Clamping mechanism for electrical element detection
By using a conveyor track clamping mechanism with load-bearing disc and guide disc in electrical component detection, combined with telescopic cylinders and independent control clamping components, simultaneous detection of dual stations is achieved, and a single in the prior art is solved The problem of low station detection efficiency reduces costs and extends the life of the equipment.
Patent Information
- Application Number
- CN202420783717.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-04-16
AI Technical Summary
The existing electrical component detection and clamping mechanism can only realize single station detection, which is inefficient, and dual station detection requires two sets of tracks, which is costly and inefficient.
Using a clamping mechanism including a detection workbench and a conveying track, the guide disc is driven to rotate through a load-bearing disc, combined with a telescopic cylinder and an independent control clamping assembly, the dual stations of electrical components are achieved simultaneously clamped and detected, reducing transmission. The number of starts and stops of the track.
Dual station detection is realized under a single transmission track, which improves detection efficiency, saves detection time and cost, and extends the service life of the transmission track.
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Figure CN222353958U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrical component detection, in particular to a clamping mechanism for electrical component detection. Background Art
[0002] According to a clamping mechanism for electrical component detection disclosed in Chinese patent number CN219320080U, it involves the technical field related to electrical components, including an electrical component detection table and a clamping mechanism, wherein the clamping mechanism includes a placement slot, a bidirectional slide, bolts, a servo motor, a rotating shaft, a slider and a clamping block, a control switch is fixedly connected to one side surface of the electrical component detection table, a clamping mechanism is arranged on the upper surface of the electrical component detection table, and an observation mechanism is arranged on the upper surface of the electrical component detection table. The clamping of the electrical component detection table is achieved by turning on the control switch, thereby starting the servo motor, the rotating shaft drives the bidirectional slide to move, and the slider moves in both directions, thereby driving the clamping block to clamp the electrical component, thus completing the effect of clamping the electrical component.
[0003] The above-mentioned comparative documents and prior arts have the problem that when used for electrical component inspection, a single track is generally used for single-station inspection, which is inefficient. When used for double-station clamping inspection, two sets of tracks need to be set up, which is costly and inefficient. In the case of a single track, double-station inspection cannot be achieved through the clamping mechanism. Utility Model Content
[0004] The utility model aims to solve the disadvantages of the prior art that the clamping mechanism and the track can only perform single-station detection and the efficiency is low, and proposes a clamping mechanism for electrical component detection.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a clamping mechanism for electrical component detection, comprising a detection workbench and a conveying track, a conveying track is bolted to the center position of the top surface of the detection workbench, a load-bearing disc is provided on the surface of the conveying track, an adjusting motor is embedded in the load-bearing disc, the output shaft of the adjusting motor is connected to a guide disc, and the bottom surface of the guide disc is abutted against the top surface of the load-bearing disc, a telescopic cylinder is embedded in the circumference of the guide disc, the movable ends of the telescopic cylinder are respectively connected to a first clamping assembly and a second clamping assembly, and detection equipment mounting holes are provided on both sides of the top surface of the detection workbench near the edge.
[0006] Preferably, the first clamping assembly includes a cylinder mounting seat and a first clamping plate, the movable end of the telescopic cylinder is connected to the cylinder mounting seat, a double-axis cylinder is embedded inside the cylinder mounting seat, and the movable ends of the double-axis cylinder are both connected to the first clamping plate.
[0007] Preferably, the second clamping assembly includes an adjusting guide seat and a second clamping plate, the back side of the adjusting guide seat is connected to the movable end of the telescopic cylinder, limit springs are provided on both sides of the adjusting guide seat, the ends of the limit springs are connected to the side ends of the second clamping plate, and the ends of the second clamping plate are embedded in the adjusting guide seat.
[0008] Preferably, the top and bottom surfaces of the adjustment guide seat are provided with T-shaped slide rails, and the top and bottom surfaces of one end of the second clamping plate embedded in the adjustment guide seat are provided with T-shaped sliders, and the T-shaped sliders are clearance-matched with the T-shaped slide grooves.
[0009] Preferably, the rotation angle interval of the regulating motor is the same as the circumferential angle between adjacent telescopic cylinders, and the angles between adjacent telescopic cylinders are the same.
[0010] Preferably, the load-bearing disc and the vertical center line, the vertical center line of the guide disc and the vertical center line of the regulating motor coincide with each other.
[0011] Preferably, adjacent first clamping assemblies are independently controlled, adjacent second clamping assemblies are independently controlled, and the telescopic cylinders for the relative positions of the guide disc surfaces are uniformly controlled.
[0012] In the utility model, the transmission track surface of the detection workbench is used to control the angle by driving the guide disc to rotate through the load-bearing disc, and the electrical components are clamped by the first clamping assembly and the second clamping assembly connected by the circumference of the guide disc surface, so that the telescopic cylinders in relative positions are extended at the same time, so that the detection equipment on both sides of the detection workbench can detect the electrical components on both sides at the same time, and the detection of electrical components on both sides of a workstation during one-way transmission is realized at the same time, thereby improving the detection efficiency and saving detection time and detection cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural diagram of the utility model;
[0014] Figure 2 This is a diagram of the guide disc connection structure of the utility model;
[0015] Figure 3 This is a diagram of the internal structure of the guide disc of the utility model;
[0016] Figure 4 It is an axonometric drawing of the present utility model.
[0017] Legend:
[0018] 1. Inspection workbench; 2. Inspection equipment mounting hole; 3. Conveying track; 4. Load-bearing disc; 5. Guide disc; 6. Telescopic cylinder; 7. Adjusting motor; 8. First clamping assembly; 801. Cylinder mounting seat; 802. Double-axis cylinder; 803. First clamping plate; 9. Second clamping assembly; 901. Adjusting guide seat; 902. Limiting spring; 903. T-type slide rail; 904. T-type slide block; 905. Second clamping plate. DETAILED DESCRIPTION
[0019] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.
[0020] The specific embodiments of the present utility model are described below in conjunction with the accompanying drawings. Specific embodiment 1
[0021] Reference Figure 1-4, a clamping mechanism for electrical component detection, comprising a detection workbench 1 and a conveying track 3, a conveying track 3 is bolted to the center of the top surface of the detection workbench 1, a load-bearing disc 4 is provided on the surface of the conveying track 3, an adjusting motor 7 is embedded in the load-bearing disc 4, an output shaft of the adjusting motor 7 is connected with a guide disc 5, and the bottom surface of the guide disc 5 is against the top surface of the load-bearing disc 4, a telescopic cylinder 6 is embedded in the inner circumference of the guide disc 5, and the movable ends of the telescopic cylinder 6 are respectively connected with a first clamping assembly 8 and a second clamping assembly 9, detection equipment mounting holes 2 are provided at both sides of the top surface of the detection workbench 1 near the edge, when the whole device is in use, it is mainly realized that when a conveying track 3 is set on the surface of the detection workbench 1, the electrical components can be clamped and detected by the workstations on both sides through the device, compared with the traditional method, when electrical components need to be detected on both sides of the detection workbench 1 at the same time, two sets of conveying tracks 3 need to be set for transmission, and the present application is relative to the two sets of conveying tracks 3. A set of tracks can be used to achieve two-way workstation detection, thereby saving detection costs. During the detection, the load-bearing disc 4 is moved to the detection position by the conveying track 3, the conveying track 3 stops conveying, and the telescopic cylinder 6 on the surface of the guide disc 5 extends, driving the electrical components clamped by the first clamping assembly 8 and the second clamping assembly 9 to extend to the position of the mounting hole of the detection equipment. The operator performs detection through the detection equipment. After the detection is completed, the telescopic cylinder 6 contracts, and the guide disc 5 rotates to the next position of the telescopic cylinder 6 corresponding to the mounting hole position of the detection equipment, and then extends again for detection until the guide disc 5 rotates 180 degrees, and the electrical components of the first clamping assembly 8 and the second clamping assembly 9 on the surface are all detected, and the conveying track 3 resumes operation to detect the electrical components on the surface of the next guide disc 5. By adopting this method, the number of starts and stops of the conveying track 3 can be effectively reduced, thereby saving energy and extending the service life of the conveying track 3.
[0022] When the first clamping assembly 8 is in use, since the first clamping assembly 8 includes a cylinder mounting seat 801 and a first clamping plate 803, the movable end of the telescopic cylinder 6 is connected to the cylinder mounting seat 801, and a double-axis cylinder 802 is embedded inside the cylinder mounting seat 801. The movable ends of the double-axis cylinder 802 are both connected to the first clamping plate 803. Therefore, the movable ends of the double-axis cylinder 802 are telescoped to adjust the distance between the first clamping plates 803, thereby realizing automatic clamping of electrical components.
[0023] When the second clamping assembly 9 is actually used, since the second clamping assembly 9 includes an adjustment guide seat 901 and a second clamping plate 905, the back of the adjustment guide seat 901 is connected to the movable end of the telescopic cylinder 6, and limit springs 902 are provided on both sides of the adjustment guide seat 901, and the ends of the limit springs 902 are connected to the side ends of the second clamping plate 905, and the ends of the second clamping plate 905 are embedded in the adjustment guide seat 901. When the limit spring 902 maintains its original length, the edges of the second clamping plate 905 are abutted to maintain the minimum clamping distance. When the component is placed between the second clamping plates 905, the limit spring 902 is squeezed, and the electrical component is clamped by the second clamping plate 905 through the rebound force of the limit spring 902, thereby realizing manual clamping of the electrical component. The top and bottom surfaces of the adjustment guide seat 901 are both provided with T-shaped slide rails 903, and the top and bottom surfaces of one end of the second clamping plate 905 embedded in the adjustment guide seat 901 are both provided with T-shaped sliders 904. The T-shaped slider 904 is matched with the T-shaped slide groove clearance to ensure the stability of the guiding movement of the second clamping plate 905 and prevent it from falling off.
[0024] Other limiting structures of the entire device are as follows: the rotation angle interval of the adjusting motor 7 is the same as the circumferential angle between adjacent telescopic cylinders 6, and the angles between adjacent telescopic cylinders 6 are the same, ensuring that each rotation of the adjusting motor 7 can make the telescopic cylinder 6 correspond to the position of the mounting hole 2 of the detection equipment, thereby improving the accuracy; the load-bearing disc 4 and the vertical center line, the vertical center line of the guide disc 5 and the vertical center line of the adjusting motor 7 coincide with each other, which is convenient for angle adjustment; adjacent first clamping assemblies 8 are independently controlled, and adjacent second clamping assemblies 9 are independently controlled; the telescopic cylinders 6 relative to the surface of the guide disc 5 are uniformly controlled, which is convenient for detection and telescopic control. Specific embodiment 2
[0025] Reference Figure 1-4 In actual use, the length of the conveying track 3 is not limited to the length in the attached drawing. When used for actual detection, both ends of the conveying track 3 are extended, one end is used for the transmission of electrical components to be detected, and the other end is used for the transmission of electrical components that have been detected. Only a section of the conveying track 3 at the position of the detection workbench 1 has the detection function.
[0026] A plurality of detection equipment mounting holes 2 are arranged on the surface of the detection workbench 1. When each detection equipment mounting hole 2 is in use, there are two installation modes. One is to install a set of equipment for electrical component detection at the position of a detection equipment mounting hole 2, and various parameter detections of the electrical components can be achieved through one workstation. The other is that each workstation is a link of the electrical component detection in turn, and all the workstations on one side of the entire detection workbench 1 are a complete detection process. When the first mode is used, after one group of detection is completed, the transmission distance of the transmission track 3 is the length of a detection workbench 1. When the second detection mode is used, after one group of detection is completed, the transmission distance of the transmission track 3 is the distance between adjacent load-bearing discs 4. The selection is made according to actual use requirements. At the same time, the detection equipment installed on the surface of the detection equipment mounting hole 2 is set according to the actual detection content and requirements.
[0027] In order to increase the convenience and synchronization of detection, the relative position of the telescopic cylinder 6 of the guide table is generally set to the same type of clamping assembly, and the surface connection of the telescopic cylinder 6 at adjacent positions can be the same or different clamping assemblies. In order to increase the adaptability of two-way detection, the number of telescopic cylinders 6 on the surface of the guide disc 5 is generally set to four times, generally set to four groups of telescopic cylinders 6, and a maximum of eight groups. Specific embodiment 3
[0028] Reference Figure 1-4 When the entire device is actually used, it is controlled by a single-chip microcomputer. When the conveyor track 3 moves, an autonomous positioning structure is provided between the load-bearing disc 4 and the detection equipment mounting hole 2. When the load-bearing disc 4 moves to this position, the conveyor track 3 automatically pauses. After the detection is completed, the conveyor track 3 resumes operation by pressing the control button provided on the surface of the detection equipment mounting hole 2. Since this positioning start-stop structure is an existing technology for the existing industrial conveyor track 3, the specific control method can refer to the existing conveyor track 3 start-stop positioning technology and control method.
[0029] In summary: the surface of the conveying track 3 on the surface of the detection workbench 1 is used to drive the guide disc 5 to rotate through the load-bearing disc 4 to control the angle, and the first clamping assembly 8 and the second clamping assembly 9 connected by the circumference of the guide disc 5 are used to clamp the electrical components, so that the telescopic cylinders 6 in relative positions are extended at the same time, so that the detection equipment on both sides of the detection workbench 1 can detect the electrical components on both sides at the same time, and realize the detection of electrical components on both sides of a workstation during one-way transmission, thereby improving the detection efficiency while saving detection time and detection cost.
[0030] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A clamping mechanism for electrical component inspection, comprising an inspection workbench (1) and a conveying track (3), characterized in that: A conveying track (3) is bolted to the center of the top surface of the detection workbench (1), a load-bearing disc (4) is provided on the surface of the conveying track (3), an adjusting motor (7) is embedded inside the load-bearing disc (4), an output shaft of the adjusting motor (7) is connected to a guide disc (5), and the bottom surface of the guide disc (5) is against the top surface of the load-bearing disc (4), a telescopic cylinder (6) is embedded in the inner circumference of the guide disc (5), and the movable ends of the telescopic cylinder (6) are respectively connected to a first clamping assembly (8) and a second clamping assembly (9), and detection equipment mounting holes (2) are provided on both sides of the top surface of the detection workbench (1) near the edge.
2. The clamping mechanism for electrical component detection according to claim 1, characterized in that: The first clamping assembly (8) comprises a cylinder mounting seat (801) and a first clamping plate (803); the movable end of the telescopic cylinder (6) is connected to the cylinder mounting seat (801); a double-axis cylinder (802) is embedded in the cylinder mounting seat (801); and the movable ends of the double-axis cylinder (802) are both connected to the first clamping plate (803).
3. The clamping mechanism for electrical component detection according to claim 1, characterized in that: The second clamping assembly (9) comprises an adjusting guide seat (901) and a second clamping plate (905); the back side of the adjusting guide seat (901) is connected to the movable end of the telescopic cylinder (6); limiting springs (902) are provided on both sides of the inside of the adjusting guide seat (901); the ends of the limiting springs (902) are connected to the side ends of the second clamping plate (905); and the ends of the second clamping plate (905) are embedded in the inside of the adjusting guide seat (901).
4. The clamping mechanism for electrical component detection according to claim 3, characterized in that: The top and bottom surfaces of the adjusting guide seat (901) are both provided with T-shaped slide rails (903); the top and bottom surfaces of one end of the second clamping plate (905) embedded in the adjusting guide seat (901) are both provided with T-shaped slide blocks (904); the T-shaped slide blocks (904) are clearance-matched with the T-shaped slide grooves.
5. The clamping mechanism for electrical component detection according to claim 1, characterized in that: The rotation angle interval of the regulating motor (7) is the same as the circumferential angle between adjacent telescopic cylinders (6), and the angles between adjacent telescopic cylinders (6) are the same.
6. The clamping mechanism for electrical component detection according to claim 1, characterized in that: The load-bearing disc (4) and the vertical center line, the vertical center line of the guide disc (5) and the vertical center line of the regulating motor (7) coincide with each other.
7. The clamping mechanism for electrical component detection according to claim 1, characterized in that: The adjacent first clamping assemblies (8) are independently controlled, the adjacent second clamping assemblies (9) are independently controlled, and the telescopic cylinders (6) for the relative positions of the surfaces of the guide discs (5) are uniformly controlled.
Citation Information
Patent Citations
Clamping mechanism for electrical element detection
CN219320080U