Lifting and rotating rapid cleaning equipment with stirring and material pumping functions

By designing a quick cleaning equipment for lifting and rotating a stirring and pumping material including cylinders, hand-turn valves, solvent diaphragm pumps and high-pressure nozzles, the problem of long disassembly and installation time of the agitating equipment when replacing materials is solved, and rapid cleaning and replacement are achieved, improving Work efficiency.

CN222358403UActive Publication Date: 2025-01-17KUNSHAN DESWAY PRECISION MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421117777.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-01-17
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

When replacing different materials, existing mixing equipment needs to clean or replace the mixing shaft and mixing paddle, resulting in a long disassembly and installation time, reducing work efficiency and affecting corporate efficiency.

Method used

A lifting and rotating rapid cleaning device with stirring and extract is designed, including a mobile cart, a movable material bucket, a cylinder, a hand-turning valve, a solvent diaphragm pump, a cleaning barrel, a high-pressure nozzle, a radar level gauge, and a pneumatic speed reduction motor , pump pump and rotating bearing structures enable rapid cleaning and replacement of agitating shaft and agitating paddle.

Benefits of technology

Through a simple and clear structural structure and the combination of cylinders, pneumatic rotary motors and other components, the equipment realizes rapid stirring and cleaning between different materials, reducing manpower and material consumption and improving work efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222358403U_ABST
    Figure CN222358403U_ABST
Patent Text Reader

Abstract

The utility model discloses lifting and rotating rapid cleaning equipment with stirring and material pumping functions, which is characterized in that an air cylinder, a hand-operated valve for controlling the lifting start and stop of the air cylinder, a solvent diaphragm pump and a cleaning barrel are fixed on a trolley plate of a movable trolley, an input end of a high-pressure spray head is communicated with an output end of the solvent diaphragm pump through a pipeline, and an outer cylinder of the air cylinder is provided with a linear bearing; two spaced rotating bearings are arranged outside the linear bearing, a U-shaped bearing support is arranged between the outer side faces of the rotating bearings in a matched mode, and a barrel cover capable of sealing the material barrel is arranged on the front face of the bearing support. A radar liquid level meter, a pneumatic gear motor and a transfer pump are mounted on the barrel cover; a hollow stirring shaft is arranged in the middle of the barrel cover in a rotating mode, a material pumping pipe used for pumping materials is arranged in the stirring shaft, a pneumatic gear motor drives the stirring shaft to rotate, a filter is arranged at the lower end of the material pumping pipe, and an input port of a material pumping pump is communicated with the upper end of the material pumping pipe through a pipeline. The stirring shaft and the stirring blades do not need to be cleaned or replaced, so that the working efficiency is high.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to stirring equipment, in particular to lifting, rotating and rapid cleaning equipment with stirring and pumping functions. Background Art

[0002] When existing equipment for mixing materials is used to mix different materials, after each material is mixed, the mixing equipment needs to be cleaned before the next material can be mixed. In addition, the material to be mixed needs to be pumped into the mixing vessel during mixing, which results in a long mixing and pumping process. This means that if you want to mix different materials in different tanks, you need to clean or replace the mixing shaft and the mixing blades. At this time, you need to disassemble the mixing shaft and the mixing blades before you can clean and replace them. The time for disassembly and installation greatly reduces work efficiency, which to a certain extent restricts the company's benefits and revenue. In response to this phenomenon, a new technology has been developed. Utility Model Content

[0003] The utility model solves the technical problem that when stirring different materials in different tanks, the stirring shaft and stirring blades need to be cleaned or replaced, which reduces the working efficiency.

[0004] In order to solve the above technical problems, the technical solution provided by the utility model is: a lifting and rotating rapid cleaning device with stirring and pumping, comprising a mobile cart and a movable material barrel placed on the cart, a cylinder, a hand-turned valve for controlling the lifting and stopping of the cylinder, a solvent diaphragm pump, and a cleaning barrel are fixed on the plate of the mobile cart, and the cleaning barrel can also be movable;

[0005] A hand-operated valve for controlling the lifting and stopping of the air cylinder is installed on one side of the guide rod protection cover. A high-pressure nozzle is provided in the cleaning barrel, and the input end of the high-pressure nozzle is connected to the output end of the solvent diaphragm pump through a pipeline;

[0006] The piston rod of the cylinder is fixed on the plate of the mobile cart. The outer cylinder of the cylinder is provided with a ball bearing bracket and a linear bearing. The linear bearing is located on the ball bearing bracket. Two spaced rotary bearings are provided outside the linear bearing. A U-shaped bearing bracket is provided between the outer sides of the rotary bearing. A barrel cover capable of sealing the material barrel is provided on the front of the bearing bracket.

[0007] The barrel cover is equipped with a radar level gauge, a pneumatic reduction motor, and a material extraction pump; the detection head of the radar level gauge is located under the barrel cover; a hollow stirring shaft rotates in the middle of the barrel cover, a material extraction pipe for material extraction is arranged in the stirring shaft, the barrel cover is extended from both ends of the stirring shaft, a plurality of stirring blades are arranged at the lower end of the stirring shaft, the pneumatic reduction motor drives the stirring shaft to rotate, a filter is arranged at the lower end of the material extraction pipe, and the material extraction pump input port is connected with the upper end of the material extraction pipe through a pipeline;

[0008] A limit spanner for locking the rotating bearing is arranged on the bearing bracket. The limit spanner is a locking handle, and the lower end of the limit spanner is installed between the inner ring and the outer ring of the rotating bearing to lock the rotating bearing.

[0009] Furthermore, the barrel cover is connected to a reflux pipe to discharge overflow liquid.

[0010] Furthermore, a reversible small barrel cover is provided on the barrel cover, the small barrel cover is sealed with the barrel cover hinge, a handle is installed on the small barrel cover, and the small barrel cover is opened to easily observe the situation in the material barrel.

[0011] Furthermore, a material extraction pump bracket is installed on one side of the barrel cover close to the cylinder, and the material extraction pump is installed on the material extraction pump bracket.

[0012] Furthermore, the mobile cart is also provided with a cylinder guide rod for stably supporting the cylinder. The cylinder guide rod is vertically arranged on one side of the mobile cart plate. A guide rod protection cover is provided outside the cylinder guide rod. The cylinder guide rod is located inside the guide rod protection cover. The guide rod protection cover is fixed on the mobile cart. The hand-turn valve is installed on the upper end of the guide rod protection cover. A slider is slid on the cylinder guide rod, and the slider is fixedly connected to the ball bearing bracket.

[0013] Furthermore, a gear 1 is installed at one end of the stirring shaft located above the barrel cover, a motor bracket is installed on the side of the barrel cover close to the cylinder, the pneumatic reduction motor is fixed on the motor bracket, and a gear 2 meshing with the gear 1 is installed on the output shaft of the pneumatic reduction motor. The stirring shaft is connected to the barrel cover through a sealed bearing, and the sealed bearing allows the stirring shaft to rotate on the barrel cover.

[0014] The advantages of the utility model compared with the prior art are:

[0015] 1. The coordinated use of the cylinder, pneumatic rotary motor, stirring shaft, stirring blade, hand-turned valve, rotary bearing, radar level gauge, suction pump, high-pressure nozzle, cleaning barrel and other structures is suitable for rapid back-and-forth stirring and cleaning of small batches of different types of materials;

[0016] 2. The entire structural framework is concise and clear, easy to operate and use, and convenient to clean. There is no need for traditional cleaning methods of disassembling related components, thereby reducing manpower and material resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The utility model is a three-dimensional structural schematic diagram of a lifting, rotating and rapid cleaning device with stirring and pumping functions.

[0018] Figure 2 The utility model is a three-dimensional structural schematic diagram of a lifting, rotating and fast cleaning device without a material barrel and having stirring and pumping functions.

[0019] Figure 3The utility model is a top view structural schematic diagram of a lifting and rotating rapid cleaning device with stirring and pumping functions.

[0020] Figure 4 The utility model is a side view structural schematic diagram of a lifting and rotating rapid cleaning device with stirring and pumping functions.

[0021] Figure 5 The utility model is a schematic diagram of the structure of gear 1 and gear 2 of a lifting, rotating and rapid cleaning device with stirring and pumping functions.

[0022] As shown in the figure: 1. Mobile cart, 2. Filter, 3. Stirring blade, 4. Solvent diaphragm pump, 5. High-pressure nozzle, 6. Cleaning bucket, 7. Pneumatic reduction motor, 8. Extraction pump, 9. Cylinder, 10. Guide rod protection cover, 11. Hand valve, 12. Limit block, 13. Cylinder guide rod, 14. Limit wrench, 15. Rotary bearing, 16. Linear bearing, 17. Radar level gauge, 18. Extraction pipe, 19. Bucket cover, 20. Material barrel, 21. Ball bracket, 22. Bearing bracket, 23. Stirring shaft, 24. Reflux pipe, 25. Small barrel cover, 26. Extraction pump bracket, 27. Slider, 28. Gear 1, 29. Motor bracket, 30. Gear 2. DETAILED DESCRIPTION

[0023] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other.

[0024] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present application. In addition, the terms "first", "second", etc. are used only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the invention, unless otherwise specified, "multiple" means two or more.

[0025] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood by specific circumstances.

[0026] The technical solution of the present application will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0027] Combined with all the attached drawings,

[0028] The utility model is implemented in detail, and is a lifting and rotating rapid cleaning device with stirring and pumping, a mobile cart 1 and a movable material barrel 20 placed on the cart, a cylinder 9, a hand-turned valve 11 for controlling the lifting and stopping of the cylinder 9, a solvent diaphragm pump 4, and a cleaning barrel 6 are fixed on the car plate of the mobile cart 1, and the cleaning barrel 6 is used for storing the solvent after cleaning the stirring shaft and stirring blades, and the cleaning barrel 6 can be movable;

[0029] A high-pressure nozzle 5 is provided in the cleaning barrel 6, and the input end of the high-pressure nozzle 5 is connected to the output end of the solvent diaphragm pump 4 through a pipeline, and is used to spray the solvent to clean the stirring shaft and the blades;

[0030] The piston rod of the cylinder 9 is fixed on the plate of the mobile cart 1. The outer cylinder of the cylinder 9 is provided with a ball support 21 and a linear bearing 16. The linear bearing 16 is located on the ball support 21. Two spaced rotary bearings 15 are provided outside the linear bearing 16. A U-shaped bearing support 22 is provided between the outer sides of the rotary bearing 15. The front of the bearing support 22 is provided with a barrel cover 19 capable of sealing the material barrel 20. The cylinder 9 is used to lift the barrel cover in the vertical direction and move linearly up and down.

[0031] The barrel cover 19 is equipped with a radar level gauge 17, a pneumatic reduction motor 7, and a material pump 8; a material pump bracket 26 is installed on the barrel cover 19 on one side close to the cylinder 9, and the material pump 8 is installed on the material pump bracket 26; the detection head of the radar level gauge 17 is located below the barrel cover 19; a hollow stirring shaft 23 is rotated in the middle of the barrel cover 19, and the stirring shaft 23 is used for the material extraction pipe 18, and the barrel cover 19 is extended from both ends of the stirring shaft 23. A plurality of stirring blades 3 are arranged at the lower end of the stirring shaft 23, and the pneumatic reduction motor 7 drives the stirring shaft 23 to rotate, which is used to provide power for the rotation of the stirring shaft blades to achieve the purpose of stirring. A filter 2 is arranged at the lower end of the material extraction pipe 18, and the input port of the material extraction pump 8 is connected with the upper end of the material extraction pipe 18 through a pipeline;

[0032] A limit wrench 14 for locking the rotary bearing 15 is provided on the bearing bracket 22 , and the lower end of the limit wrench 14 is installed between the inner ring and the outer ring of the rotary bearing 15 to lock the rotary bearing 15 .

[0033] As an embodiment of the present utility model, in addition to the above structure, a return pipe 24 is connected to the barrel cover 19, and the lower end of the return pipe 24 is located in the material barrel 20, which can discharge overflow liquid.

[0034] As an embodiment of the utility model, in addition to the above structure, a reversible small barrel cover 25 is provided on the barrel cover 19, and the small barrel cover 25 is hinged and sealed with the barrel cover 19. A handle is installed on the small barrel cover 19. Opening the small barrel cover 25 makes it easy to observe the situation in the material barrel.

[0035] As an embodiment of the utility model, in addition to the above structure, the mobile cart 1 is also provided with a cylinder guide rod 13 for stably supporting the cylinder 9. The cylinder guide rod 13 is vertically arranged on one side of the vehicle plate of the mobile cart 1. A guide rod protection cover 10 is provided outside the cylinder guide rod 13. The cylinder guide rod 13 is located inside the guide rod protection cover 10. The guide rod protection cover 10 is fixed on the mobile cart 1. The hand valve 11 is installed on the upper end of the guide rod protection cover 10. A slider 27 slides on the cylinder guide rod 13, and the slider 27 is fixedly connected to the ball bearing bracket 21.

[0036] Furthermore, a gear 1 28 is installed at one end of the stirring shaft 23 located above the barrel cover 19, a motor bracket 29 is installed on the side of the barrel cover 19 close to the cylinder 9, the pneumatic reduction motor 7 is fixed on the motor bracket 29, and a gear 2 30 meshing with the gear 1 28 is installed on the output shaft of the pneumatic reduction motor 7. The stirring shaft 23 is connected to the barrel cover 19 through a sealed bearing, and the sealed bearing allows the stirring shaft 23 to rotate on the barrel cover.

[0037] A limit block 12 is provided at the top of the cylinder 9 for providing a limit function for the cylinder lifting.

[0038] The cylinder is connected to the air source, the hand valve 11 is opened, the cylinder 9 drives the barrel cover 19 to rise to the highest point, the material barrel 20 is placed directly under the barrel cover 19, the hand valve 11 is opened, and the cylinder 9 drives the barrel cover 19 downward until the barrel cover 19 presses the material barrel 20, and then the hand valve 11 is closed;

[0039] The pneumatic reduction motor 7 is turned on to rotate, driving the stirring paddle 3 to rotate and stir the material. After stirring, the material is extracted from the extraction pipe 18 in the middle of the material barrel 20 through the extraction pump 8, and the material level is detected by the radar level meter 17, which is used for the liquid level detection of the stirring material to avoid empty suction;

[0040] When another material needs to be replaced, the hand valve 11 is opened upward, the cylinder 9 drives the barrel cover 19 to rise to the highest point, the upper bracket of the barrel cover 19 is grasped by hand, and the limit wrench 14 is opened. At this time, the barrel cover 19, the pneumatic reduction motor 7 and other structures rotate slowly through the rotary bearing 15 set on the linear bearing 16 outside the cylinder 9 until they are just above the cleaning barrel 6, and then the limit wrench 14 is used to limit the position and limit its rotation, and then the hand valve 11 is opened downward, the cylinder 9 descends, and the barrel cover 19 is driven to press the cleaning barrel 8 tightly, and then the hand valve 11 is closed;

[0041] Open the solvent diaphragm pump 4 interface, the high-pressure nozzle 5 sprays the solvent to the cleaning barrel 8, turn on the pneumatic reduction motor 7 to work and rotate, drive the stirring blade 3 to rotate, and the stirring blade 3 is in the cleaning state. When the cleaning is completed, turn off the solvent diaphragm pump 4 and the pneumatic reduction motor 7. Repeat the first step to complete the barrel change and stirring again.

[0042] The utility model and its implementation modes are described above, and such description is not restrictive. What is shown in the drawings is only one of the implementation modes of the utility model, and the actual structure is not limited thereto.

[0043] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, it is obvious that the drawings described above are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0044] In summary, if ordinary technicians in this field are inspired by it and design structural methods and implementation examples similar to the technical solution without creatively designing without departing from the inventive purpose of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A lifting and rotating rapid cleaning device with stirring and pumping functions, comprising a mobile cart and a material barrel placed on the cart, characterized in that: A cylinder, a hand-turned valve for controlling the lifting and stopping of the cylinder, a solvent diaphragm pump, and a cleaning bucket are arranged on the mobile cart plate. A high-pressure nozzle is arranged in the cleaning bucket. The input end of the high-pressure nozzle is connected with the output end of the solvent diaphragm pump through a pipeline. The cylinder piston rod is fixed on the mobile cart plate. A ball bearing bracket and a linear bearing are arranged on the outer cylinder of the cylinder. The linear bearing is located on the ball bearing bracket. Two spaced rotating bearings are arranged outside the linear bearing. A bearing bracket is arranged between the outer sides of the rotating bearing. A sealing member is arranged on the front of the bearing bracket. A barrel cover for a material barrel; the barrel cover is provided with a radar level gauge, a pneumatic reduction motor and a material extraction pump; the detection head of the radar level gauge is located below the barrel cover; a hollow stirring shaft rotates in the middle of the barrel cover, a material extraction pipe is provided in the stirring shaft, both ends of the stirring shaft extend out of the barrel cover respectively, a plurality of stirring blades are provided at the lower end of the stirring shaft, the pneumatic reduction motor drives the stirring shaft to rotate, a filter is provided at the lower end of the material extraction pipe, and the input port of the material extraction pump is connected with the upper end of the material extraction pipe through a pipeline; a limit wrench for locking the rotating bearing is provided on the bearing bracket.

2. The lifting and rotating rapid cleaning equipment with stirring and pumping function according to claim 1 is characterized in that: The barrel cover is connected with a reflux pipe.

3. The lifting and rotating rapid cleaning equipment with stirring and pumping function according to claim 1 is characterized in that: The barrel cover is provided with a reversible small barrel cover, and the small barrel cover is provided with a handle.

4. The lifting and rotating rapid cleaning equipment with stirring and pumping function according to claim 3 is characterized in that: A material extraction pump bracket is arranged on the barrel cover, and the material extraction pump is arranged on the material extraction pump bracket.

5. A lifting and rotating rapid cleaning device with stirring and pumping function according to any one of claims 1 to 4, characterized in that: The mobile cart is also provided with a cylinder guide rod for stably supporting the cylinder, a guide rod protection cover is provided outside the cylinder guide rod, the guide rod protection cover is fixed on the mobile cart, a slider is slidably provided on the cylinder guide rod, and the slider is fixedly connected to the ball bearing bracket.

6. The lifting and rotating rapid cleaning device with stirring and pumping function according to claim 5 is characterized in that: The end of the stirring shaft located above the barrel cover is provided with a gear 1, the barrel cover is provided with a motor bracket, the pneumatic reduction motor is fixed on the motor bracket, the pneumatic reduction motor is provided with a gear 2 meshing with the gear 1, and the stirring shaft and the barrel cover are connected via a sealed bearing.