 3 are assembled, the bayonet positioning column 15 is taken out and inserted into the bayonet inspection groove 14. If the upper end of the bayonet positioning column 15 is just located in the closed position bayonet 13, it means that the closed position bayonet 13 is accurately positioned.

[0025] The inspection tool chassis 3 includes a tool chassis body 31, a circular inspection support boss 32 is provided at the top of the tool chassis body 31, the center hole inspection slot 5, the mounting hole positioning column 9, and the positioning block inspection slot 11 are all provided on the inspection support boss 32, and the bayonet inspection slot 14 is provided on the tool chassis body 31 outside the inspection support boss 32. The inspection support boss 32 can lift the butterfly valve gear disc 1 to a certain height so as to avoid the handle tip 16 at the bottom of the gear disc handle 2 so that it can smoothly rotate along the inspection assembly pin 7.

[0026] The description of the present invention is given for the purpose of illustration and description, and is not intended to be exhaustive or to limit the present invention to the disclosed form. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and design various embodiments with various modifications suitable for specific uses.

Claims

1. A combined inspection tool for a butterfly valve toothed disc and a handle, used for inspecting a butterfly valve toothed disc and the butterfly valve toothed disc and the toothed disc handle after assembly, characterized in that: It includes an inspection tool chassis, the center of which is provided with a center hole inspection groove for inspecting the center hole of the butterfly valve toothed disc, a handle inspection assembly device for installing the toothed disc handle is detachably provided in the center hole inspection groove, mounting hole positioning columns corresponding to the toothed disc mounting holes on the butterfly valve toothed disc are fixedly arranged on the inspection tool chassis, a positioning block inspection groove corresponding to the toothed disc positioning block on the butterfly valve toothed disc is also provided on the inspection tool chassis, and a bayonet inspection groove for inspecting the closed position bayonet on the butterfly valve toothed disc is also provided on the inspection tool chassis located outside the mounting hole positioning column, and a bayonet positioning column is detachably inserted in the bayonet inspection groove.

2. The combined inspection tool for the butterfly valve toothed disc and handle according to claim 1, characterized in that: The handle inspection assembly device comprises a cylindrical inspection assembly base which is sleeved in the center hole inspection groove and the center hole of the toothed disc. The top of the inspection assembly base is fixedly connected with a square columnar inspection assembly pin, and the toothed disc handle is plugged into the inspection assembly pin.

3. The combined inspection tool for the butterfly valve toothed disc and handle according to claim 1, characterized in that: The inspection tooling chassis includes a tooling chassis body, a circular inspection support boss is provided on the top of the tooling chassis body, the center hole inspection groove, the mounting hole positioning column, and the positioning block inspection groove are all provided on the inspection support boss, and the bayonet inspection groove is provided on the tooling chassis body outside the inspection support boss.

4. The combined inspection tool for the butterfly valve toothed disc and handle according to claim 1, characterized in that: The top end of each mounting hole positioning column is correspondingly provided with an inspection and assembly guide surface with a gradually decreasing outer diameter.