Double-helix vacuum dough kneading and kneading all-in-one machine
By introducing an automatic closing mechanism and double-sided curved plate in the vacuum and dough kneading machine, the problem of difficulty in automatically opening and low dough forming efficiency is solved, and automated operation and better dough forming effect are achieved.
Patent Information
- Application Number
- CN202421015659.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The existing vacuum and dough kneading machine is difficult to open automatically, and the workers need to work hard. The double-helix machine is inefficient in dough processing due to the gap between the spiral shaft and the dough bucket when forming dough.
A double helix vacuum and dough kneading machine is designed, using an automatic closing mechanism and a double-sided arc plate. The end cover is automatically opened through the hydraulic cylinder and the sliding groove mechanism, and reduced by belt transmission and double-sided arc plate. The gap between the small spiral shaft and the mud bucket improves the dough molding effect.
The automated end cap opening is realized, which reduces the workload of workers and improves the dough forming effect and processing efficiency by reducing the gap between the spiral shaft and the surface barrel.
Smart Images

Figure CN222357135U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sweet potato starch processing, in particular to a double-helix vacuum dough kneading machine. Background Art
[0002] Vermicelli is a traditional food made from sweet potatoes and potatoes, which is processed into a dry strip. Each part of China has its own unique production process. The finished vermicelli is off-white, yellow or brown. It can be divided into round vermicelli, thin vermicelli and wide vermicelli according to its shape. After cooking, the vermicelli tastes smooth and elastic. It can be made into delicious food with vegetables, pork, chicken, etc.
[0003] Vermicelli needs to be processed and formed with sweet potato starch, and a vacuum dough kneading machine is needed to process the sweet potato starch into dough. The dough processed by the vacuum dough kneading machine is soft in texture, without bubbles inside the dough, and has excellent molding effect. However, the vacuum dough kneading machine is difficult to open after vacuuming, and it is more difficult for workers to open the end cover. At the same time, there are many types of vacuum dough kneading machines, such as single spiral and double spiral. The double spiral type has higher processing efficiency, but the gap between the two spiral shafts and the bottom wall of the dough barrel is large, and the dough located here is difficult to process well. For this reason, we propose a double spiral vacuum dough kneading machine. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a double-screw vacuum dough kneading machine, the end cover of which can be opened automatically to reduce the workload of workers and at the same time achieve better dough forming effect, which can effectively solve the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a double-screw vacuum dough kneading machine, comprising a workbench, a dough kneading mechanism and an automatic closing mechanism;
[0006] Workbench: The opposite inner sides of the upper end are connected with a connection seat by bolts, and a vacuum pumping mechanism is arranged inside the workbench;
[0007] Dough kneading mechanism: it is arranged between the two connecting seats, and the upper end of the vacuuming mechanism is connected with the inside of the dough kneading mechanism;
[0008] Automatic closing mechanism: It includes an end cover, a connecting plate, a flipping seat, a sliding groove and a fixed seat. The end cover is buckled on the upper end of the dough kneading mechanism. A sealing ring is fixedly connected to the inner side surface of the end cover, and the sealing ring contacts the upper end of the outer side surface of the dough kneading mechanism. A connecting plate is provided at the rear end of the end cover. Fixed seats are symmetrically distributed left and right on the rear side surface of the dough kneading mechanism, and sliding grooves are respectively opened inside the fixed seats. The sliding grooves are all in an inverted "卜" shape. The lower surface of the end cover is bolted with a flipping seat. Sliding columns are arranged vertically on both the left and right sides of the flipping seat, and the vertically adjacent sliding columns are respectively slidably connected inside the adjacent sliding grooves. The end cover can be automatically opened, reducing the workload of workers and at the same time achieving a better effect of dough shaping.
[0009] Furthermore, the automatic closing mechanism further includes a connecting rod and a hydraulic cylinder. A base is provided at the lower end of the rear side surface of the workbench. The upper surface of the base is bolted with a hydraulic cylinder. The upper end of the telescopic end of the hydraulic cylinder is rotationally connected with a connecting rod through a first pin shaft, and the upper end of the connecting rod is rotationally connected with the lower end of the flipping seat through a second pin shaft. The oil inlet of the hydraulic cylinder is connected to an external oil pump to realize the flipping of the flipping seat.
[0010] Furthermore, it further includes a single-chip microcomputer. The single-chip microcomputer is arranged at the upper end of the left side of the workbench. The input end of the single-chip microcomputer is electrically connected to an external power supply to control the electrical appliances of the equipment.
[0011] Furthermore, the dough kneading mechanism includes a dough kneading bucket and a spiral dough kneading shaft. The dough kneading bucket is bolted between two connecting seats. The end cover is buckled on the upper end of the dough kneading bucket, and the sealing ring contacts the upper end of the outer side surface of the dough kneading bucket. Fixed seats are symmetrically distributed left and right on the rear side surface of the dough kneading bucket. Spiral dough kneading shafts are symmetrically distributed front and rear and rotatably connected to the lower end inside the dough kneading bucket to realize dough kneading and mixing.
[0012] Furthermore, the dough kneading mechanism further includes a motor, a first pulley and a second pulley. The first pulley is fixedly sleeved on the left end of the rear spiral dough kneading shaft, and the second pulley is fixedly sleeved on the left end of the front spiral dough kneading shaft. Both the first pulley and the second pulley are located on the left side of the dough kneading bucket. The first pulley and the second pulley are connected by a belt in transmission. The inner wall of the right end of the workbench is fixedly connected with a motor, and the output shaft of the motor is fixedly connected with the left end of the front spiral dough kneading shaft. The input end of the motor is electrically connected to the output end of the single-chip microcomputer to drive the spiral dough kneading shaft to rotate.
[0013] Furthermore, the dough kneading mechanism further includes a double-sided arc plate. The double-sided arc plate is fixedly connected to the lower end inside the dough kneading bucket, and the arc surfaces of the double-sided arc plate are respectively tangent to the cross-sections of the front and rear spiral dough kneading shafts, greatly reducing the gap between the two spiral dough kneading shafts and the dough kneading bucket.
[0014] Furthermore, the vacuum extraction mechanism includes a vacuum pump, an air extraction pipe and an air outlet pipe. The bottom wall of the workbench is provided with a vacuum pump. The air outlet of the vacuum pump is connected to the outside of the workbench through the air outlet pipe, and the air inlet of the vacuum pump is connected to the outside of the dough kneading barrel through the air extraction pipe to achieve internal vacuum extraction.
[0015] Compared with the prior art, the utility model has the following beneficial effects: the double-helix vacuum dough kneading machine has the following advantages:
[0016] 1. The worker controls the external oil pump to supply oil to the hydraulic cylinder through the single-chip computer. The telescopic end of the hydraulic cylinder extends, pushing the lower end of the connecting rod to move upward, and the upper end of the connecting rod moves upward, pushing the sliding column to slide upward inside the slide. Due to the limitation of the slide, the upper end of the connecting rod can only move upward at this time, and the flip seat moves upward. When the sliding column at the upper end touches the top of the vertical slide of the slide, the end cover has left the upper end of the dough barrel. The telescopic end of the hydraulic cylinder continues to extend, and the sliding column at the lower end enters the arc-shaped slide of the slide. The spacing between the top of the vertical slide and the top of the arc-shaped slide is the same as the spacing between the vertically adjacent sliding columns, so that when the telescopic end of the hydraulic cylinder is retracted, the sliding column at the lower end slides first to avoid the end cover from being unable to buckle, and the sliding column at the lower end slides upward clockwise, causing the sliding column at the upper end to rotate clockwise at the top of the vertical slide of the slide, and the flip seat rotates clockwise with the central axis of the sliding column at the upper end as the center of the circle, and the end cover rotates clockwise and flips synchronously, thereby realizing the opening of the end cover without manual opening and support, which is convenient for the workers' subsequent work.
[0017] 2. The worker pours the sweet potato starch into the dough barrel, adds appropriate amount of water, and then turns on the motor. The output shaft of the motor drives the spiral dough shaft and pulley 2 on the front side to rotate. Pulley 2 drives pulley 1 and the spiral dough shaft on the rear side through the belt to rotate, thereby kneading the sweet potato starch. The double-sided arc plate greatly reduces the gap between the two spiral dough shafts and the dough barrel, preventing the sweet potato starch from being stirred by the spiral dough shafts in this gap, so that the quality of the dough after the sweet potato starch is formed is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0020] Figure 3 This is an enlarged structural diagram of the utility model at A;
[0021] Figure 4 It is a schematic diagram of the sectional structure of the utility model from the rear.
[0022] In the figure: 1 workbench, 2 dough kneading mechanism, 21 motor, 22 pulley 1, 23 pulley 2, 24 dough kneading barrel, 25 spiral dough kneading shaft, 26 double-sided arc plate, 3 automatic closing mechanism, 31 end cover, 32 connecting plate, 33 turning seat, 34 slide groove, 35 fixed seat, 36 connecting rod, 37 hydraulic cylinder, 4 vacuum extraction mechanism, 41 vacuum pump, 42 exhaust pipe, 43 exhaust pipe, 5 base, 6 connecting seat, 7 sealing ring, 8 single chip computer. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-4 , This embodiment provides a technical solution: a double-screw vacuum dough kneading machine, comprising a workbench 1, a dough kneading mechanism 2 and an automatic closing mechanism 3;
[0025] Workbench 1: The opposite inner sides of the upper end thereof are connected with a connection seat 6 by bolts, and a vacuum pumping mechanism 4 is arranged inside the workbench 1, and the vacuum pumping mechanism 4 includes a vacuum pump 41, an air extraction pipe 42 and an air outlet pipe 43. The bottom wall inside the workbench 1 is provided with a vacuum pump 41, and the air outlet of the vacuum pump 41 is connected with the outside of the workbench 1 through the air outlet pipe 43, and the air inlet of the vacuum pump 41 is connected with the outside of the dough mixing barrel 24 through the air extraction pipe 42. The single chip computer 8 turns on the vacuum pump 41, and the vacuum pump 41 extracts the air inside the integral body formed by the end cover 31 and the dough mixing barrel 24 through the air extraction pipe 42, and the sealing ring 7 prevents external air from entering the interior of the integral body formed by the end cover 31 and the dough mixing barrel 24;
[0026] Dough kneading mechanism 2: It is arranged between two connecting seats 6, the upper end of the vacuuming mechanism 4 is connected to the inside of the dough kneading mechanism 2, and the dough kneading mechanism 2 includes a dough kneading barrel 24 and a spiral dough kneading shaft 25. The dough kneading barrel 24 is connected between the two connecting seats 6 by bolts, and the end cover 31 is buckled on the upper end of the dough kneading barrel 24. The sealing ring 7 contacts the upper end of the outer side surface of the dough kneading barrel 24. The rear side surface of the dough kneading barrel 24 is provided with fixed seats 35 symmetrically distributed on the left and right. The lower end of the dough barrel 24 is rotatably connected to a spiral dough-mixing shaft 25 symmetrically distributed front and back. The dough-mixing and kneading mechanism 2 also includes a motor 21, a pulley 1 22 and a pulley 23. The pulley 1 22 is fixedly sleeved on the left end of the spiral dough-mixing shaft 25 on the rear side, and the pulley 23 is fixedly sleeved on the left end of the spiral dough-mixing shaft 25 on the front side. The pulley 1 22 and the pulley 23 are both located on the left side of the dough barrel 24. The pulley 1 22 and the pulley 2 23 are connected by a belt. Belt transmission connection, the inner wall of the right end of the workbench 1 is fixedly connected with a motor 21, the output shaft of the motor 21 is fixedly connected to the left end of the spiral and dough shaft 25 on the front side, the input end of the motor 21 is electrically connected to the output end of the single-chip microcomputer 8, and the dough kneading mechanism 2 also includes a double-sided arc plate 26, and the lower end of the interior of the dough barrel 24 is fixedly connected with the double-sided arc plate 26, and the arc surface of the double-sided arc plate 26 is tangent to the cross-section of the spiral and dough shaft 25 on the front and rear sides respectively. When the motor 21 is turned on, the output shaft of the motor 21 drives the spiral and dough shaft 25 on the front side and the second pulley 23 to rotate, and the second pulley 23 drives the pulley 1 22 and the spiral and dough shaft 25 on the rear side to rotate through the belt, so as to realize the dough kneading of sweet potato starch, and the double-sided arc plate 26 greatly reduces the gap between the two spiral and dough shafts 25 and the dough barrel 24, so as to prevent the sweet potato starch from being stirred by the spiral and dough shaft 25 in this gap, so that the quality of the dough after the sweet potato starch is formed is better;
[0027] Automatic closing mechanism 3: It includes an end cover 31, a connecting plate 32, a flip seat 33, a slide groove 34 and a fixed seat 35. The end cover 31 is buckled on the upper end of the dough kneading mechanism 2. The inner side of the end cover 31 is fixedly connected with a sealing ring 7, and the sealing ring 7 contacts the upper end of the outer side of the dough kneading mechanism 2. The rear end of the end cover 31 is provided with a connecting plate 32. The rear side of the dough kneading mechanism 2 is provided with a fixed seat 35 symmetrically distributed on the left and right. The interior of the fixed seat 35 is provided with a slide groove 34, and the slide groove 34 is an inverted "Bu" shape. The lower surface of the end cover 31 is bolted The turning seat 33 is connected, and the left and right sides of the turning seat 33 are provided with sliding columns distributed up and down. The vertically adjacent sliding columns are respectively slidably connected to the inside of the adjacent slide grooves 34. The automatic closing mechanism 3 also includes a connecting rod 36 and a hydraulic cylinder 37. The lower end of the rear side of the workbench 1 is provided with a base 5. The upper surface of the base 5 is connected to the hydraulic cylinder 37 by bolts. The upper end of the telescopic end of the hydraulic cylinder 37 is rotatably connected to the connecting rod 36 through a pin shaft 1. The upper end of the connecting rod 36 is rotatably connected to the lower end of the turning seat 33 through a pin shaft 2. The oil inlet of the hydraulic cylinder 37 is connected to the external oil The worker controls the external oil pump to supply oil to the hydraulic cylinder 37 through the single chip computer 8. The telescopic end of the hydraulic cylinder 37 extends, pushing the lower end of the connecting rod 36 to move upward, and the upper end of the connecting rod 36 moves upward, pushing the sliding column to slide upward inside the slide groove 34. Due to the limitation of the slide groove 34, the upper end of the connecting rod 36 can only move upward at this time, and the flip seat 33 moves upward. When the sliding column at the upper end touches the top of the vertical slide groove of the slide groove 34, the end cover 31 has left the upper end of the dough barrel 24. The telescopic end of the hydraulic cylinder 37 continues to extend, and the sliding column at the lower end enters the slide groove 34. The top of the vertical slide groove is inside the arc-shaped slide groove, and the spacing between the top of the vertical slide groove and the top of the arc-shaped slide groove is the same as the spacing between the vertically adjacent slide columns, so that when the telescopic end of the hydraulic cylinder 37 is retracted, the slide column at the lower end slides first to avoid the end cover from being unable to buckle, and the slide column at the lower end slides upward clockwise, so that the slide column at the upper end rotates clockwise at the top of the vertical slide groove of the slide groove 34, and the flip seat 33 rotates clockwise with the central axis of the slide column at the upper end as the center of the circle, and the end cover 31 rotates clockwise and flips synchronously, so that the end cover 31 is opened without manual opening and support, which is convenient for the subsequent work of the workers.
[0028] The workbench 1 further includes a single-chip microcomputer 8 , which is arranged at the upper end of the left side of the workbench 1 , and an input end of the single-chip microcomputer 8 is electrically connected to an external power supply.
[0029] The working principle of the double-screw vacuum dough kneading machine provided by the utility model is as follows: the worker controls the external oil pump to supply oil to the hydraulic cylinder 37 through the single-chip computer 8, and the telescopic end of the hydraulic cylinder 37 extends to push the lower end of the connecting rod 36 to move upward, and the upper end of the connecting rod 36 moves upward, pushing the sliding column to slide upward inside the slide groove 34. Due to the limitation of the slide groove 34, the upper end of the connecting rod 36 can only move upward at this time, and the flip seat 33 moves upward. When the sliding column at the upper end touches the top of the vertical slide groove of the slide groove 34, the end cover 31 has left the upper end of the dough kneading barrel 24, the telescopic end of the hydraulic cylinder 37 continues to extend, and the sliding column at the lower end enters the arc-shaped slide groove of the slide groove 34. The spacing between the top of the vertical slide groove and the top of the arc-shaped slide groove is the same as the spacing between the vertically adjacent sliding columns, so that when the telescopic end of the hydraulic cylinder 37 is retracted, the sliding column at the lower end slides first to avoid that the end cover cannot be buckled. The sliding column at the lower end slides upward clockwise, so that the sliding column at the upper end rotates clockwise at the top of the vertical slide groove of the slide groove 34. The turning seat 33 rotates clockwise with the central axis of the sliding column at the upper end as the center of the circle. The end cover 31 rotates clockwise, and the end cover 31 rotates clockwise synchronously to flip over, so that the end cover 31 is opened without manual opening and support, which is convenient for the subsequent work of the workers. Then the workers pour the sweet potato starch into the interior of the dough barrel 24, add a proper amount of water, and similarly control the end cover 31 to be buckled on the upper end of the dough barrel 24 through the single-chip microcomputer 8. The single-chip microcomputer 8 turns on the vacuum pump 41, and the vacuum pump 41 extracts the air inside the end cover 31 and the dough barrel 24 through the exhaust pipe 42. The sealing ring 7 prevents external air from entering the end cover 31 and The dough mixing barrel 24 forms an integral interior, the motor 21 is turned on, and the output shaft of the motor 21 drives the front spiral dough mixing shaft 25 and the second pulley 23 to rotate, and the second pulley 23 drives the first pulley 22 and the rear spiral dough mixing shaft 25 to rotate through the belt, so as to achieve the dough mixing and kneading of the sweet potato starch. The double-sided arc plate 26 greatly reduces the gap between the two spiral dough mixing shafts 25 and the dough mixing barrel 24, thereby preventing the sweet potato starch from being unable to be stirred by the spiral dough mixing shaft 25 in this gap, so that the quality of the dough after the sweet potato starch is formed is better.
[0030] It is worth noting that the single chip microcomputer 8 disclosed in the above embodiment can select STM32F051K8U6, the motor 21 can select YE2-100L1-4 motor, and the vacuum pump 41 can select XD-020 rotary vane vacuum pump. The single chip microcomputer 8 controls the motor 21, the external oil pump and the vacuum pump 41 to work using methods commonly used in the prior art.
[0031] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A double-screw vacuum dough kneading machine, characterized in that: It comprises a workbench (1), a dough kneading mechanism (2) and an automatic closing mechanism (3); The workbench (1) has a connecting seat (6) connected to the opposite inner side surfaces of the upper end thereof by means of bolts, and a vacuum extraction mechanism (4) is provided inside the workbench (1); The dough kneading mechanism (2) is arranged between the two connecting seats (6), and the upper end of the vacuum extraction mechanism (4) is connected to the inside of the dough kneading mechanism (2); The automatic closing mechanism (3) comprises an end cover (31), a connecting plate (32), a turning seat (33), a slide groove (34) and a fixed seat (35), wherein the end cover (31) is buckled onto the upper end of the dough kneading mechanism (2), the inner side surface of the end cover (31) is fixedly connected to a sealing ring (7), the sealing ring (7) contacts the upper end of the outer side surface of the dough kneading mechanism (2), the rear end of the end cover (31) is provided with a connecting plate (32), the rear side surface of the dough kneading mechanism (2) is provided with a left-right symmetrically distributed fixed seat (35), the inside of the fixed seat (35) is provided with a slide groove (34), the slide grooves (34) are all inverted "bu" shape, the lower surface of the end cover (31) is connected to the turning seat (33) by bolts, the left and right sides of the turning seat (33) are provided with sliding columns distributed up and down, and the vertically adjacent sliding columns are respectively slidably connected to the inside of the adjacent slide grooves (34).
2. The double-screw vacuum dough kneading machine according to claim 1, characterized in that: The automatic closing mechanism (3) further comprises a connecting rod (36) and a hydraulic cylinder (37); a base (5) is provided at the lower end of the rear side surface of the workbench (1); the upper surface of the base (5) is connected to the hydraulic cylinder (37) via bolts; the upper end of the telescopic end of the hydraulic cylinder (37) is rotatably connected to the connecting rod (36) via a first pin; the upper end of the connecting rod (36) is rotatably connected to the lower end of the flip seat (33) via a second pin; and the oil inlet of the hydraulic cylinder (37) is connected to an external oil pump.
3. The double-screw vacuum dough kneading machine according to claim 1, characterized in that: It also includes a single-chip microcomputer (8), which is arranged at the upper end of the left side of the workbench (1), and an input end of the single-chip microcomputer (8) is electrically connected to an external power supply.
4. The double-screw vacuum dough kneading machine according to claim 3, characterized in that: The dough kneading mechanism (2) comprises a dough kneading barrel (24) and a spiral dough kneading shaft (25), wherein the dough kneading barrel (24) is connected between two connecting seats (6) by bolts, an end cover (31) is buckled on the upper end of the dough kneading barrel (24), a sealing ring (7) contacts the upper end of the outer side surface of the dough kneading barrel (24), a fixing seat (35) symmetrically distributed on the left and right is arranged on the rear side surface of the dough kneading barrel (24), and the lower end of the interior of the dough kneading barrel (24) is rotatably connected to the spiral dough kneading shaft (25) symmetrically distributed on the front and back.
5. The double-screw vacuum dough kneading machine according to claim 4, characterized in that: The dough kneading mechanism (2) further comprises a motor (21), a first pulley (22) and a second pulley (23); the first pulley (22) is fixedly sleeved on the left end of the spiral dough kneading shaft (25) on the rear side; the second pulley (23) is fixedly sleeved on the left end of the spiral dough kneading shaft (25) on the front side; the first pulley (22) and the second pulley (23) are both located on the left side of the dough kneading barrel (24); the first pulley (22) and the second pulley (23) are connected via a belt transmission; the inner wall of the right end of the workbench (1) is fixedly connected with the motor (21); the output shaft of the motor (21) is fixedly connected to the left end of the spiral dough kneading shaft (25) on the front side; and the input end of the motor (21) is electrically connected to the output end of the single-chip computer (8).
6. The double-screw vacuum dough kneading machine according to claim 4, characterized in that: The dough kneading mechanism (2) further comprises a double-sided arc plate (26), the lower end of the interior of the dough kneading barrel (24) being fixedly connected to the double-sided arc plate (26), the arc surfaces of the double-sided arc plate (26) being tangent to the cross-sections of the spiral and dough axis (25) at the front and rear sides respectively.
7. The double-screw vacuum dough kneading machine according to claim 4, characterized in that: The vacuum pumping mechanism (4) comprises a vacuum pump (41), an air extraction pipe (42) and an air outlet pipe (43); the bottom wall of the workbench (1) is provided with a vacuum pump (41); the air outlet of the vacuum pump (41) is connected to the outside of the workbench (1) via the air outlet pipe (43); and the air inlet of the vacuum pump (41) is connected to the outside of the dough kneading barrel (24) via the air extraction pipe (42).