Inspection robot with ash removal device

By introducing a combination device of DC motor and rolling brush into the inspection robot, the problem of low efficiency in cleaning large pieces of garbage is solved, cleaning efficiency and equipment reliability are improved, and service life is extended.

CN222357577UActive Publication Date: 2025-01-17CHONGQING GUIYAN TECH CO LTD
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Patent Information

Application Number
CN202420778691.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-01-17
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

Existing inspection robots with dust removal devices are inefficient in cleaning large chunks of garbage, resulting in extended cleaning tasks and increased equipment load, which can lead to failure and damage.

Method used

A patrol robot device including a DC motor, threaded shaft, load-bearing plate, cleaning brush, brush, vacuum cleaner and rolling brush is designed. The load-bearing plate drops and vacuum cleaner are driven by a DC motor, while the second motor drives the support rod. The rolling brush cleans up large pieces of garbage, so as to separate and remove dust from large pieces of garbage.

Benefits of technology

It improves robot cleaning efficiency, shortens cleaning time, reduces equipment load, extends service life, and ensures the cleanliness of the working environment and the stable operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222357577U_ABST
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Abstract

The utility model belongs to the technical field of ash removal of inspection robots, in particular to an inspection robot with an ash removal device, which comprises an inspection robot body, a support plate is fixedly mounted on the surface of one side of the inspection robot body, and a first motor is fixedly mounted on the surface of one side of the support plate through a mounting hole. According to the inspection robot with the dust removal device, by arranging a direct current motor, when the device needs to be cleaned, a first motor is started to move a bearing plate downwards, so that a cleaning brush and a brush are attached to the ground, meanwhile, a dust collector is started to suck dust, meanwhile, a second motor drives a supporting rod, and a rolling brush cleans large deposits; the purpose of separating and removing dust from large garbage and deposits is achieved, the cleaning efficiency of the robot is improved, the cleaning task is smoothly completed, the cleaning time is shortened, the situation that the robot is subjected to extra loads and pressure, equipment damage or faults are possibly caused by long-time operation is avoided, and the service life of the robot is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust cleaning of patrol robots, in particular to a patrol robot with a dust cleaning device. Background Art

[0002] The inspection robot with a dust cleaning device is a robot system with autonomous movement and cleaning functions. This robot can perform regular inspections and cleaning work in factories, warehouses, offices and other places, especially for dust and debris on the ground and equipment surfaces. The robot can perceive the surrounding environment through sensors such as lidar and cameras, perform path planning and obstacle avoidance, and realize autonomous movement to designated areas for inspection and cleaning operations. It is equipped with specially designed cleaning devices, such as vacuum cleaners, brushes, etc., which are used to clean dust, debris and dirt on the ground and equipment surfaces to keep the working environment clean. The robot can record data during the inspection and cleaning process, including cleaning conditions, abnormalities found, etc., and promptly feedback to the operator or system to facilitate problem handling. The inspection robot with a dust cleaning device is an intelligent cleaning equipment that can independently complete inspection and cleaning tasks, improve work efficiency, keep the working environment clean, and reduce manpower input.

[0003] A patrol robot with a dust cleaning device for use in a coal washing plant (publication number CN220348411U) disclosed on a Chinese patent website, wherein the patrol robot with a dust cleaning device for use in a coal washing plant has two dust cleaners that absorb the dust swept from the ground on both sides of the track through the dust removal components, and multiple electromagnetic water valves that spray the water inside the water tank onto the ground through branch pipes and water pipes, and the water inlet is used to add water to the water tank. The device can absorb the dust swept from the mobile track and spray the water in the water tank onto the ground, thereby reducing the flying of dust and purifying the environment.

[0004] However, the above-mentioned device has the problem of cleaning dead corners, and does not take into account the problem of cleaning larger pieces of garbage. Large pieces of garbage stuck in the cleaning device will cause the robot's cleaning efficiency to decrease, making it impossible to complete the cleaning task smoothly, extending the cleaning time, and further affecting the cleanliness of the working environment. The robot will also be subject to additional loads and pressure, and long-term operation will cause equipment damage or failure. Utility Model Content

[0005] Based on the technical problem that the existing devices cannot prevent large pieces of garbage from getting stuck in the cleaning device, resulting in low cleaning efficiency of the robot, affecting the cleanliness of the working environment and causing equipment failure, the utility model proposes an inspection robot with a cleaning device.

[0006] The utility model proposes an inspection robot with a dust cleaning device, including an inspection robot body, a support plate fixedly installed on one side surface of the inspection robot body, a first motor fixedly installed on one side surface of the support plate through a mounting hole, a threaded shaft fixedly installed on the main shaft end of the first motor, a load-bearing plate threadedly connected to the circumferential side surface of the threaded shaft, a DC motor fixedly installed on one side surface of the load-bearing plate through a mounting hole, and a rotating shaft fixedly connected to the main shaft end of the DC motor.

[0007] Preferably, a cleaning brush is fixedly mounted on one end surface of the rotating shaft, a double-layer pulley is fixedly mounted on the peripheral side surface of the rotating shaft, and the peripheral side surfaces of the double-layer pulley are connected to the rotating shaft via belt transmission.

[0008] Preferably, a support plate is fixedly mounted on the peripheral side surface of the rotating shaft, and the peripheral side surface of one end of the rotating shaft is connected to the inner wall of the support plate via a bearing.

[0009] Preferably, a brush is fixedly mounted on one end surface of the rotating shaft, and a protective frame is fixedly connected to one side surface of the inspection robot body.

[0010] Preferably, the upper surface of the protection frame is fixedly connected to one end surface of the threaded shaft, and the second motor is fixedly mounted on one side surface of the protection frame through a mounting hole.

[0011] Preferably, a support rod is installed on an inner wall of one side of the protection frame through a bearing, and a conveyor belt is connected between a peripheral side surface of one end of the second motor main shaft end and a peripheral side surface of one end of the support rod through a pulley transmission.

[0012] Preferably, a plurality of rolling brushes distributed in a ring array are fixedly connected to the peripheral side surface of the main shaft end of the second motor and the peripheral side surface of the support rod, and vacuum cleaners are fixedly installed on the opposite side surfaces of the protective frame.

[0013] The beneficial effects of the present invention are:

[0014] By setting a DC motor, when the device needs to be cleaned, the first motor is started to move the load-bearing plate downward, so that the cleaning brush and the bristle brush are in contact with the ground, and the vacuum cleaner is started to suck in the dust. At the same time, the second motor drives the support rod to make the rolling brush clean up the larger deposits, thereby achieving the purpose of separating and removing the dust from the large pieces of garbage and deposits, thereby improving the cleaning efficiency of the robot, successfully completing the cleaning task, shortening the cleaning time, and preventing the robot from being subjected to additional load and pressure. Long-term operation may cause equipment damage or failure, thereby extending its service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of an inspection robot with a dust cleaning device proposed by the utility model;

[0016] Figure 2 This is a three-dimensional diagram of the protective frame structure of an inspection robot with a dust cleaning device proposed by the utility model;

[0017] Figure 3 This is a three-dimensional diagram of the support plate structure of an inspection robot with a dust cleaning device proposed by the utility model.

[0018] In the figure: 1. Inspection robot body; 2. Support plate; 3. First motor; 4. Threaded shaft; 5. Load-bearing plate; 6. DC motor; 7. Rotating shaft; 8. Cleaning brush; 9. Double-layer pulley; 10. Rotating shaft; 11. Support plate; 12. Brush; 13. Protective frame; 14. Second motor; 15. Support rod; 16. Conveyor belt; 17. Rolling brush; 18. Vacuum cleaner. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] Reference Figure 1-Figure 3 A patrol robot with a dust cleaning device comprises a patrol robot body 1, a support plate 2 is fixedly installed on one side surface of the patrol robot body 1, a first motor 3 is fixedly installed on one side surface of the support plate 2 through a mounting hole, a threaded shaft 4 is fixedly installed on the main shaft end of the first motor 3, a load-bearing plate 5 is threadedly connected to the peripheral side surface of the threaded shaft 4, a DC motor 6 is fixedly installed on one side surface of the load-bearing plate 5 through a mounting hole, a rotating shaft 7 is fixedly connected to the main shaft end of the DC motor 6, a cleaning brush 8 is fixedly installed on one end surface of the rotating shaft 7, a double-layer pulley 9 is fixedly installed on the peripheral side surface of the rotating shaft 7, and the peripheral side surfaces of the double-layer pulley 9 are all connected to a rotating shaft 10 through belt transmission.

[0021] The role of the double-layer pulley 9 in driving the belt to run is mainly to increase the transmission efficiency and stability of the transmission force, thereby achieving the normal operation of the mechanical equipment. The double-layer pulley 9 can provide a larger contact area, which helps to reduce the pressure and wear on the belt, and can effectively transmit greater torque and power. The double-layer pulley 9 can also balance the tension in the transmission system, reduce the slip and deviation of the belt, and improve the stability and reliability of the transmission. Therefore, the double-layer pulley 9 plays an important role in the belt transmission system, which can improve the transmission efficiency and extend the service life of the belt and the transmission device.

[0022] A support plate 11 is fixedly installed on the circumferential side surface of the rotating shaft 7. The circumferential side surface of one end of the rotating shaft 10 is connected to the inner wall of the support plate 11 through a bearing. The role of installing the rotating shaft 7 in the support plate 11 through the bearing is to provide support and reduce friction, thereby achieving stable operation of the rotating shaft 7. The bearing can reduce the friction between the rotating shaft 7 and the support plate 11, so that the rotating shaft 7 can rotate smoothly without hindrance. At the same time, the bearing can also bear the radial and axial loads of the rotating shaft 7, ensuring that the position of the rotating shaft 7 in the support plate 2 is stable and the rotation balance is maintained. Through the installation of the bearing, energy loss and wear can be effectively reduced.

[0023] To extend the service life of the rotating shaft 7 and the supporting plate 11 and improve the operating efficiency and reliability of the mechanical equipment, a brush 12 is fixedly installed on the surface of one end of the rotating shaft 10, and a protective frame 13 is fixedly connected to the surface of one side of the inspection robot body 1. The brush 12 can remove dust, dirt and impurities on the surface of the rotating shaft 10, keep the surface clean, and prevent dirt accumulation from affecting work efficiency. The brush 12 can help lubricating oil or grease to be evenly distributed on the surface of the rotating shaft 10, reduce friction, protect the bearing and shaft surface, and extend the service life. The upper surface of the protective frame 13 is fixedly connected to the surface of one end of the threaded shaft 4.

[0024] A second motor 14 is fixedly installed on one side surface of the protective frame 13 through a mounting hole. The mounting hole can ensure that the motor is firmly fixed on the protective frame 13 to prevent the motor from shaking or falling off during operation, thereby ensuring the stability and safety of the equipment. It can effectively transmit the power and torque output by the motor to the equipment to achieve normal operation of the equipment, and can facilitate maintenance personnel to inspect, maintain and replace the motor, thereby improving the maintainability and maintenance efficiency of the equipment. A support rod 15 is installed on the inner wall of one side of the protective frame 13 through a bearing, and a conveyor belt 16 is connected to the circumferential side surface of one end of the main shaft end of the second motor 14 and the circumferential side surface of one end of the support rod 15 through a pulley transmission.

[0025] The bearing can provide support for the rotating shaft 7, ensure the stable position of the rotating shaft 7 in the protective frame 13, and prevent the shaft from shaking or deviating during operation. The bearing can reduce the friction between the rotating shaft 7 and the protective frame 13, so that the rotating shaft 7 can rotate smoothly without hindrance, reduce energy loss, and extend the service life of the equipment. The bearing can bear the radial and axial loads generated by the rotating shaft 7 during operation, ensuring that the rotating shaft 7 can still remain stable when rotating at high speed. The bearing can also play a guiding role, ensuring that the rotating shaft 7 runs along the correct track, and avoiding the shaft from deviating from the track and causing equipment failure.

[0026] The peripheral side surfaces of the main shaft end of the second motor 14 and the peripheral side surfaces of the support rod 15 are fixedly connected with a plurality of rolling brushes 17 distributed in a circular array. The surfaces on the opposite sides of the protective frame 13 are fixedly installed with vacuum cleaners 18. The vacuum cleaners 18 can absorb dust, debris and particulate matter around the protective frame 13, keep the working environment clean, and prevent dust from polluting equipment and products. By using the vacuum cleaner 18 to clean the air around the protective frame 13, dust and odor in the air can be reduced, the air quality in the workplace can be improved, and a healthier working environment can be created. Regular cleaning of the protective frame 13 can extend the service life of the equipment, reduce equipment failures and damage caused by dust accumulation, and improve the reliability and stability of the equipment. Keeping the equipment and the working environment clean can improve work efficiency, reduce maintenance and cleaning time, and ensure long-term stable operation of the equipment.

[0027] By setting a DC motor 6, when the device needs to be cleaned, the first motor 3 is started to move the load-bearing plate 5 downward, so that the cleaning brush 8 and the brush 12 are in contact with the ground, and the vacuum cleaner 18 is started to suck in the dust. At the same time, the second motor 14 drives the support rod 15, so that the rolling brush 17 cleans the larger deposits, thereby achieving the purpose of separating and removing the dust from the large pieces of garbage and deposits, thereby improving the cleaning efficiency of the robot, successfully completing the cleaning task, shortening the cleaning time, and preventing the robot from being subjected to additional load and pressure. Long-term operation may cause equipment damage or failure, thereby extending its service life.

[0028] Working principle: When the device is running, start the first motor 3 to move the load-bearing plate 5 downward through the threaded shaft 4, so that the cleaning brush 8 and the brush 12 are in contact with the ground, turn on the DC motor 6 to make it run, and start the vacuum cleaner 18 to suck in the dust. At the same time, the second motor 14 drives the support rod 15, so that the rolling brush 17 cleans the larger deposits in the protective frame 13, so as to achieve the purpose of separating and removing dust from large pieces of garbage and deposits, shortening the cleaning time, avoiding additional damage or failure of the robot, and extending its service life.

[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A patrol robot with a dust cleaning device, comprising a patrol robot body (1), characterized in that: A support plate (2) is fixedly mounted on one side surface of the inspection robot body (1); a first motor (3) is fixedly mounted on one side surface of the support plate (2) via a mounting hole; a threaded shaft (4) is fixedly mounted on the main shaft end of the first motor (3); a load-bearing plate (5) is threadedly connected to the peripheral side surface of the threaded shaft (4); a DC motor (6) is fixedly mounted on one side surface of the load-bearing plate (5) via a mounting hole; and a rotating shaft (7) is fixedly connected to the main shaft end of the DC motor (6).

2. The inspection robot with a dust cleaning device according to claim 1, characterized in that: A cleaning brush (8) is fixedly mounted on one end surface of the rotating shaft (7), a double-layer pulley (9) is fixedly mounted on the peripheral side surface of the rotating shaft (7), and the peripheral side surfaces of the double-layer pulley (9) are connected to a rotating shaft (10) via a belt drive.

3. The inspection robot with a dust cleaning device according to claim 2, characterized in that: A support plate (11) is fixedly mounted on the peripheral side surface of the rotating shaft (7), and the peripheral side surface of one end of the rotating shaft (10) is connected to the inner wall of the support plate (11) via a bearing.

4. The inspection robot with a dust cleaning device according to claim 3, characterized in that: A brush (12) is fixedly mounted on one end surface of the rotating shaft (10), and a protective frame (13) is fixedly connected to one side surface of the inspection robot body (1).

5. The inspection robot with a dust cleaning device according to claim 4, characterized in that: The upper surface of the protection frame (13) is fixedly connected to one end surface of the threaded shaft (4), and a second motor (14) is fixedly mounted on one side surface of the protection frame (13) via a mounting hole.

6. The inspection robot with a dust cleaning device according to claim 5, characterized in that: A support rod (15) is installed on the inner wall of one side of the protection frame (13) via a bearing, and a conveyor belt (16) is connected to a peripheral side surface of one end of the main shaft end of the second motor (14) and a peripheral side surface of one end of the support rod (15) via a pulley transmission.

7. The inspection robot with a dust cleaning device according to claim 6, characterized in that: A plurality of rolling brushes (17) distributed in a ring array are fixedly connected to the peripheral side surface of the main shaft end of the second motor (14) and the peripheral side surface of the support rod (15), and vacuum cleaners (18) are fixedly mounted on the surfaces of the two opposite sides of the protective frame (13).

Citation Information

Patent Citations

  • Inspection robot with ash removal device for coal cleaning plant

    CN220348411U