Photoelectric comprehensive bunched cable for intelligent power station

By designing the photoelectric integrated beam cable for smart power stations and combining the composition of multiple units, the laying problems and insufficient anti-interference ability caused by different communication methods in smart substations are solved, and small-scale, flexible laying and high anti-interference ability are achieved. , suitable for communication and power supply in smart grids and other scenarios.

CN222354814UActive Publication Date: 2025-01-14JIANGSU JULIANG PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202420976383.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-01-14
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

Different communication methods in smart substations lead to the laying of different communication lines, which takes up a large space and increases labor costs. In addition, ordinary communication power lines and radio frequency lines have weak anti-interference and noise resistance, making them prone to signal transmission distortion.

Method used

Design an integrated optical cluster cable for smart power stations, including electrical units, optical units, radio frequency units and network cable units set in matrix. The outer sheath is covered with outer sheaths and connected by hinges. Various compositions are used to improve anti-interference ability. For example, in optical units, tight-fitting optical fibers and aramid filling, central reinforcement and water barrier layers, semiconductor layers and shielding networks are used in radio frequency units, and cable cores and shielding layers are used in network cable units to enhance overall anti-interference and resistance Noise capability.

Benefits of technology

It realizes a small size and easy to lay photoelectric beam cable, improves the anti-interference and noise resistance of communication power lines and radio frequency lines, and is suitable for communication and power supply between smart grid equipment, saving space and reducing comprehensive costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a photoelectric integrated bunched cable for an intelligent power station, which comprises an electric unit, an optical unit, a radio frequency unit and a network cable unit which are arranged in a matrix, the outer sides of the electric unit, the optical unit, the radio frequency unit and the network cable unit are respectively coated with an outer sheath, and a hinge is connected between the adjacent outer sheaths. The electric unit comprises a plurality of conductors I, insulators I wrapping the conductors I, and a braid layer wrapping the plurality of insulators I together; the optical unit at least comprises two composition modes; the radio frequency unit comprises a conductor II, an insulator II, a semi-conductive layer and a shielding net which are sequentially arranged from inside to outside; and each network cable unit comprises a cable core, a wrapping layer and a shielding layer which are sequentially arranged from inside to outside. The photoelectric bunched cable is formed by combining the electric unit, the optical unit, the radio frequency unit and the network cable unit, and has the advantages of being small in size and convenient to lay.
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Description

Technical Field

[0001] The utility model relates to the technical field of optical fiber cables and cables, in particular to an optoelectronic integrated bundled cable for intelligent power stations. Background Art

[0002] With the continuous application of smart substations, the communication between the fiber optic communication equipment of smart substations and the original old equipment cannot be ignored. Generally, different communication methods such as fiber optic communication, network cables, and radio frequency cables are used, and the communication equipment also needs to be powered. Different communication methods will lead to the laying of different communication lines, which not only takes up a large space, but also requires multiple laying, increasing labor costs. At the same time, ordinary communication power lines and radio frequency lines have weak anti-interference and anti-noise capabilities, and signal transmission is prone to distortion. In order to solve the above-mentioned technical deficiencies, the present application develops an optoelectronic cluster cable that is small in size, easy to lay, and combines an electrical unit, an optical unit, a radio frequency unit, and a network cable unit with strong anti-interference capabilities. Utility Model Content

[0003] In view of the shortcomings of the prior art mentioned above, the purpose of the utility model is to provide an optoelectronic integrated bundled cable for an intelligent power station, which is used to solve the problem that different communication modes in the prior art will lead to the laying of different communication lines, which not only occupies a large space, but also requires multiple laying, increases labor costs, and ordinary communication power lines and radio frequency lines have weak anti-interference and anti-noise capabilities, and are prone to signal transmission distortion.

[0004] In order to achieve the above purpose and other related purposes, the utility model provides the following technical solutions:

[0005] A photoelectric integrated bundled cable for a smart power station comprises an electrical unit, an optical unit, a radio frequency unit and a network cable unit arranged in a matrix, wherein the outer sides of the electrical unit, the optical unit, the radio frequency unit and the network cable unit are all covered with an outer sheath, and hinges are connected between adjacent outer sheaths. The electrical unit comprises a plurality of conductors 1, an insulation 1 coated on the outer side of the conductors 1, and a braided layer coating the plurality of insulation 1s together; the optical unit comprises at least two composition modes; the radio frequency unit comprises a conductor 2, an insulation 2, a semiconductive layer and a shielding net arranged in sequence from the inside to the outside; and the network cable unit comprises a cable core, a sheathing layer and a shielding layer arranged in sequence from the inside to the outside.

[0006] In one embodiment of the present invention, the optical unit is composed of a plurality of tight-buffered optical fibers, an inner sheath sleeved outside the plurality of tight-buffered optical fibers, and aramid filled between the tight-buffered optical fibers and the inner sheath.

[0007] In one embodiment of the utility model, the second composition of the optical unit includes a central reinforcement member, a plurality of PBT tubes and a core filling closely arranged on the periphery of the central reinforcement member, a water-blocking layer coated on the outside of the PBT tube and the core filling, and a cable paste filled between the PBT tube and the core filling; a plurality of optical fibers and a fiber paste filled between the optical fibers are arranged in the PBT tube.

[0008] In one embodiment of the utility model, the cable core is formed by twisting four groups of insulating cores, each insulating core group is formed by twisting two insulating cores, and each insulating core is composed of a conductor three and an insulating three wrapped around the outside of the conductor three.

[0009] In one embodiment of the utility model, the number of the electrical units is 1-3; the conductor one is a copper conductor; the material of the insulation one is polyethylene, cross-linked polyethylene or low-smoke halogen-free flame-retardant polyolefin; and the braided layer material is copper wire.

[0010] In one embodiment of the utility model, the number of the optical units is 1-3; the number of the tight-buffered optical fibers is 1-48 cores; and the material of the inner sheath is polyethylene or low-smoke halogen-free flame-retardant polyolefin.

[0011] In one embodiment of the present invention, the central reinforcement member is FRP or phosphating steel wire; the number of the optical fibers is 1-144 cores; and the material of the water-blocking layer is water-blocking tape.

[0012] In one embodiment of the utility model, the number of the radio frequency units is 1-3; the second conductor is a copper conductor; the material of the second insulation is polyethylene or cross-linked polyethylene; the semi-conductive layer is a semi-conductive plastic composed of a mixture of carbon black and polyolefin, and the volume resistivity of the semi-conductive plastic is not more than 100Ω·m; the shielding mesh material is copper wire.

[0013] In one embodiment of the utility model, the number of the network cable units is 1-3; the conductor three is a copper conductor; the material of the insulation three is polyvinyl chloride, polyethylene or flame-retardant polyolefin; the material of the sheath is polyester tape; and the material of the shielding layer is copper wire.

[0014] In one embodiment of the present invention, the outer sheath and the hinge are both made of polyolefin, specifically one of flame-retardant polyolefin, low-smoke halogen-free flame-retardant polyolefin, and flame-retardant polyethylene; the outer sheath and the hinge are extruded simultaneously.

[0015] As described above, the utility model of an optoelectronic integrated bundled cable for an intelligent power station has the following beneficial effects:

[0016] 1. The structure of the utility model is a multi-purpose optoelectronic integrated bundled cable for communication and power supply between smart grid equipment. It can also be used for power supply and multi-purpose communication transmission between communication equipment in warships, ships and underground tunnels.

[0017] 2. The utility model has a flexible unit combination mode. Different units can be combined and processed for cluster laying according to the actual use needs of the equipment. At the end, one or more hinges can be removed according to the spacing between the equipment sockets to facilitate wiring. It can be laid in a variety of ways such as pipelines, along walls, and bridges, saving space, and can be laid in place at one time with low overall cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the utility model.

[0019] Figure 2 It is a schematic diagram of the structure of the electric unit of the utility model.

[0020] Figure 3 It is a structural schematic diagram of the optical unit composition mode of the utility model.

[0021] Figure 4 It is a structural schematic diagram of the second composition mode of the optical unit of the utility model.

[0022] Figure 5 It is a schematic diagram of the structure of the radio frequency unit of the utility model.

[0023] Figure 6 It is a schematic diagram of the network cable unit structure of the utility model.

[0024] Component number description

[0025] 1. Electrical unit; 11. Conductor 1; 12. Insulation 1; 13. Braided layer; 2. Optical unit; 211. Tight-buffered optical fiber; 212. Aramid; 213. Inner sheath; 221. Optical fiber; 222. Fiber paste; 223. PBT tube; 224. Center reinforcement; 225. Cable paste; 226. Core filling; 227. Water-blocking layer; 3. Radio frequency unit; 31. Conductor 2; 32. Insulation 2; 33. Semiconducting layer; 34. Shielding mesh; 4. Network cable unit; 41. Conductor 3; 42. Insulation 3; 43. Wrapping layer; 44. Shielding layer; 5. Outer sheath; 6. Hinge. DETAILED DESCRIPTION

[0026] The following specific embodiments illustrate the implementation of the present invention, and those familiar with the technology can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict.

[0027] See also Figures 1 to 6 The utility model provides an optoelectronic integrated bundled cable for an intelligent power station, comprising an electric unit 1, an optical unit 2, a radio frequency unit 3 and a network cable unit 4 arranged in a matrix, the outer sides of the electric unit 1, the optical unit 2, the radio frequency unit 3 and the network cable unit 4 are all covered with an outer sheath 5, and a hinge 6 is connected between adjacent outer sheaths 5. The electric unit 1 comprises a plurality of conductors 11, an insulation 12 coated on the outer side of the conductor 11, and a braided layer 13 covering the plurality of insulations 12 together; the optical unit 2 comprises at least two composition modes; the radio frequency unit 3 comprises a conductor 2 31, an insulation 2 32, a semi-conductive layer 33 and a shielding net 34 arranged in sequence from the inside to the outside; the network cable unit 4 comprises a cable core, a sheath 43 and a shielding layer 44 arranged in sequence from the inside to the outside.

[0028] The utility model forms an optoelectronic bundled cable by combining an electrical unit 1, an optical unit 2, a radio frequency unit 3 and a network cable unit 4, which has the characteristics of small size and convenient laying. When needed, the above four units can be flexibly combined in different ways to meet different needs. By adding a braided layer 13 to the electrical unit 1 and a semi-conductive layer 33 and a shielding net 34 to the radio frequency unit 3, the anti-interference and anti-noise capabilities of the communication power line and the radio frequency line are further improved, which can be applied to the communication and power supply needs between smart grid equipment, and can also be used for power supply and multi-purpose communication transmission between warships, ships, and underground tunnel communication equipment.

[0029] The optical unit 2 is composed of a plurality of tight-buffered optical fibers 211, an inner sheath 213 sleeved outside the plurality of tight-buffered optical fibers 211, and aramid 212 filled between the tight-buffered optical fibers 211 and the inner sheath 213. The tight-buffered optical fiber 211 is a protective sleeve sleeved outside the optical fiber 221, and the protection of the sleeve reduces the influence of external stress on the optical fiber 221, thereby reducing the static fatigue of the optical fiber 221 and extending the service life of the optical fiber 221; the setting of the inner sheath 213 can further protect the tight-buffered optical fiber 211, has the functions of waterproofing and moisture-proofing, and can increase the tensile, compressive and bending resistance of the optical unit 2; the aramid 212 has the characteristics of high strength, low expansion coefficient, and chemical corrosion resistance, and can effectively fill the inside of the tight-buffered optical fiber 211, thereby improving the durability and tensile strength of the optical unit 2.

[0030] The second composition of the optical unit 2 includes a central reinforcement member 224, a plurality of PBT tubes 223 and a core filling 226 closely arranged on the periphery of the central reinforcement member 224, a water-blocking layer 227 coated on the outside of the PBT tube 223 and the core filling 226, and a cable paste 225 filled between the PBT tube 223 and the core filling 226; a plurality of optical fibers 221 and a fiber paste 222 filled between the optical fibers 221 are arranged in the PBT tube 223.

[0031] The central reinforcement 224 is provided to increase the overall mechanical strength of the optical unit 2 to prevent damage by external forces during the laying process. The PBT tube 223 has a certain flexibility and is corrosion-resistant and wear-resistant, and can well protect the internal optical fiber 221. The optical unit 2 has strong water absorption during the construction process, which may cause water penetration and damage to the optical unit 2, affecting its normal use. Therefore, a water-blocking layer 227 is provided to ensure the normal use of the optical unit 2 and increase the service life of the optical unit 2.

[0032] The cable core is formed by twisting four groups of insulating cores, each of which is formed by twisting two insulating cores, and each insulating core is composed of a conductor 41 and an insulating core 42 wrapped around the outside of the conductor 41. When the transmission line is long, since the loop area formed by each pair of insulating cores is too large, the crosstalk and external interference between the insulating core pairs are very serious. In order to reduce the crosstalk and external interference between the pairs, only the "cross" technology can be used, that is, each pair of insulating cores for parallel transmission are twisted with each other according to a certain degree of tightness, so that the loop formed by each pair of lines can be divided into several small loops, and the induced crosstalk and interference in each loop can offset each other to a certain extent, thereby achieving the effect of reducing crosstalk and interference, thereby maintaining the stability of the transmission network.

[0033] The number of the electrical units 1 is 1-3; the conductor 11 is a copper conductor; the material of the insulation 12 is polyethylene, cross-linked polyethylene or low-smoke halogen-free flame-retardant polyolefin; the material of the braided layer 13 is copper wire.

[0034] The braided layer 13, the shielding layer 44 and the shielding net 34 in the present application are made of copper wire. The current path of the copper wire is shorter, so the output heat is also less. The number of the optical units 2 is 1-3; the number of the tight-buffered optical fibers 211 is 1-48 cores; the material of the inner sheath 213 is polyethylene or low-smoke halogen-free flame-retardant polyolefin.

[0035] The central reinforcement 224 is FRP or phosphating steel wire; the number of the optical fibers 221 is 1-144 cores; the material of the water-blocking layer 227 is water-blocking tape. The number of the radio frequency units 3 is 1-3; the conductor 2 31 is a copper conductor; the material of the insulation 2 32 is polyethylene or cross-linked polyethylene; the semi-conductive layer 33 is a semi-conductive plastic composed of a mixture of carbon black and polyolefin, and the volume resistivity of the semi-conductive plastic is not greater than 100Ω·m; the material of the shielding net 34 is copper wire.

[0036] In the present application, conductor 1 11, conductor 2 31, and conductor 3 41 are all copper conductors. Copper has good electrical conductivity and a very high conductivity. Copper also has good corrosion resistance and ductility and can be easily processed and formed. The semi-conductive layer 33 can exert a uniform electric field and, when combined with the shielding net 34, can effectively eliminate the generation and mutual influence of weak electrical interference signals caused by the internal structure of the cable.

[0037] The number of the network cable units 4 is 1-3; the conductor 3 41 is a copper conductor; the material of the insulation 3 42 is polyvinyl chloride, polyethylene or flame-retardant polyolefin; the material of the sheath 43 is a polyester tape; the material of the shielding layer 44 is a copper wire. The insulating material in the present application has good insulation and flame retardant properties, is not easy to burn in the event of a fire, and can play a role in fire prevention; the setting of the sheath 43 can prevent multiple insulated wire core groups from being loose, and can prevent data signals from being affected.

[0038] The outer sheath 5 and the hinge 6 are made of polyolefin, specifically one of flame-retardant polyolefin, low-smoke halogen-free flame-retardant polyolefin, and flame-retardant polyethylene; the outer sheath 5 and the hinge 6 are extruded simultaneously. During use, one or more hinges 6 can be torn open as needed to form one or more groups of parallel bundled cables, which can be laid in parallel as needed, laid in place in sequence, and save space, and have the characteristics of simple installation and low maintenance cost.

[0039] The utility model structure is a multi-purpose photoelectric integrated bundled cable for communication and power supply between smart grid equipment, and can also be used for power supply and multi-purpose communication transmission between warships, ships, and underground tunnel communication equipment. The utility model has a flexible unit combination mode, and can be bundled and laid after different unit combination processing according to the actual use needs of the equipment. At the end, one or more hinges 6 can be removed according to the spacing between the device sockets to facilitate wiring. It can be laid in a variety of ways such as pipelines, along walls, and bridges, saving space, and can be laid in place at one time, with a low overall cost.

[0040] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. All equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. An optoelectronic integrated bundled cable for a smart power station, comprising an electrical unit (1), an optical unit (2), a radio frequency unit (3) and a network cable unit (4) arranged in a matrix, wherein the outer sides of the electrical unit (1), the optical unit (2), the radio frequency unit (3) and the network cable unit (4) are all covered with an outer sheath (5), and hinges (6) are connected between adjacent outer sheaths (5), characterized in that: The electrical unit (1) comprises a plurality of conductors (11), an insulation (12) wrapped around the outside of the conductor (11), and a braided layer (13) wrapping the plurality of insulations (12) together; The optical unit (2) includes at least two composition modes; The radio frequency unit (3) comprises a conductor 2 (31), an insulating layer 2 (32), a semiconductive layer (33) and a shielding net (34) which are arranged in sequence from the inside to the outside; The network cable unit (4) comprises a cable core, a wrapping layer (43) and a shielding layer (44) which are arranged in sequence from the inside to the outside.

2. The optoelectronic integrated bundled cable for intelligent power station according to claim 1, characterized in that: The optical unit (2) comprises a plurality of tight-fitting optical fibers (211), an inner sheath (213) sheathed outside the plurality of tight-fitting optical fibers (211), and aramid (212) filled between the tight-fitting optical fibers (211) and the inner sheath (213).

3. The optoelectronic integrated bundled cable for a smart power station according to claim 1, characterized in that: The second component of the optical unit (2) comprises a central reinforcement member (224), a plurality of PBT tubes (223) and a core filler (226) closely arranged on the periphery of the central reinforcement member (224), a water-blocking layer (227) covering the outside of the PBT tube (223) and the core filler (226), and a cable paste (225) filled between the PBT tube (223) and the core filler (226); A plurality of optical fibers (221) and fiber paste (222) filled between the optical fibers (221) are arranged in the PBT tube (223).

4. The optoelectronic integrated bundled cable for a smart power station according to claim 1, characterized in that: The cable core is formed by twisting four groups of insulating cores, each insulating core group is formed by twisting two insulating cores, and each insulating core is composed of a conductor three (41) and an insulating three (42) wrapped around the outside of the conductor three (41).

5. The optoelectronic integrated bundled cable for intelligent power station according to claim 1, characterized in that: The number of the electrical units (1) is 1-3; The conductor 1 (11) is a copper conductor; The material of the insulation one (12) is polyethylene, cross-linked polyethylene or low-smoke halogen-free flame-retardant polyolefin; The material of the braided layer (13) is copper wire.

6. The optoelectronic integrated bundled cable for intelligent power station according to claim 2, characterized in that: The number of the light units (2) is 1-3; The number of the tight-buffered optical fibers (211) is 1-48 cores; The material of the inner sheath (213) is polyethylene or low-smoke halogen-free flame-retardant polyolefin.

7. The optoelectronic integrated bundled cable for intelligent power station according to claim 3, characterized in that: The central reinforcement member (224) is FRP or phosphating steel wire; The number of the optical fibers (221) is 1-144 cores; The material of the water-blocking layer (227) is a water-blocking tape.

8. The optoelectronic integrated bundled cable for a smart power station according to claim 1, characterized in that: The number of the radio frequency units (3) is 1-3; The conductor 2 (31) is a copper conductor; The material of the insulation layer 2 (32) is polyethylene or cross-linked polyethylene; The semiconductive layer (33) is a semiconductive plastic composed of a mixture of carbon black and polyolefin, and the volume resistivity of the semiconductive plastic is not greater than 100 Ω·m; The shielding net (34) is made of copper wire.

9. The optoelectronic integrated bundled cable for a smart power station according to claim 4, characterized in that: The number of the network cable units (4) is 1-3; The conductor three (41) is a copper conductor; The material of the insulation three (42) is polyvinyl chloride, polyethylene or flame retardant polyolefin; The material of the wrapping layer (43) is a polyester tape; The shielding layer (44) is made of copper wire.

10. The optoelectronic integrated bundled cable for intelligent power station according to claim 1, characterized in that: The material of the outer sheath (5) and the hinge (6) are both polyolefin, specifically one of flame-retardant polyolefin, low-smoke halogen-free flame-retardant polyolefin, and flame-retardant polyethylene; The outer sheath (5) and the hinge (6) are extruded simultaneously.