Plastic spraying device for surface of instrument board

By designing a dashboard plastic spraying device including a rotating table and a fixing mechanism, the problem of painting of multiple dashboards cannot be handled simultaneously in the prior art, and efficient multi-dashboard processing and large-scale production requirements are achieved.

CN222358667UInactive Publication Date: 2025-01-17安徽飞普智能科技有限公司
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Patent Information

Application Number
CN202421094741.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing automotive dashboard painting process cannot process multiple dashboards at the same time, resulting in low work efficiency and inability to meet the needs of mass production.

Method used

A dashboard plastic spraying device including a base plate, a support plate, annular box, a rotary table, a fixing mechanism, a plastic spraying mechanism and a drying mechanism is designed. The intermittent stay of the rotary table is achieved through the cooperation of the arc gear and the driven wheel. , convenient for fixing and disassembly, and supports simultaneous processing of multiple instrument panels.

Benefits of technology

It realizes the processing of multiple instrument panels at the same time, improves work efficiency, meets the needs of mass production, and simplifies the fixing and disassembly process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a plastic spraying device for the surface of an instrument panel, which comprises a bottom plate, two supporting plates mounted at the top of the bottom plate, and an annular box mounted between the two supporting plates and provided with openings at the top and the bottom, and the bottom of the annular box is rotatably connected with a rotating table. A rotating mechanism for driving the rotating table to rotate is installed on the top of the bottom plate, and the rotating mechanism comprises a rotating column rotationally connected to the top of the bottom plate, a driven wheel installed outside the rotating column and a rotating motor installed on the top of the bottom plate. In addition, due to the cooperation of an arc-shaped gear and a driven wheel, the rotating table can have intermittent staying time in the rotating process, a worker can conveniently fix and disassemble the instrument panel on the fixing mechanism, then the plastic spraying work can be continuously carried out, and the requirement for large-batch production is met.
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Description

Technical Field

[0001] The utility model belongs to the technical field of instrument panel processing, and in particular relates to a plastic spraying device for the surface of an instrument panel. Background Art

[0002] Dashboard is an assembly in the cab that contains various indicator instruments and ignition switches. It is installed on the instrument panel or as an accessory on the steering column. The dashboard assembly is like a window that reflects the operating status of the internal machinery of the vehicle at any time. At the same time, it is the control center of some equipment and the object to be decorated. It is the most eye-catching part in the cab. The dashboard assembly has both technical and artistic functions and is one of the representatives of the style of the entire vehicle.

[0003] The automobile instrument panel needs to be painted before being installed. Referring to a surface treatment device for accurately positioning automobile instrument processing with a reference number of CN217550548U, this patent can only fix one instrument panel at a time when painting the instrument panel. After the instrument panel is processed, another instrument panel that needs to be processed can be placed on it for fixed processing, which will reduce work efficiency and cannot meet the needs of mass production. Utility Model Content

[0004] The purpose of the utility model is to provide a plastic spraying device for the surface of an instrument panel with a simple structure and reasonable design in order to solve the above problems.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0006] A plastic spraying device for a dashboard surface comprises a bottom plate, two support plates mounted on the top of the bottom plate, and an annular box mounted between the two support plates and having openings on the top and the bottom, wherein the bottom of the annular box is rotatably connected to a rotating table, a rotating mechanism for driving the rotating table to rotate is mounted on the top of the bottom plate, a plurality of fixing mechanisms are mounted on the top of the rotating table, and the fixing mechanisms are located in the annular box, and a plastic spraying mechanism and a drying mechanism are mounted inside the annular box;

[0007] The fixing mechanism includes a first fixing plate installed on the top of the rotating table, a rotating rod rotatably connected to the top of the first fixing plate, a first rotating plate installed on the top of the rotating rod, a pneumatic cylinder installed on the top of the first fixing plate, a second fixing plate installed on the output end of the pneumatic cylinder, and a second rotating plate rotatably connected to the bottom of the second fixing plate and used in conjunction with the first rotating plate. A driving mechanism for driving the rotating rod to rotate is installed inside the annular box.

[0008] As a further optimization scheme of the utility model, the rotating mechanism includes a rotating column rotatably connected to the top of the base plate, a driven wheel installed on the outside of the rotating column, a rotating motor installed on the top of the base plate, and an arc gear installed at the output end of the rotating motor and used in conjunction with the driven wheel. The top of the rotating column is fixedly connected to the bottom of the rotating table.

[0009] As a further optimization solution of the utility model, the spraying mechanism includes a spray box installed on the inner walls of both sides of the annular box, a plurality of spray heads installed on one side of the spray box, and a spray assembly installed on the top of the base plate.

[0010] As a further optimization scheme of the utility model, the spray assembly includes a liquid tank installed on the top of the base plate, and an extraction pump installed on one side of the liquid tank. The inlet of the extraction pump is connected to the liquid tank through a liquid inlet pipe, and the outlet of the extraction pump is installed with a liquid outlet pipe. The interiors of the two spray boxes are connected to the liquid outlet pipe through a connecting pipe.

[0011] As a further optimization scheme of the utility model, the drying mechanism includes a drying box installed on the inner walls on both sides of the annular box, a plurality of air outlet hoods installed on one side of the drying box, a blower and a heating box installed on the outside of the annular box, and a plurality of heating tubes installed inside the heating box, the air inlet of the blower is connected with the heating box through an air inlet pipe, an air outlet pipe is installed on the top of the heating box, and the top of the drying box is connected with the air outlet pipe through a connecting pipe.

[0012] As a further optimization solution of the utility model, the driving mechanism includes a first ring gear installed on the outside of the rotating rod, and a second ring gear installed on the inside of the ring box and meshing with the first ring gear.

[0013] As a further optimization solution of the utility model, two cover plates are installed on the top of the annular box, and the two cover plates are respectively located on the top of the spraying mechanism and the drying mechanism.

[0014] The beneficial effect of the utility model is that multiple instrument panels can be processed simultaneously during the use of the utility model, and due to the cooperation between the arc gear and the driven wheel, the rotating table can have intermittent dwell time during the rotation process, which is convenient for workers to fix and disassemble the instrument panels on the fixing mechanism, and then the plastic spraying work can be continuously carried out to meet the needs of mass production. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a first three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 It is a second three-dimensional structural schematic diagram of the utility model;

[0017] Figure 3 This utility model Figure 1 Enlarged view of point A in the middle;

[0018] Figure 4 This utility model Figure 2 Enlarged view of point B in the middle.

[0019] In the figure: 1, bottom plate; 2, support plate; 3, annular box; 4, rotating column; 5, rotating table; 6, driven wheel; 7, rotating motor; 8, arc gear; 9, drying box; 10, liquid box; 11, extraction pump; 12, blower; 13, heating box; 14, heating tube; 15, cover plate; 16, first fixed plate; 17, rotating rod; 18, first annular gear; 19, pneumatic cylinder; 20, second fixed plate; 21, first rotating plate; 22, second annular gear; 23, second rotating plate; 24, spray box. DETAILED DESCRIPTION

[0020] The present application is further described in detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technical personnel in this field can make some non-essential improvements and adjustments to the present application based on the above application content.

[0021] Example 1

[0022] like Figure 1 - Figure 4As shown, a spraying device for the surface of an instrument panel comprises a base plate 1, two support plates 2 installed on the top of the base plate 1, and an annular box 3 installed between the two support plates 2 and having openings on the top and the bottom, the bottom of the annular box 3 is rotatably connected to a rotating table 5, a rotating mechanism for driving the rotating table 5 to rotate is installed on the top of the base plate 1, the rotating mechanism comprises a rotating column 4 rotatably connected to the top of the base plate 1, a driven wheel 6 installed on the outside of the rotating column 4, a rotating motor 7 installed on the top of the base plate 1, and an arc gear 8 installed on the output end of the rotating motor 7 and used in conjunction with the driven wheel 6, the top of the rotating column 4 is fixedly connected to the bottom of the rotating table 5, a plurality of fixing mechanisms are installed on the top of the rotating table 5, and the fixing mechanisms are located in the annular box 3, a spraying mechanism is installed inside the annular box 3, the spraying mechanism comprises a spray box 24 installed on the inner walls of both sides of the annular box 3, a plurality of spray heads installed on one side of the spray box 24, and a spraying assembly installed on the top of the base plate 1, the spraying assembly comprises an installation A liquid tank 10 is mounted on the top of the base plate 1, and an extraction pump 11 is mounted on one side of the liquid tank 10. The inlet of the extraction pump 11 is connected to the liquid tank 10 through a liquid inlet pipe, and the outlet of the extraction pump 11 is installed with a liquid outlet pipe. The interiors of the two spray boxes 24 are connected to the liquid outlet pipe through connecting pipes. The fixing mechanism includes a first fixed plate 16 mounted on the top of the rotating table 5, a rotating rod 17 rotatably connected to the top of the first fixed plate 16, a first rotating plate 21 mounted on the top of the rotating rod 17, a pneumatic cylinder 19 mounted on the top of the first fixed plate 16, a second fixed plate 20 mounted at the output end of the pneumatic cylinder 19, and a second rotating plate 23 rotatably connected to the bottom of the second fixed plate 20 and used in conjunction with the first rotating plate 21. A driving mechanism for driving the rotating rod 17 to rotate is installed inside the annular box 3. The driving mechanism includes a first ring gear 18 mounted on the outside of the rotating rod 17, and a second ring gear 22 mounted on the inner side of the annular box 3 and meshing with the first ring gear 18.

[0023] It should be noted that, when using the device for spraying the surface of the instrument panel, the instrument panel to be sprayed is placed between the first rotating plate 21 and the second rotating plate 23, and the pneumatic cylinder 19 drives the first fixed plate 16 to move downward, and the second rotating plate 23 is driven by the first fixed plate 16 to move downward, so that the instrument panel can be fixed between the first rotating plate 21 and the second rotating plate 23, and then the rotating motor 7 is started, and the rotating motor 7 drives the arc gear 8 to rotate. When the arc gear 8 is engaged with the driven wheel 6, it drives the rotating column 4 to rotate, thereby driving the rotating table 5 to rotate. When the rotating table 5 rotates, the fixed instrument panel is moved between the two spray boxes 24. At this time, the extraction pump 11 draws the spray liquid in the liquid tank 10 into the spray box 24. Then it is sprayed on the outer surface of the dashboard through multiple nozzles. When the rotating table 5 rotates, it will drive the rotating rod 17 to rotate. Under the engagement of the first ring gear 18 and the second ring gear 22, the first rotating plate 21 and the second rotating plate 23 will drive the dashboard to rotate, so that the dashboard can be sprayed in all directions. Since multiple fixing mechanisms are installed on the top of the rotating table 5, multiple dashboards can also be fixed on multiple fixing mechanisms respectively, so that multiple dashboards can be processed at the same time. Since a placement port is opened on one side of the annular box 3, the dashboard can be conveniently fixed and disassembled, and due to the cooperation of the arc gear 8 and the driven wheel 6, the rotating table 5 can have intermittent dwell time during the rotation process, so that it is more convenient for workers to fix and disassemble the dashboard.

[0024] Example 2

[0025] like Figure 1 - Figure 4 As shown, a spray-painting device for the surface of an instrument panel, a drying mechanism is installed inside the annular box 3, the drying mechanism includes a drying box 9 installed on the inner walls of both sides of the annular box 3, a plurality of air outlet hoods installed on one side of the drying box 9, a blower 12 and a heating box 13 installed on the outside of the annular box 3, and a plurality of heating tubes 14 installed inside the heating box 13, the air inlet of the blower 12 is connected with the heating box 13 through the air inlet pipe, the top of the heating box 13 is installed with an air outlet pipe, and the top of the drying box 9 is connected with the air outlet pipe through a connecting pipe, and two cover plates 15 are installed on the top of the annular box 3, and the two cover plates 15 are respectively located on the top of the spray-painting mechanism and the drying mechanism.

[0026] It should be noted that when the plastic spraying device for the surface of the dashboard is in use, the dashboard after spraying is moved between two drying boxes 9. At this time, the blower 12 will generate wind, and the wind will enter the interior of the heating box 13 and be heated by the heating tube 14. The heated wind will enter the two drying boxes 9 and finally be blown out through multiple air outlet hoods, so that the dashboard after plastic spraying can be dried, thereby improving the efficiency of dashboard processing.

[0027] The above embodiments only express several implementation methods of the utility model, which are described in more detail, but cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.

Claims

1. A device for spraying plastic on the surface of an instrument panel, comprising a base plate (1), two support plates (2) mounted on the top of the base plate (1), and an annular box (3) mounted between the two support plates (2) and having openings on the top and the bottom, characterized in that: The bottom of the annular box (3) is rotatably connected to a rotating table (5), the top of the bottom plate (1) is provided with a rotating mechanism for driving the rotating table (5) to rotate, the top of the rotating table (5) is provided with a plurality of fixing mechanisms, and the fixing mechanisms are located inside the annular box (3), and a spraying mechanism and a drying mechanism are installed inside the annular box (3); The fixing mechanism comprises a first fixing plate (16) mounted on the top of the rotating table (5), a rotating rod (17) rotatably connected to the top of the first fixing plate (16), a first rotating plate (21) mounted on the top of the rotating rod (17), a pneumatic cylinder (19) mounted on the top of the first fixing plate (16), a second fixing plate (20) mounted on the output end of the pneumatic cylinder (19), and a second rotating plate (23) rotatably connected to the bottom of the second fixing plate (20) and used in conjunction with the first rotating plate (21), and a driving mechanism for driving the rotating rod (17) to rotate is installed inside the annular box (3).

2. A plastic spraying device for a dashboard surface according to claim 1, characterized in that: The rotating mechanism comprises a rotating column (4) rotatably connected to the top of the base plate (1), a driven wheel (6) mounted on the outside of the rotating column (4), a rotating motor (7) mounted on the top of the base plate (1), and an arc gear (8) mounted on the output end of the rotating motor (7) and used in conjunction with the driven wheel (6). The top of the rotating column (4) is fixedly connected to the bottom of the rotating platform (5).

3. The plastic spraying device for the surface of an instrument panel according to claim 1, characterized in that: The spraying mechanism comprises a spray box (24) installed on the inner walls of both sides of the annular box (3), a plurality of spray heads installed on one side of the spray box (24), and a spray assembly installed on the top of the base plate (1).

4. The plastic spraying device for the surface of an instrument panel according to claim 3, characterized in that: The spraying assembly comprises a liquid box (10) installed on the top of the base plate (1), and an extraction pump (11) installed on one side of the liquid box (10), the inlet of the extraction pump (11) is connected to the liquid box (10) through a liquid inlet pipe, and the outlet of the extraction pump (11) is installed with a liquid outlet pipe, and the interiors of the two spraying boxes (24) are connected to the liquid outlet pipe through a connecting pipe.

5. The device for spraying plastic on the surface of an instrument panel according to claim 1, characterized in that: The drying mechanism comprises a drying box (9) installed on the inner walls of both sides of the annular box (3), a plurality of air outlet hoods installed on one side of the drying box (9), a blower (12) and a heating box (13) installed on the outside of the annular box (3), and a plurality of heating pipes (14) installed inside the heating box (13); the air inlet of the blower (12) is connected to the heating box (13) through an air inlet pipe, an air outlet pipe is installed on the top of the heating box (13), and the top of the drying box (9) is connected to the air outlet pipe through a connecting pipe.

6. The device for spraying plastic on the surface of an instrument panel according to claim 1, characterized in that: The driving mechanism comprises a first ring gear (18) mounted on the outside of the rotating rod (17), and a second ring gear (22) mounted on the inside of the ring box (3) and meshing with the first ring gear (18).

7. The device for spraying plastic on the surface of an instrument panel according to claim 1, characterized in that: Two cover plates (15) are installed on the top of the annular box (3), and the two cover plates (15) are respectively located on the top of the spraying mechanism and the drying mechanism.

Citation Information

Patent Citations

  • Accurately-aligned surface treatment device for automobile instrument machining

    CN217550548U