Metal product surface detection device

By introducing a motor-driven gear system and hydraulic system into the surface detection device of metal products, rotary clamping and movement of metal products are achieved, the problem of insufficient clamping and detection status in the prior art is solved, and the accuracy of detection is improved and stability.

CN222353637UActive Publication Date: 2025-01-14HEBEI ONEIDA TECH CO LTD
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Patent Information

Application Number
CN202420857539.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-01-14
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The existing metal product surface detection devices have shortcomings in clamping and detection status, resulting in the accuracy and stability of the measurement data to be improved.

Method used

A metal product surface detection device including a detection housing, a positioning unit, a clamping unit and a detection unit is designed. The rotating clamping and movement of the workpiece is realized through a motor-driven gear system, and the clamping height and rotation are adjusted in combination with the hydraulic system. Components are inspected in all aspects.

Benefits of technology

It improves the clamping firmness and practicality of the workpiece, ensuring the accuracy and stability of the inspection data.

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  • Figure CN222353637U_ABST
    Figure CN222353637U_ABST
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Abstract

The utility model belongs to the technical field of metal product processing, and particularly relates to a metal product surface detection device which comprises a detection shell, a detection device is installed in the detection shell, the detection device comprises a positioning unit, a clamping unit and a detection unit, the positioning unit is installed in the detection shell, and the clamping unit is installed in the detection shell. The clamping unit is installed in the detection shell, and the detection unit is installed in the detection shell. According to the metal product surface detection device, a motor II is started to drive a transmission gear to rotate, so that the transmission gear rotates to further enable a driven gear to perform gear meshing, a clamping arm I is controlled to perform rotary clamping, and a meshing gear is further enabled to perform gear meshing through the driven gear; therefore, the second clamping arm is controlled to rotate and clamp through the meshing gear, and the workpiece to be detected is clamped.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal product processing, in particular to a metal product surface detection device. Background Art

[0002] The metal products industry includes the manufacturing of structural metal products, metal tools, containers and metal packaging containers, stainless steel and similar daily metal products, etc. With the progress of society and the development of science and technology, metal products are used more and more widely in industry, agriculture and various fields of people's lives, creating more and more value for society. Therefore, detection devices are often used on the surface of metal products.

[0003] In the patent document with publication number CN211978517U, a surface hardness detection device for mold metal products is disclosed. The device places the metal product on a placement table, and drives the transmission block meshing with the second bevel gear on the operating lever to rotate inside the adjustment groove. Since the top of the transmission block meshes with the four first bevel gears, it drives the two symmetrical rotating screws to rotate in the opposite direction, allowing the two symmetrical movable blocks on the rotating screw to approach each other, thereby driving the clamping rod to slide on the strip slide groove to clamp the metal product in the middle. The fixing effect is better and the stability is higher, which can avoid the metal product from slipping during measurement, so as to ensure the accuracy of the detection data.

[0004] However, the device's ability to clamp the workpiece to be inspected and the state of the inspection still needs to be improved.

[0005] Therefore, we propose a metal product surface detection device to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide a metal product surface detection device to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a metal product surface detection device, comprising a detection housing, a detection device is installed inside the detection housing, the detection device comprises a positioning unit, a clamping unit, and a detection unit, the positioning unit is installed inside the detection housing, the clamping unit is installed inside the detection housing, and the detection unit is installed inside the detection housing;

[0008] The clamping unit includes a connecting rod, a clamping plate, a transmission gear, a second motor, a second motor bracket, a driven gear, a meshing gear, a connecting plate, a clamping arm 1, and a second clamping arm. The connecting rod is installed inside the detection housing, the clamping plate is installed at the bottom of the connecting rod, the transmission gear is installed inside the clamping plate, the second motor is installed inside the transmission gear, the second motor bracket is installed at the bottom of the second motor, the driven gear gear is meshed with the gear ring of the transmission gear, the meshing gear gear is meshed with the outer surface of the driven gear, the first clamping arm is installed at the bottom of the driven gear, the second clamping arm is installed at the bottom of the driven gear, the second clamping arm is installed at the bottom of the meshing gear, and the connecting plate is installed on the outer surface of the first clamping arm. By starting the second motor, the second motor drives the transmission gear to rotate, so that the rotation of the transmission gear further causes the driven gear to mesh, thereby controlling the first clamping arm to rotate and clamp, thereby further causing the meshing gear to mesh through the driven gear, thereby controlling the second clamping arm to rotate and clamp through the meshing gear, thereby completing the clamping of the workpiece to be inspected.

[0009] Preferably, anti-slip pads are installed on the inner surfaces of the clamping arm 1 and the clamping arm 2, so as to improve the firmness of clamping the workpiece.

[0010] Preferably, the positioning unit includes a motor 1, a motor 1 bracket, a screw, a sliding rod, a moving block, a hydraulic cylinder, a hydraulic rod, and a rotating assembly. The motor 1 bracket is installed on the left side of the detection shell, the motor 1 is installed on the top of the motor 1 bracket, the screw is installed on the output shaft of the motor 1, the sliding rod is installed inside the detection shell, the moving block is installed on the outer surface of the screw, the hydraulic cylinder is installed on the bottom of the moving block, the hydraulic rod is installed on the bottom of the hydraulic cylinder, and the rotating assembly is installed on the bottom of the hydraulic rod. By installing the positioning unit and starting the motor 1, the motor 1 drives the screw to rotate, and the screw rotates and drives the moving block to move back and forth, so that the moving block drives the entire clamping unit to move back and forth, and then the hydraulic cylinder pushes the hydraulic rod to rise and fall, thereby controlling the clamping height of the entire clamping unit, and the entire clamping unit is rotated by the rotating assembly, so that the outer surface of the entire workpiece can be detected, thereby improving the practicability of the device.

[0011] Preferably, the connecting rod is fixedly connected to the rotating assembly.

[0012] Preferably, the detection unit includes a placement table, a heating chamber, and a detection component. The placement table is installed inside the detection shell, the heating chamber is installed inside the detection shell, and the detection component is installed inside the detection shell. By placing the workpiece on the top of the placement table, the workpiece to be inspected is transported to the inside of the heating chamber through the clamping unit, and the workpiece is heated by the heating chamber, so that the workpiece to be inspected is inspected by the detection component.

[0013] Preferably, a shell door is installed on the front of the detection shell, a perspective window is opened inside the shell door, a central control shell is installed on the left side of the detection shell, a handle is installed on the front of the shell door, and a control panel is installed on the front of the central control shell.

[0014] Preferably, the model of the motor one is Y80M1-2, and the model of the motor two is Y100ML1-4.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The metal product surface detection device starts motor 2, so that motor 2 drives the transmission gear to rotate, thereby the transmission gear rotates to further make the driven gear mesh, thereby controlling clamp arm 1 to rotate and clamp, thereby further making the meshing gear mesh through the driven gear, and controlling clamp arm 2 to rotate and clamp through the meshing gear, thereby completing the clamping of the workpiece to be inspected.

[0017] 2. The surface detection device for metal products starts motor 1 by installing a positioning unit, so that motor 1 drives the screw rod to rotate, and the screw rod rotates to drive the moving block to move forward and backward, so that the moving block drives the entire clamping unit to move forward and backward, and then the hydraulic cylinder pushes the hydraulic rod to move up and down, so as to control the clamping height of the entire clamping unit, and then the entire clamping unit is rotated by the rotating assembly, so that the outer surface of the entire workpiece can be detected, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is the overall structure diagram of the utility model;

[0019] Figure 2 It is the internal structure diagram of the utility model;

[0020] Figure 3 This is a structural diagram of the positioning unit of the utility model;

[0021] Figure 4 This is a structural diagram of the clamping unit of the present utility model.

[0022] In the figure: 101, detection shell; 102, shell door; 103, perspective window; 104, handle; 105, central control shell; 106, control panel; 2, placement table; 3, heating chamber; 4, detection device; 501, motor one; 502, motor one bracket; 503, screw rod; 504, slide rod; 505, moving block; 601, hydraulic cylinder; 602, hydraulic rod; 7, rotating assembly; 801, connecting rod; 802, clamping plate; 803, transmission gear; 804, motor two; 805, motor two bracket; 806, driven gear; 807, meshing gear; 808, connecting plate; 809, clamping arm one; 810, clamping arm two. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-Figure 4 The utility model provides a technical solution: a metal product surface detection device, including a detection housing 101, a detection device is installed inside the detection housing 101, the detection device includes a positioning unit, a clamping unit, and a detection unit, the positioning unit is installed inside the detection housing 101, the clamping unit is installed inside the detection housing 101, and the detection unit is installed inside the detection housing 101;

[0025] The clamping unit includes a connecting rod 801, a clamping plate 802, a transmission gear 803, a motor 804, a motor 805, a driven gear 806, a meshing gear 807, a connecting plate 808, a clamping arm 1 809, and a clamping arm 2 810. The connecting rod 801 is installed inside the detection housing 101, the clamping plate 802 is installed at the bottom of the connecting rod 801, the transmission gear 803 is installed inside the clamping plate 802, the motor 804 is installed inside the transmission gear 803, the motor 2 bracket 805 is installed at the bottom of the motor 804, the driven gear 806 is meshed with the gear ring of the transmission gear 803, and the meshing gear 807 is meshed with the driven gear 806. The outer surface of the clamp arm 809 is installed on the bottom of the driven gear 806, the clamp arm 2 810 is installed on the bottom of the meshing gear 807, and the connecting plate 808 is installed on the outer surface of the clamp arm 809. By starting the motor 2 804, the motor 2 804 drives the transmission gear 803 to rotate, thereby the transmission gear 803 rotates to further make the driven gear 806 engage with the gears, thereby controlling the clamp arm 1 809 to rotate and clamp, thereby the meshing gear 807 is further engaged with the driven gear 806, thereby controlling the clamp arm 2 810 to rotate and clamp through the meshing gear 807, thereby completing the clamping of the workpiece to be inspected.

[0026] Anti-skid pads are installed on the inner surfaces of the clamping arm 1 809 and the clamping arm 2 810 to improve the firmness of clamping the workpiece.

[0027] The positioning unit includes a motor 501, a motor bracket 502, a screw 503, a slide 504, a moving block 505, a hydraulic cylinder 601, a hydraulic rod 602, and a rotating assembly 7. The motor bracket 502 is installed on the left side of the detection housing 101, the motor 501 is installed on the top of the motor bracket 502, the screw 503 is installed on the output shaft of the motor 501, the slide 504 is installed inside the detection housing 101, the moving block 505 is installed on the outer surface of the screw 503, the hydraulic cylinder 601 is installed on the bottom of the moving block 505, and the hydraulic rod 602 is installed on the outer surface of the hydraulic cylinder 601. At the bottom, the rotating component 7 is installed at the bottom of the hydraulic rod 602. The motor 501 is started by installing the positioning unit, so that the motor 501 drives the screw rod 503 to rotate. After the screw rod 503 rotates, it drives the moving block 505 to move forward and backward, so that the moving block 505 drives the entire clamping unit to move forward and backward, and then the hydraulic cylinder 601 pushes the hydraulic rod 602 to rise and fall, so as to control the clamping height of the entire clamping unit, so that the entire clamping unit is rotated by the rotating component 7, so that the outer surface of the entire workpiece can be detected, thereby improving the practicability of the device.

[0028] The connecting rod 801 is fixedly connected to the rotating assembly 7 .

[0029] The detection unit includes a placement table 2, a heating chamber 3, and a detection component 4. The placement table 2 is installed inside the detection shell 101, the heating chamber 3 is installed inside the detection shell 101, and the detection component 4 is installed inside the detection shell 101. By placing the workpiece on the top of the placement table 2, the workpiece to be detected is transported to the inside of the heating chamber 3 through the clamping unit, and the workpiece is heated by the heating chamber 3, so that the workpiece to be detected is detected by the detection component 4.

[0030] A housing door 102 is installed on the front of the detection housing 101, a perspective window 103 is opened inside the housing door 102, a central control housing 105 is installed on the left side of the detection housing 101, a handle 104 is installed on the front of the housing door 102, and a control panel 106 is installed on the front of the central control housing 105.

[0031] The model of motor 1 501 is Y80M1-2, and the model of motor 2 804 is Y100ML1-4.

[0032] Working principle: Place the metal product to be inspected on the top of the placement table 2, start the motor 501, so that the motor 501 drives the screw rod 503 to rotate, thereby controlling the moving block 505 to move forward and backward. When the moving block 505 is located on the top of the placement table 2, the hydraulic cylinder 601 pushes the hydraulic rod 602 to move downward, and the motor 804 is started, so that the motor 804 drives the transmission gear 803 to rotate, thereby the transmission gear 803 rotates to further make the driven gear 806 engage with the gears, thereby controlling the clamp arm 80 9 is rotated and clamped, thereby further making the meshing gear 807 mesh through the driven gear 806, thereby controlling the clamping arm 2 810 to rotate and clamp through the meshing gear 807, thereby clamping the workpiece to be inspected, and further driving the moving block 505 to move through the screw rod 503, thereby controlling the workpiece to enter the interior of the heating chamber 3, and heating the surface of the workpiece to be inspected, thereby further rotating the screw rod 503 to move the moving block 505, thereby inspecting the surface of the metal product to be inspected through the inspection component 4.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A metal product surface detection device, comprising a detection housing (101), characterized in that: A detection device is installed inside the detection housing (101), the detection device comprising a positioning unit, a clamping unit, and a detection unit, the positioning unit is installed inside the detection housing (101), the clamping unit is installed inside the detection housing (101), and the detection unit is installed inside the detection housing (101); The clamping unit comprises a connecting rod (801), a clamping plate (802), a transmission gear (803), a motor 2 (804), a motor 2 bracket (805), a driven gear (806), a meshing gear (807), a connecting plate (808), a clamping arm 1 (809), and a clamping arm 2 (810). The connecting rod (801) is installed inside the detection housing (101), the clamping plate (802) is installed at the bottom of the connecting rod (801), the transmission gear (803) is installed inside the clamping plate (802), and the motor 2 (804) is installed inside the transmission gear (803), the motor two bracket (805) is installed at the bottom of the motor two (804), the driven gear (806) is meshed with the gear ring of the transmission gear (803), the meshing gear (807) is meshed with the outer surface of the driven gear (806), the clamping arm one (809) is installed at the bottom of the driven gear (806), the clamping arm two (810) is installed at the bottom of the meshing gear (807), and the connecting plate (808) is installed on the outer surface of the clamping arm one (809).

2. A metal product surface detection device according to claim 1, characterized in that: Anti-slip pads are installed on the inner surfaces of the clamping arm 1 (809) and the clamping arm 2 (810).

3. A metal product surface detection device according to claim 1, characterized in that: The positioning unit comprises a motor 1 (501), a motor 1 bracket (502), a screw (503), a slide bar (504), a moving block (505), a hydraulic cylinder (601), a hydraulic rod (602), and a rotating assembly (7). The motor 1 bracket (502) is installed on the left side of the detection housing (101), the motor 1 (501) is installed on the top of the motor 1 bracket (502), the screw (503) is installed on the output shaft of the motor 1 (501), the slide bar (504) is installed inside the detection housing (101), the moving block (505) is installed on the outer surface of the screw (503), the hydraulic cylinder (601) is installed on the bottom of the moving block (505), the hydraulic rod (602) is installed on the bottom of the hydraulic cylinder (601), and the rotating assembly (7) is installed on the bottom of the hydraulic rod (602).

4. A metal product surface detection device according to claim 1, characterized in that: The connecting rod (801) is fixedly connected to the rotating assembly (7).

5. The metal product surface detection device according to claim 1, characterized in that: The detection unit comprises a placement table (2), a heating chamber (3), and a detection component (4); the placement table (2) is installed inside the detection shell (101); the heating chamber (3) is installed inside the detection shell (101); and the detection component (4) is installed inside the detection shell (101).

6. A metal product surface detection device according to claim 1, characterized in that: A housing door (102) is installed on the front of the detection housing (101), a perspective window (103) is provided inside the housing door (102), a central control housing (105) is installed on the left side of the detection housing (101), a handle (104) is installed on the front of the housing door (102), and a control panel (106) is installed on the front of the central control housing (105).

7. A metal product surface detection device according to claim 3, characterized in that: The model of the motor 1 (501) is Y80M1-2, and the model of the motor 2 (804) is Y100ML1-4.

Citation Information

Patent Citations

  • Die metal product surface hardness detection device

    CN211978517U