Charging seat structure and charging seat
By replacing traditional circuit boards with mounting plates, sheet metal connectors and temperature sensors in the charging base, the problem of aging and damage to the charging base circuit board is solved, reducing costs and failure rates, and improving safety.
Patent Information
- Application Number
- CN202421012140.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The circuit boards of the existing charging stand are prone to aging and damage in high temperature environments, resulting in shorter service life and safety hazards, and are costly.
A charging base structure is designed, using components such as mounting plates, sheet metal connectors, P I N pins and terminal jaws to replace traditional circuit boards, and is injection molded into the insulated shell through sheet metal connectors to achieve electrical connection and in the channel. and set a temperature sensor in the slot to monitor the temperature.
Reduces production costs, improves production efficiency, reduces electronic device failure rates, and ensures safety through temperature sensors.
Smart Images

Figure CN222355500U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric vehicle charging equipment, in particular to a charging seat structure and a charging seat. Background Art
[0002] At a time when the new energy vehicle manufacturing industry is developing rapidly, the charging station is an indispensable component product for new energy vehicles. The charging station is set on the vehicle body and charges the electric vehicle by connecting it to the charging gun. However, the circuit board of the high-voltage charging station is expensive, and there are many parts on the circuit board. When the charging station is charging, the temperature is high, which can easily cause various parts on the circuit board to age and damage, which not only shortens the service life of the charging station, but also easily causes danger. Therefore, a new solution is urgently needed in the prior art to solve the above problems. Utility Model Content
[0003] One purpose of the utility model is to provide a charging seat structure, comprising:
[0004] Power terminals;
[0005] a mounting plate having a passage through which the power terminal passes;
[0006] signal terminal;
[0007] Terminal claws, used for clamping the signal terminal;
[0008] The mounting plate has a slot, and the terminal claw portion is located in the slot;
[0009] a sheet metal connector, injection molded into the mounting plate;
[0010] A PIN pin, electrically connected to the terminal claw through the sheet metal connector;
[0011] The PIN pin protrudes from the mounting plate.
[0012] The terminal claws and the PIN needles are integrally formed with the sheet metal connector.
[0013] The signal terminal includes a columnar connecting end, and the terminal clamping claw clamps the connecting end.
[0014] The terminal claw includes a first elastic piece abutting against the connection end from the side and a second elastic piece abutting against the connection end from the end.
[0015] There are two first elastic sheets, which are arranged oppositely on two sides of the connecting end.
[0016] There are multiple terminal claws, each of which is connected by a different sheet metal connector, and each terminal claw is insulated from each other.
[0017] A groove is arranged beside the channel, and the groove has an opening on a side facing the channel. A temperature sensor is arranged in the groove, and the temperature sensor contacts the power terminal through the opening. The temperature sensor is electrically connected to the corresponding sheet metal connector through a signal line.
[0018] Thermally conductive silica gel is arranged between the temperature sensor and the power terminal.
[0019] The groove is provided with a clamping portion for preventing the temperature sensor from falling out.
[0020] A charging seat comprises the charging seat structure and the charging seat shell as described above, wherein the mounting plate is arranged in the charging seat shell, the mounting plate is provided with a plug-in portion, the PIN needle is arranged in the plug-in portion, and the plug-in portion is integrally formed with the mounting plate.
[0021] The beneficial effects of the utility model are as follows: the utility model aims to provide a charging seat structure that can omit the circuit board to improve production efficiency, reduce costs and reduce the failure rate by reducing electronic devices. The mounting plate is an insulator, which is provided with a channel and a slot, the power terminal is arranged through the channel, and the signal terminal is arranged in the slot. One end of the sheet metal connector is connected to the terminal claw, and the other end is connected to the PIN pin. The sheet metal connector is injection molded in the insulating shell. This structure replaces the circuit board and greatly reduces the cost and greatly improves the production efficiency. The terminal claw clamps the signal terminal, which can not only transmit the signal of the signal terminal 3 but also stabilize the signal terminal. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 The utility model is a schematic structural diagram of a charging base structure.
[0023] Figure 2 This is a schematic structural diagram of a charging base structure of the utility model from another angle.
[0024] Figure 3 It is a schematic diagram of a sheet metal connector of a charging seat structure of the utility model.
[0025] Among them, 1-power terminal, 2-mounting plate, 21-channel, 22-slot, 23-groove, 231-clamping part, 24-opening, 3-signal terminal, 31-connecting end, 4-terminal claw, 41-first spring clip, 42-second spring clip, 5-sheet metal connector, 6-PIN needle, 7-temperature sensor, 8-plug-in part. DETAILED DESCRIPTION
[0026] In order to enable those skilled in the art to better understand the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0027] A charging stand structure, such as Figure 1-Figure 3 As shown, including:
[0028] Power terminal 1;
[0029] A mounting plate 2 having a channel 21, through which the power terminal 1 passes;
[0030] Signal terminal 3;
[0031] The terminal claw 4 is used to clamp the signal terminal 3;
[0032] The mounting plate 2 has a slot 22, and the terminal claw 4 is partially located in the slot 22;
[0033] The sheet metal connector 5 is injection molded in the mounting plate 2, and the PIN pin protrudes from the mounting plate 2.
[0034] PIN needle 6, electrically connected to the terminal claw 4 through the sheet metal connector 5;
[0035] The PIN needle 6 protrudes from the mounting plate 2
[0036] The utility model aims to provide a charging seat structure capable of eliminating a circuit board to improve production efficiency, reduce costs and reduce failure rates by reducing electronic devices.
[0037] The power terminal 1 is used for power transmission. When the charging base is connected to an AC charging device or a DC charging device, the power terminal 1 is electrically connected to the plug-in terminal on the charging gun to transmit current. The signal terminal 3 is used to transmit control signals. The mounting plate 2 is an insulator, which is provided with a channel 21 and a slot 22. The power terminal 1 is arranged through the channel 21, and the signal terminal 22 is arranged in the slot 22. One end of the sheet metal connector 5 is connected to the terminal claw 4, and the other end is connected to the PIN pin 6. Multiple PIN pins 6 are gathered to form a low-voltage connector, which is convenient for plugging with the plug-in connector for signal transmission of the charging base. The sheet metal connector 5 is injection molded in an insulating shell. This structure replaces the circuit board and greatly reduces the cost and greatly improves the production efficiency. The terminal claw 4 clamps the signal terminal 3, which can not only transmit the signal of the signal terminal 3 but also stabilize the signal terminal 3.
[0038] In some embodiments, the terminal claw 4 and the PIN needle 6 are integrally formed with the sheet metal connector 5. The integrally formed design can not only improve production efficiency, but more importantly, can reduce connection voltage to reduce the occurrence of failures.
[0039] In some embodiments, the signal terminal 3 includes a columnar connection end 31, and the terminal claw 4 clamps the connection end 31. The columnar connection end 31 is suitable for inserting into the slot 22 from the side, and the entrance of the slot is slightly smaller than the diameter of the cross section of the connection end 31. When the connection end 31 is inserted into the slot 22, it is not easy to withdraw.
[0040] In some embodiments, Figure 2 As shown, the terminal claw 4 includes a first spring piece 41 abutting against the connection end 31 from the side and a second spring piece 42 abutting against the connection end 31 from the end. The multiple spring pieces work together to more advantageously clamp the signal terminal 3 and ensure more reliable signal transmission.
[0041] Furthermore, there are two first spring pieces 41, which are relatively arranged on both sides of the connection end 31. The two first spring pieces 41 clamp the connection end 31 from both sides to prevent the connection end 31 from colliding with the mounting plate 2 and making abnormal noise, and it is also easier to provide sufficient clamping force to ensure reliable electrical connection.
[0042] In some embodiments, there are multiple terminal claws 4, each of which is insulated from each other through a different sheet metal connector 5. A charging station may need to be provided with multiple different signal terminals 3, each of which is connected to a different sheet metal connector 5 and PIN pin 6 to transmit different signals.
[0043] In some embodiments, a groove 23 is provided beside the channel 21. Figure 2 As shown, the groove 23 has an opening 24 on one side facing the channel 21, and a temperature sensor 7 is arranged in the groove 23. The temperature sensor 7 passes through the opening 24 and contacts the power terminal 1. The temperature sensor 7 is electrically connected to the corresponding sheet metal connector 5 through a signal line. The power terminal 1 is often at a very high temperature when transmitting electric energy. In order to ensure safety, the temperature of the power terminal 1 needs to be monitored. The temperature sensor 7 is arranged in the groove 23. The temperature sensor 7 keeps in contact with the power terminal 1, so that the temperature of the power terminal 1 can be monitored in real time and the temperature signal can be transmitted through the corresponding sheet metal connector 5 and the PIN needle 6, so that the outside world can know the temperature information so as to respond in time when an abnormality occurs.
[0044] Furthermore, a thermally conductive silicone is provided between the temperature sensor 7 and the power terminal 1. The thermally conductive silicone can better fit the power terminal 1, so that the temperature sensor 7 can obtain more accurate temperature information.
[0045] Furthermore, a clamping portion 231 is provided on the groove 23 to prevent the temperature sensor 7 from coming out. The clamping portion 231 can clamp the temperature sensor 7 in the groove 23 to prevent it from coming out of the groove 23.
[0046] The utility model also provides a charging seat, including the charging seat structure and the charging seat shell as described above, the mounting plate 2 is arranged in the charging seat shell, the mounting plate 2 is provided with a plug-in portion 8, the PIN pin 6 is arranged in the plug-in portion 8, and the plug-in portion 8 is integrally formed with the mounting plate 2. Multiple signal terminals 3 are connected to different PIN pins 6 through different sheet metal connectors 5, and multiple PIN pins 6 are arranged in the plug-in portion 8, which are centrally connected to the plug interface to realize the signal transmission of the charging seat. The plug-in portion 8 is integrally formed with the mounting plate 2, which will be more convenient and the structure will be more stable.
[0047] The above is a detailed introduction to the charging gun and its gun head connection terminal provided by the utility model. This article uses specific examples to illustrate the principles and implementation methods of the utility model. The description of the above embodiments is only used to help understand the method and core idea of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.
Claims
1. A charging base structure, characterized in that: include: Power terminals; a mounting plate having a passage through which the power terminal passes; signal terminal; Terminal claws, used for clamping the signal terminal; The mounting plate has a slot, and the terminal claw portion is located in the slot; a sheet metal connector, injection molded into the mounting plate; A PIN pin, electrically connected to the terminal claw through the sheet metal connector; The PIN pin protrudes from the mounting plate.
2. A charging seat structure according to claim 1, characterized in that: The terminal claws and the PIN needles are integrally formed with the sheet metal connector.
3. A charging stand structure according to claim 1, characterized in that: The signal terminal includes a columnar connecting end, and the terminal claw clamps the connecting end.
4. A charging seat structure according to claim 3, characterized in that: The terminal claw includes a first elastic piece abutting against the connection end from the side and a second elastic piece abutting against the connection end from the end.
5. A charging seat structure according to claim 4, characterized in that: There are two first elastic sheets, which are arranged oppositely on two sides of the connecting end.
6. A charging stand structure according to claim 1, characterized in that: There are multiple terminal claws, each of which is connected by a different sheet metal connector, and each terminal claw is insulated from each other.
7. A charging stand structure according to claim 1, characterized in that: A groove is arranged beside the channel, and the groove has an opening on a side facing the channel. A temperature sensor is arranged in the groove, and the temperature sensor contacts the power terminal through the opening. The temperature sensor is electrically connected to the corresponding sheet metal connector through a signal line.
8. A charging seat structure according to claim 7, characterized in that: Thermally conductive silica gel is arranged between the temperature sensor and the power terminal.
9. A charging stand structure according to claim 7, characterized in that: The groove is provided with a clamping portion for preventing the temperature sensor from falling out.
10. A charging stand, characterized in that: It comprises a charging seat structure and a charging seat shell as described in any one of claims 1 to 9, wherein the mounting plate is arranged in the charging seat shell, a plug-in portion is arranged on the mounting plate, the PIN pin is arranged in the plug-in portion, and the plug-in portion is integrally formed with the mounting plate.