Winding displacement clamping device for vertical winding machine of transformer

By designing a clamping mechanism with bidirectional threaded rod and a toothed pulley in a transformer vertical winding machine, flexible adjustment of the clamping range is achieved, and the clamping device in the prior art is difficult to adapt to iron and magnetic cores and cores in different specifications. Problem, improving operational convenience.

CN222354932UActive Publication Date: 2025-01-14SHANGHAI IND TRANSFORMER
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Patent Information

Application Number
CN202420027993.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-05
Publication Date
2025-01-14
Estimated Expiration
2034-01-05

AI Technical Summary

Technical Problem

The clamping device of the existing transformer vertical winding machine is difficult to adjust according to the iron core and magnetic core of different specifications, resulting in inconvenient operation.

Method used

A clamping mechanism including a bidirectional threaded rod and a toothed pulley is designed. Through the cooperation of the bidirectional threaded rod and a toothed pulley, the clamping distance is adjusted to ensure flexibility in the clamping range.

Benefits of technology

It effectively solves the problem of adjusting the clamping range, improves the adaptability to iron cores and magnetic cores of different specifications, and improves the convenience of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a flat cable clamping device for a vertical winding machine of a transformer, which comprises a bottom plate, an equipment box is arranged on one side of the top of the bottom plate, a motor is arranged in the equipment box, an output end of the motor is connected with a mounting shaft, one end of the mounting shaft far away from the output end of the motor is connected with a clamping mechanism, and the clamping mechanism comprises a mounting plate. A moving groove is formed in the side face of the mounting plate, a mounting cavity is formed in the mounting plate, the moving groove communicates with the mounting cavity, a first bidirectional threaded rod is mounted in the mounting cavity, first moving blocks are mounted at the two ends of the first bidirectional threaded rod in a threaded mode correspondingly, and the pair of first moving blocks are slidably mounted in the moving groove; clamping blocks are connected to the ends, away from the two-way threaded rod I, of the movable blocks I; according to the clamping device, the distance between the pair of clamping blocks is adjusted through the first bidirectional threaded rod, the distance between the pair of second moving blocks in each clamping block is adjusted through the second bidirectional threaded rod, and the purpose of adjusting the clamping range according to the size of an iron core or a magnetic core is achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of wire arrangement devices of a vertical winding machine for transformers, in particular to a wire arrangement clamping device for a vertical winding machine for transformers. Background Art

[0002] The transformer vertical winding machine is a machine specially used for winding transformers. Its working principle is to wind the wire around the iron core or magnetic core to generate the required voltage and current. There are many types of winding machines, with different specifications and parameters according to different application scenarios and needs. Place the iron core or magnetic core on the frame of the winding machine, turn on the power, start the motor, and the reducer drives the pulley to rotate. The wire on the reel will be wound on the pulley to form the required coil. The use of winding machines can greatly improve production efficiency, reduce the labor intensity of workers, and improve the quality and reliability of transformer products. In some large and medium-sized transformers, the coils that need to be wound have a larger diameter and a larger number of turns. If they are wound manually, it will not only be inefficient, but also prone to errors. Therefore, the use of winding machines has become an important part of the transformer manufacturing industry.

[0003] When operating a transformer vertical winding machine, it is necessary to clamp iron cores or magnetic cores of different specifications, but the existing clamping device is difficult to adjust according to the iron cores and magnetic cores of different specifications, which is not very convenient.

[0004] In summary, the utility model provides a wire arrangement clamping device for a vertical transformer winding machine to solve the above problems. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a wire arrangement clamping device for a vertical winding machine of a transformer, which is achieved by the following specific technical means.

[0006] A wire arrangement clamping device for a vertical winding machine of a transformer, comprising a base plate, an equipment box is installed on one side of the top of the base plate, a motor is installed inside the equipment box, the output end of the motor is connected to a mounting shaft, the end of the mounting shaft away from the output end of the motor is connected to a clamping mechanism, the clamping mechanism comprises a mounting plate, a movable groove is provided on the side of the mounting plate, a mounting chamber is provided inside the mounting plate, the movable groove is communicated with the mounting chamber, a bidirectional threaded rod 1 is installed inside the mounting chamber, movable blocks 1 are respectively threadedly installed at both ends of the bidirectional threaded rod 1, a pair of movable blocks 1 are slidably installed inside the movable groove, and a pair of movable blocks 1 are connected to clamping blocks at one end away from the bidirectional threaded rod 1.

[0007] As a technical solution of the utility model, a pair of the clamping blocks are provided with a movable chamber inside, a pair of the clamping blocks are provided with a sliding groove on the top, two bidirectional threaded rods are installed inside the pair of movable chambers, two moving blocks are threadedly installed at both ends of the pair of bidirectional threaded rods, and two pairs of moving blocks are slidably installed inside the pair of sliding grooves respectively.

[0008] As a technical solution of the utility model, the top of the bidirectional threaded rod 1 is connected with a rotating member 1, and the rotating member 1 is rotatably mounted on the top of the mounting plate.

[0009] As a technical solution of the utility model, one end of a pair of the two bidirectional threaded rods is connected to a toothed pulley, the pair of the toothed pulleys are rotatably installed on one side of a pair of the clamping blocks, and the outer sides of the pair of the toothed pulleys are meshed with a toothed belt, and one end of the pair of the toothed pulleys away from the pair of the clamping blocks is connected to a rotating part two.

[0010] As a technical solution of the utility model, a stopper is provided in the middle of the bidirectional threaded rod 1 and the bidirectional threaded rod 2, and a control panel is installed on one side of the equipment box, and the control panel is electrically connected to the motor.

[0011] As a technical solution of the utility model, an electric telescopic rod is installed on one side of the equipment box, one end of the electric telescopic rod is rotatably connected to a cable organizer, and a cable management groove is opened on the side of the cable organizer.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. The utility model arranges a bidirectional threaded rod 1 so that a pair of moving blocks 1 drive a pair of clamping blocks to move toward or in opposite directions, thereby adjusting the spacing between a pair of clamping blocks; arranges a bidirectional threaded rod 2 so that a pair of moving blocks 2 move toward or in opposite directions, thereby adjusting the spacing between a pair of moving blocks 2 in each clamping block, thereby achieving the purpose of adjusting the clamping range according to the size of the iron core or the magnetic core.

[0014] 2. The utility model provides a toothed belt and a toothed pulley to make the rotating member 2 rotate synchronously, so that the two pairs of moving blocks 2 move synchronously, so as to synchronously adjust the spacing, which has a certain convenience for adjusting the overall clamping range. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model is a schematic diagram of the overall appearance of a wire arrangement clamping device for a transformer vertical winding machine.

[0016] Figure 2 The utility model is a side view of the internal structure of a wire arrangement clamping device for a transformer vertical winding machine.

[0017] Figure 3 The utility model is an enlarged schematic diagram of the structure of part A of a wire arrangement clamp device for a transformer vertical winding machine.

[0018] Figure 4 The utility model is a schematic diagram of the internal structure of a clamping block in a wire arrangement clamping device for a vertical winding machine of a transformer.

[0019] In the figure:

[0020] 1. Base plate; 2. Equipment box; 3. Motor; 4. Mounting shaft; 5. Clamping mechanism; 51. Mounting plate; 52. Moving groove; 53. Mounting chamber; 54. Two-way threaded rod one; 55. Moving block one; 56. Rotating part one; 6. Clamping block; 61. Moving chamber; 62. Slide groove; 63. Two-way threaded rod two; 64. Moving block two; 65. Toothed pulley; 66. Toothed belt; 67. Rotating part two; 7. Block; 8. Control panel; 9. Electric telescopic rod; 10. Cable organizer; 101. Cable management groove. DETAILED DESCRIPTION

[0021] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0022] like Figures 1 to 4 As shown, the utility model provides a wire arrangement clamp device for a transformer vertical winding machine, comprising a base plate 1, a device box 2 is installed on one side of the top of the base plate 1, a motor 3 is installed inside the device box 2, the output end of the motor 3 is connected to a mounting shaft 4, the end of the mounting shaft 4 away from the output end of the motor 3 is connected to a clamping mechanism 5, the clamping mechanism 5 comprises a mounting plate 51, a movable groove 52 is provided on the side of the mounting plate 51, a mounting chamber 53 is provided inside the mounting plate 51, the movable groove 52 is communicated with the mounting chamber 53, a bidirectional threaded rod 54 is installed inside the mounting chamber 53, moving blocks 55 are respectively threadedly installed at both ends of the bidirectional threaded rod 54, a pair of the moving blocks 55 are slidably installed inside the moving groove 52, a pair of the moving blocks 55 are connected to clamping blocks 6 at one end away from the bidirectional threaded rod 54, and the spacing between the pair of clamping blocks 6 is adjusted by the above-mentioned setting.

[0023] As an embodiment of the utility model, a pair of the clamping blocks 6 are provided with a movable chamber 61 inside, a pair of the clamping blocks 6 are provided with a slide groove 62 on the top, a pair of the movable chambers 61 are installed with a two-way threaded rod 63 inside, and a pair of two-way threaded rods 63 are respectively threadedly installed with a movable block 64 at both ends, and the two pairs of the movable blocks 64 are respectively slidably installed inside the pair of slide grooves 62, and the spacing between the two pairs of movable blocks 64 is adjusted by the above-mentioned settings.

[0024] As an implementation mode of the present utility model, the top of the bidirectional threaded rod 54 is connected with a rotating member 56, and the rotating member 56 is rotatably mounted on the top of the mounting plate 51. The rotation of the bidirectional threaded rod 54 is achieved by setting the rotating member 56.

[0025] As an embodiment of the utility model, one end of a pair of the bidirectional threaded rods 63 is connected to a toothed pulley 65, and the pair of the toothed pulleys 65 are rotatably installed on one side of the pair of clamping blocks 6, and the outer sides of the pair of the toothed pulleys 65 are meshed with a toothed belt 66, and one end of the pair of the toothed pulleys 65 away from the pair of clamping blocks 6 is connected to a rotating part 67, and the rotation of the pair of bidirectional threaded rods 63 is realized through the above arrangement.

[0026] As an implementation mode of the utility model, a stopper 7 is provided in the middle of the bidirectional threaded rod 1 54 and the bidirectional threaded rod 2 63, a control panel 8 is installed on one side of the equipment box 2, and the control panel 8 is electrically connected to the motor 3. The stopper 7 is provided to avoid collision between the moving block 2 64 in the bidirectional threaded rod 2 63 and the moving block 1 55 in the bidirectional threaded rod 1 54 during movement.

[0027] As an embodiment of the utility model, an electric telescopic rod 9 is installed on one side of the equipment box 2, and one end of the electric telescopic rod 9 is rotatably connected to a cable organizer 10. A cable organizing groove 101 is opened on the side of the cable organizer 10. Through the above-mentioned arrangement, the iron core and the magnetic core clamped in the clamping mechanism 5 are organized and wound.

[0028] Specific working principle:

[0029] When using the present wire arrangement clamping device for a vertical winding machine for a transformer, firstly, the wire is wound in the wire arrangement groove 101 in the wire organizer 10, and the clamping mechanism 5 is rotated by starting the motor 3. When it is necessary to adjust the clamping range of the clamped magnetic core or iron core, the bidirectional threaded rod 54 is rotated by rotating the rotating member 56, so that a pair of moving blocks 55 drive the clamping blocks 6 to move toward or in the opposite direction, so as to adjust the longitudinal clamping range of the clamping mechanism 5; by rotating the rotating member 2 67, at this time, a pair of rotating members 2 67 rotate synchronously through the toothed belt 66 and the toothed pulley 65, and at this time, a pair of bidirectional threaded rods 2 63 rotate synchronously, and at this time, two pairs of moving blocks 2 64 on the pair of bidirectional threaded rods 2 63 move toward or in the opposite direction, so as to adjust the lateral clamping range of the clamping mechanism 5; the above-mentioned arrangement effectively improves the problem in the prior art that it is difficult to adjust according to iron cores and magnetic cores of different specifications, and is not very convenient, and has a certain convenience.

[0030] The implementation modes of the present invention are provided for the purpose of illustration and description. Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A wire arrangement clamping device for a transformer vertical winding machine, comprising a bottom plate (1), characterized in that: A device box (2) is installed on one side of the top of the base plate (1), a motor (3) is installed inside the device box (2), an output end of the motor (3) is connected to a mounting shaft (4), an end of the mounting shaft (4) away from the output end of the motor (3) is connected to a clamping mechanism (5), the clamping mechanism (5) comprises a mounting plate (51), a side of the mounting plate (51) is provided with a movable groove (52), an interior of the mounting plate (51) is provided with an installation chamber (53), the movable groove (52) is communicated with the installation chamber (53), a bidirectional threaded rod (54) is installed inside the installation chamber (53), both ends of the bidirectional threaded rod (54) are respectively threadedly installed with a movable block (55), a pair of the movable blocks (55) are slidably installed inside the movable groove (52), and a pair of the movable blocks (55) are connected to a clamping block (6) at one end away from the bidirectional threaded rod (54).

2. A wire arrangement clamping device for a transformer vertical winding machine as claimed in claim 1, characterized in that: A pair of the clamping blocks (6) have a movable chamber (61) formed inside, a pair of the clamping blocks (6) have a slide groove (62) formed on the top, a pair of the movable chambers (61) are installed with two bidirectional threaded rods (63) inside, two ends of the pair of bidirectional threaded rods (63) are respectively threadedly installed with two movable blocks (64), and the two pairs of movable blocks (64) are respectively slidably installed inside the pair of slide grooves (62).

3. A wire arrangement clamping device for a transformer vertical winding machine as claimed in claim 1, characterized in that: The top of the bidirectional threaded rod (54) is connected to a rotating member (56), and the rotating member (56) is rotatably mounted on the top of the mounting plate (51).

4. A wire arrangement clamping device for a transformer vertical winding machine as claimed in claim 2, characterized in that: One end of the pair of bidirectional threaded rods (63) is connected to a toothed pulley (65), and the pair of toothed pulleys (65) are rotatably mounted on one side of the pair of clamping blocks (6), and the outer sides of the pair of toothed pulleys (65) are meshed with a toothed belt (66), and one end of the pair of toothed pulleys (65) away from the pair of clamping blocks (6) is connected to a rotating member (67).

5. A wire arrangement clamping device for a transformer vertical winding machine as claimed in claim 2, characterized in that: A stopper (7) is provided in the middle of the bidirectional threaded rod 1 (54) and the bidirectional threaded rod 2 (63); a control panel (8) is installed on one side of the equipment box (2); and the control panel (8) is electrically connected to the motor (3).

6. A wire arrangement clamping device for a transformer vertical winding machine as claimed in claim 1, characterized in that: An electric telescopic rod (9) is installed on one side of the equipment box (2), one end of the electric telescopic rod (9) is rotatably connected to a cable organizer (10), and a cable organizer groove (101) is provided on the side of the cable organizer (10).