Integrated feeding jig
By designing and integrating feeding fixtures and whole-column devices, the automatic flip and array arrangement of the headphone horn steel mesh workpieces are realized, which solves the problems of low production efficiency and poor yield caused by multiple fixture conversions in the existing technology, and improves the Productivity and yield rate.
Patent Information
- Application Number
- CN202420743417.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-04-10
AI Technical Summary
In the production process of headphone speaker steel mesh, the existing technology requires multiple manual operations and fixture conversion, resulting in inaccurate workpiece position, low production efficiency and poor yield.
Design an integrated feeding fixture, including a fixture, a whole-row device and a feeding table, and realize automatic flip and array arrangement of workpieces through positioning grooves and positioning parts. The vibration of the whole-row device makes the workpiece fall into the product cavity, reducing the The number of times the fixture is converted is directly connected to the processing equipment for subsequent processing.
It reduces labor investment, improves production efficiency and yield, and avoids the problems of positioning hole wear and inaccurate workpiece positioning caused by fixture conversion.
Smart Images

Figure CN222356561U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel mesh production and processing equipment, in particular to an integrated feeding fixture. Background Art
[0002] Usually, a steel mesh with a metal mesh structure is used in the speaker equipment of electronic products. The steel mesh can protect the speaker and prevent dust and debris from entering the inside of the speaker while ensuring that the sound can be transmitted. For example, the steel mesh of the earphone. At present, some earphone speaker steel meshes are curved and small in size. After the shape of the earphone speaker steel mesh is produced, when the earphone speaker steel mesh is transferred to the processing, the earphone needs to be manually arranged, flipped and loaded in sequence. It needs to go through the conversion of three assembly jigs, which requires high proficiency of the workers. The jig conversion wastes time, and the jig conversion causes the positioning holes of the jig to be easily worn. The positioning is inaccurate during the jig conversion, resulting in inaccurate position of the workpiece, which affects the production efficiency and production yield. Utility Model Content
[0003] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art, to provide an integrated feeding fixture, to reduce the conversion of fixtures, to reduce manual labor input, and to improve production efficiency.
[0004] According to an embodiment of the utility model, an integrated loading jig is provided, comprising: a jig, an aligning device and a loading table, a plurality of product cavities are arranged on the surface of the jig, the plurality of product cavities are arranged at intervals along the length direction and the width direction of the jig, the product cavity is used to place a workpiece, the workpiece has an opening and an inner cavity, the side wall of the product cavity has a positioning groove, the outer side wall of the workpiece has a first positioning portion, in the horizontal direction, the positioning groove extends to the outside of the product cavity, the first positioning portion extends to the outside of the workpiece, the positioning groove is used to accommodate the first positioning portion, so that when the workpiece is located in the product cavity, the opening faces upward; the aligning device is arranged with an aligning cavity, the jig is placed in the aligning cavity, a plurality of workpieces are stacked on the surface of the jig provided with the product cavity, the aligning device can generate vibration, drive the plurality of workpieces to continuously vibrate on the surface of the jig, so that a single workpiece falls into a single product cavity; the jig passing through the aligning device is placed on the loading table, the loading table is connected to a processing equipment, and the processing equipment takes out the workpiece from the jig on the loading table.
[0005] An integrated feeding jig described in the present utility model has at least the following beneficial effects: the present embodiment is provided with a jig, an aligning device and a feeding table, a plurality of product cavities are arranged on the surface of the jig, the product cavities are used to place workpieces, the plurality of product cavities are arranged at intervals along the length direction and the width direction of the jig, respectively, so that a plurality of workpieces are arranged in an array in the jig, the workpiece has an opening and an inner cavity, the side wall of the product cavity has a first positioning portion, the side wall of the workpiece has a first positioning portion, in the horizontal direction, the positioning groove extends to the outside of the product cavity, the first positioning portion extends to the outside of the workpiece, the positioning groove is used to accommodate the first positioning portion, the jig is placed in the aligning cavity of the aligning device, a plurality of workpieces are stacked on the surface of the jig provided with the product cavity, the aligning device can generate vibration to drive the workpieces on the surface of the jig Continuously vibrate. Since the positioning groove of the product cavity is used to accommodate the first positioning part of the workpiece, when a single workpiece falls into a single product cavity, the opening of the workpiece faces upward, so the workpiece is flipped, which is beneficial to the subsequent processing of the workpiece. With the vibration of the whole array device, several workpieces fall into several product cavities respectively, so that several workpieces are arranged in an array and flipped in the jig. After the whole array device arranges and flips several workpieces in the jig, the jig of the whole array device is transferred to the loading table, and the processing equipment takes the workpiece out of the jig on the loading table. The processing equipment performs subsequent processing on the workpiece, so that the jig is used for loading the workpiece, and the jig is used for array arrangement, flipping and loading of the workpiece without the need for conversion of other jigs, reducing the input of manual labor, improving production efficiency and improving the yield rate.
[0006] According to an integrated loading fixture described in the utility model, the side wall of the product cavity has a second positioning portion, and the side wall of the workpiece has a third positioning portion. On the horizontal plane, the second positioning portion extends toward the interior of the product cavity, and the third positioning portion extends toward the interior of the workpiece, and the outer side surface of the third positioning portion abuts against the second positioning portion.
[0007] According to the integrated feeding fixture described in the utility model, the side wall of the product cavity is arranged with a first inclined surface, the outer side wall of the workpiece has a second inclined surface, and the first inclined surface contacts the second inclined surface.
[0008] According to an integrated loading jig described in the utility model, the loading platform is arranged with side rods and partition rods, the two side rods are located at both ends of the partition rod, the partition rod divides the loading platform into two loading positions, the jig is located in the loading position, and the outer side wall of the jig contacts the side walls of the partition rod and the side rod at the same time.
[0009] According to an integrated loading jig described in the utility model, a positioning block is arranged in the loading position, the length direction of the jig is a first direction, two positioning blocks are located on both sides of the dividing rod along the first direction, and a side of the jig facing away from the product cavity has a accommodating groove, and the positioning block is located in the accommodating groove.
[0010] According to the integrated feeding jig of the utility model, the width direction of the jig is the second direction, and the positioning block is located at the middle position of the partition rod along the second direction.
[0011] According to the integrated feeding jig described in the utility model, the jig is provided with a first magnetic block that can be magnetically adsorbed on the separation rod, and the first magnetic block is located on the contact surface between the jig and the separation rod.
[0012] According to an integrated feeding jig described in the utility model, the jig is provided with a second magnetic block that can be magnetically adsorbed on the side rod, and the second magnetic block is located on the contact surface between the jig and the side rod.
[0013] According to the integrated feeding jig described in the utility model, the jig is provided with a third magnetic block that can be magnetically adsorbed on the feeding platform, and the third magnetic block is located on the surface of the jig away from the product cavity.
[0014] According to the integrated feeding jig described in the utility model, the jig is provided with a marking portion for marking the feeding direction, and the marking portion is located on the surface of the jig provided with the product cavity.
[0015] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments;
[0017] Figure 1 This is an axonometric view of the fixture in the embodiment of the utility model;
[0018] Figure 2 for Figure 1 A partial enlarged view of the middle A area;
[0019] Figure 3 It is a partial enlarged view of the exploded view of the jig and the workpiece in the embodiment of the utility model;
[0020] Figure 4 This is an axonometric view of the loading platform in the embodiment of the utility model;
[0021] Figure 5 A bottom view of the fixture in the embodiment of the utility model;
[0022] Figure 6 It is a schematic diagram of the positions of the jig and the loading platform in the embodiment of the utility model;
[0023] Figure 7 It is a schematic diagram of the positions of the fixture and the arranging device in the embodiment of the utility model.
[0024] Reference numerals:
[0025] The fixture 100; the product cavity 110; the positioning groove 111; the second positioning portion 112; the first inclined surface 113; the receiving groove 120; the first magnetic block 130; the second magnetic block 140; the third magnetic block 150; the identification portion 160;
[0026] Workpiece 200; opening 201; inner cavity 202; first positioning portion 210; third positioning portion 220; second inclined surface 230;
[0027] Arrangement device 300; arrangement chamber 301; frame 310; feed block 320; feed chamber 321; positioning column 330; adjustment device 340; adjustment seat 341; abutment block 342; screw rod 343; rotation handle 344;
[0028] Loading platform 400; loading position 401; side rod 410; partition rod 420; positioning block 430, motor 440. DETAILED DESCRIPTION
[0029] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0030] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0031] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0032] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0033] Reference Figures 1 to 7The embodiment of the utility model provides an integrated feeding fixture, including a fixture 100, an arranging device 300 and a feeding platform 400. A plurality of product cavities 110 are arranged on the surface of the fixture 100. The product cavities 110 are used to place workpieces 200. The plurality of product cavities 110 are arranged at intervals along the length direction and the width direction of the fixture 100, respectively, so that the plurality of workpieces 200 are arranged in an array in the fixture 100. The workpiece 200 has an opening 201 and an inner cavity 202. The side wall of the product cavity 110 has a positioning groove 111. The outer wall of the workpiece 200 has a The first positioning portion 210, in the horizontal direction, the positioning groove 111 extends to the outside of the product cavity 110, and the first positioning portion 210 extends to the outside of the workpiece 200. The positioning groove 111 is used to accommodate the first positioning portion 210, so that when the workpiece 200 is located in the product cavity 110, the opening 201 of the workpiece 200 faces upward; the aligning device 300 is provided with an aligning cavity 301, the fixture 100 is placed in the aligning cavity 301, and a plurality of workpieces 200 are stacked on the surface of the fixture 100 provided with the product cavity 110. The aligning device 300 can generate vibration to drive a plurality of workpieces The workpiece 200 is continuously vibrated on the surface of the fixture 100. Since the first positioning portion 210 is located in the positioning groove 111, a single workpiece 200 falls into a single product cavity 110, and the opening 201 of the workpiece 200 faces upward, so that the workpiece 200 is turned over in the fixture 100. After the vibration of the arranging device 300 reaches a preset time, a plurality of workpieces 200 fall into a plurality of product cavities 110 respectively, so that a plurality of workpieces 200 are arrayed and turned over in the fixture 100, reducing the input of manual labor. The arranging device 300 arranges a plurality of workpieces 200 in the fixture 100. After arranging and flipping, the jig 100 in the entire array device 300 is transferred to the loading platform 400. The loading platform 400 is connected to a processing equipment. The processing equipment takes out the workpiece 200 from the jig 100 on the loading platform 400, so that the jig 100 is used for loading. The jig 100 is used for arraying, flipping and loading the workpiece 200 without the need for conversion of other jigs, reducing the input of manual labor, avoiding wear of the positioning holes of multiple jigs caused by jig conversion, and further avoiding the inaccurate position of the workpiece in the jig that affects the production yield, thereby improving the production yield and production efficiency.
[0034] Reference Figures 1 to 3 Optionally, the side wall of the product cavity 110 has a second positioning portion 112, and the side wall of the workpiece 200 has a third positioning portion 220. In the horizontal plane, the second positioning portion 112 extends toward the interior of the product cavity 110, and the third positioning portion 220 extends toward the interior of the workpiece 200. The outer side surface of the third positioning portion 220 abuts against the second positioning portion 112, which is conducive to the workpiece 200 falling into the product cavity 110 and the flipping of the workpiece 200 in the fixture 100, thereby improving the efficiency of flipping the workpiece 200 in the fixture 100.
[0035] Reference Figures 1 to 3Optionally, the side wall of the product cavity 110 is arranged with a first inclined surface 113, and the outer wall of the workpiece 200 has a second inclined surface 230. The first inclined surface 113 contacts the second inclined surface 230 to provide guidance for the workpiece 200 to fall into the product cavity 110, which is beneficial for the workpiece 200 to fall into the product cavity 110, and is beneficial for the workpiece 200 to be arrayed and flipped in the fixture 100, thereby improving the efficiency of the workpiece 200 array and flipping.
[0036] Reference Figure 4 and Figure 6 Optionally, the loading platform 400 is arranged with a side rod 410 and a partition rod 420. The two side rods 410 are located at both ends of the partition rod 420. The partition rod 420 divides the loading platform 400 into two loading positions 401. The fixture 100 is located in the loading position 401, which increases the number of fixtures 100 on the loading platform 400 and improves production efficiency. The outer wall of the fixture 100 contacts the side wall of the partition rod 420 and the side rod 410 at the same time, so that the fixture 100 is positioned on the loading platform 400, which is beneficial to the subsequent processing of the workpiece 200.
[0037] Reference Figure 1 , Figures 4 to 6 Optionally, a positioning block 430 is arranged in the loading position 401, the length direction of the fixture 100 is the first direction, the two positioning blocks 430 are located on both sides of the partition rod 420 along the first direction, and the side of the fixture 100 away from the product cavity 110 has a receiving groove 120, and the positioning block 430 is located in the receiving groove 120, so as to realize the positioning of the fixture 100 in the loading position 401, which is beneficial to fix the loading direction of the workpiece 200, and is beneficial to the subsequent processing of the workpiece 200, thereby improving production efficiency.
[0038] Reference Figure 6 Optionally, in some embodiments of the present invention, the loading platform 400 is connected to a motor 440, and the motor 440 can drive the loading platform 400 to rotate so that the jigs 100 at the two loading positions 401 can change positions, and the two positioning blocks 430 are located on both sides of the partition rod 420 along the first direction, so that the two jigs 100 located at both ends of the partition rod 420 are placed facing each other. When the workpiece 200 in one of the jigs 100 is taken and placed, the motor 440 drives the loading platform 400 to rotate so that the other jig 100 is transferred to the processing position, and the processing equipment can continue to take the workpiece 200 from the other jig 100 for production. At the same time, the jig 100 without the workpiece 200 can be rotated out. At this time, the jig 100 without the workpiece 200 can be replaced with a new jig 100 containing the workpiece 200, thereby realizing the continuity of loading, reducing the production downtime, and improving production efficiency.
[0039] Reference Figure 4Optionally, the width direction of the jig 100 is the second direction, the positioning block 430 is located in the middle position of the dividing rod 420 along the second direction, which is conducive to the positioning of jigs 100 of different sizes in the loading platform 400, and the accommodating groove 120 is located in the middle position of the jig 100 along the second direction, which is conducive to the positioning of jigs 100 of different sizes when loading.
[0040] Refer to 1 and Figure 5 Optionally, the jig 100 is provided with a first magnetic block 130 that can be magnetically adsorbed on the partition rod 420. The first magnetic block 130 is located on the contact surface of the jig 100 and the partition rod 420, which is beneficial to the fixation of the jig 100 and the partition rod 420, ensuring the contact between the jig 100 and the partition rod 420, preventing the jig 100 from shifting along the first direction during loading, avoiding the jig 100 from shifting and causing inaccurate loading positioning of the workpiece 200, and ensuring the production yield.
[0041] Refer to 1 and Figure 5 Optionally, the jig 100 is provided with a second magnetic block 140 that can be magnetically adsorbed on the side rod 410. The second magnetic block 140 is located on the contact surface of the jig 100 and the side rod 410 to fix the jig 100 and the side rod 410, ensure the contact between the jig 100 and the side rod 410, prevent the jig 100 from shifting along the second direction during loading, avoid the jig 100 from shifting and affecting the loading positioning, and ensure the production yield.
[0042] Refer to 1 and Figure 5 Optionally, the jig 100 is provided with a third magnetic block 150 that can be magnetically adsorbed on the loading platform 400, and the second magnetic block 140 is located on the surface of the jig 100 away from the product cavity 110, so as to fix the jig 100 and the loading platform 400, ensure the contact between the jig 100 and the loading platform 400, and avoid the jig 100 from deflecting.
[0043] Reference Figure 1 Optionally, the jig 100 is provided with an identification portion 160 for marking the loading direction. The identification portion 160 is located on the surface of the jig 100 where the product cavity 110 is provided. The identification portion 160 is conducive to direction marking when the jig 100 is placed on the loading platform 400, which is conducive to workers placing the jig 100 on the loading platform 400.
[0044] Reference Figure 7Optionally, the arranging device 300 is provided with a frame 310, the arranging cavity 301 is located in the frame 310, and the two ends of the frame 310 are slidably connected with a feed block 320, and a feed cavity 321 is provided in the feed block 320, and the feed cavity 321 is connected to the arranging cavity 301. The feed cavity 321 is used to stack the workpiece 200, and the feed blocks 320 at both ends of the frame 310 can abut against two sides of the fixture 100, and the other two sides of the fixture 100 abut against the frame 310, so that the fixture 100 can be placed in the arranging cavity 301. The frame 310 is fixed, and is connected to a driving device. The workpieces 200 are stacked in the feeding cavity 321. The driving device can drive the frame 310 to vibrate. The continuous vibration of the frame 310 drives the workpieces 200 from the feeding cavity 321 into the array cavity 301, and drives the workpieces 200 into the surface of the fixture 100 where the product cavity 110 is provided. The workpieces 200 continuously vibrate on the surface of the fixture 100 so that a single workpiece 200 falls into the product cavity 110, thereby realizing the array and flipping of the workpieces 200 in the fixture 100.
[0045] Reference Figure 7 Optionally, the frame 310 is provided with a feed block 320, and both ends thereof are provided with a positioning column 330 and an adjusting device 340, the positioning column 330 abuts against the feed block 320 at one end of the frame 310, and the adjusting device 340 can push the feed block 320 at the other end to press against the fixture 100, and the adjusting device 340 includes an adjusting seat 341, an abutting block 342, a screw rod 343, and a rotating handle 344, the abutting block 342 and the rotating handle 344 are respectively connected to both ends of the screw rod 343, and the screw rod 343 is connected to the bottom of the frame 310. The rod 343 is connected to the adjustment seat 341 through a thread, and the adjustment seat 341 is fixedly installed on the frame 310. The handle 344 is adjusted to drive the screw 343 to rotate, thereby driving the abutment block 342 to push the feed block 320, so that the feed block 320 presses the side of the fixture 100, so that the fixture 100 is fixed in the alignment cavity 301, and different sizes of fixtures 100 and workpieces 200 can be aligned and flipped through the alignment device 300, thereby improving the applicability of the alignment device 300.
[0046] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0047] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. An integrated feeding fixture, characterized in that: include: A fixture, wherein a plurality of product cavities are arranged on the surface of the fixture, and the plurality of product cavities are arranged at intervals along the length direction and the width direction of the fixture, respectively, and the product cavity is used to place a workpiece, and the workpiece has an opening and an inner cavity, and the side wall of the product cavity has a positioning groove, and the outer side wall of the workpiece has a first positioning portion, and in the horizontal direction, the positioning groove extends to the outside of the product cavity, and the first positioning portion extends to the outside of the workpiece, and the positioning groove is used to accommodate the first positioning portion, so that when the workpiece is located in the product cavity, the opening faces upward; An aligning device is provided with an aligning cavity, the jig is placed in the aligning cavity, a plurality of the workpieces are stacked on the surface of the jig provided with the product cavity, the aligning device can generate vibration, drive the plurality of workpieces to continuously vibrate on the surface of the jig, so that a single workpiece falls into a single product cavity; A loading platform, on which the jig having passed through the arranging device is placed, and the loading platform is connected to a processing device, and the processing device takes out the workpiece from the jig on the loading platform.
2. The integrated feeding fixture according to claim 1, characterized in that: The side wall of the product cavity has a second positioning portion, and the side wall of the workpiece has a third positioning portion. On a horizontal plane, the second positioning portion extends toward the interior of the product cavity, and the third positioning portion extends toward the interior of the workpiece, and the outer side surface of the third positioning portion abuts against the second positioning portion.
3. The integrated feeding fixture according to claim 1, characterized in that: The side wall of the product cavity is arranged with a first inclined surface, the outer side wall of the workpiece has a second inclined surface, and the first inclined surface contacts the second inclined surface.
4. The integrated feeding fixture according to claim 1, characterized in that: The loading platform is arranged with side bars and a partition bar, the two side bars are located at both ends of the partition bar, the partition bar divides the loading platform into two loading positions, the jig is located in the loading position, and the outer side wall of the jig contacts the side walls of the partition bar and the side bar at the same time.
5. The integrated feeding fixture according to claim 4, characterized in that: A positioning block is arranged in the loading position, the length direction of the fixture is the first direction, the two positioning blocks are located on both sides of the dividing rod along the first direction, and the side of the fixture away from the product cavity has a accommodating groove, and the positioning block is located in the accommodating groove.
6. The integrated feeding fixture according to claim 5, characterized in that: The width direction of the jig is the second direction, and the positioning block is located at the middle position of the partition rod along the second direction.
7. The integrated feeding fixture according to claim 4, characterized in that: The jig is provided with a first magnetic block that can be magnetically adsorbed on the partition rod, and the first magnetic block is located on the contact surface between the jig and the partition rod.
8. The integrated feeding fixture according to claim 4, characterized in that: The jig is provided with a second magnetic block that can be magnetically adsorbed on the side rod, and the second magnetic block is located on the contact surface between the jig and the side rod.
9. The integrated feeding fixture according to claim 4, characterized in that: The jig is provided with a third magnetic block that can be magnetically adsorbed on the loading platform, and the third magnetic block is located on the surface of the jig away from the product cavity.
10. The integrated feeding fixture according to claim 1, characterized in that: The jig is provided with a marking portion for marking a feeding direction, and the marking portion is located on a surface of the jig where the product cavity is provided.