Wet-process tank body cleaning device

By introducing automatic cleaning components and sewage collection components into the wet tank body cleaning device, the problem of difficult crystallization of the tank cover is solved, and automated cleaning is realized, which reduces labor intensity and improves production efficiency and reduces pollution.

CN222358873UActive Publication Date: 2025-01-17CHUZHOU YIJING PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202420731545.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2025-01-17
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

During the production process of photovoltaic cell, the crystals on the wet machine tank cover are difficult to clean, resulting in a decrease in process cleanliness and increasing the labor intensity and low production efficiency of staff.

Method used

A wet tank body cleaning device is designed, including a tank cover, a cleaning assembly and a sewage collection assembly. Automatic flushing and scraping of the tank cover surface is achieved through the spray pipe and scrubbing roller, reducing the need for manual cleaning.

Benefits of technology

It effectively reduces the labor intensity of staff, improves the processing efficiency of machines, reduces the formation of alkali crystals and pollution to silicon wafers, and reduces the time cost and energy of manual cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wet-process tank body cleaning device which comprises a tank body, a cleaning assembly and a sewage collecting assembly, tank covers are arranged above the tank body, and one end of each tank cover is connected with the tank body through a hinged shaft; the cleaning assembly is installed on one side of the upper portion of the tank cover and used for cleaning the upper surface of the tank cover. The cleaning assembly is additionally arranged, so that a worker can be prevented from stopping the machine to clean the tank cover, the labor intensity of the worker is effectively reduced, meanwhile, the machining efficiency of the machine can be effectively improved, the labor intensity of the worker is reduced, and the production cost is reduced. Meanwhile, the problem that accumulation is difficult to clean due to the fact that the tank cover is not cleaned for a long time is solved, alkali crystals can be effectively reduced, pollution to the silicon wafer is reduced, and the time cost and energy of manual cleaning are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning devices, in particular to a wet tank cleaning device. Background Art

[0002] As the proportion of photovoltaic power generation in my country's energy structure grows, photovoltaic solar cells develop rapidly, and the quality requirements for photovoltaic cell production are getting higher and higher, and the environmental requirements for each link of the cell are getting higher and higher, which has promoted the equipment innovation and transformation of various cell companies. Because there are alkaline and acidic gases inside the machine, crystallization is easy to occur. Generally, the slot machine uses a mechanical arm to lift and place the flower basket in the air of each slot body, and a lot of reaction liquid will drip on the slot cover, making it difficult to clean the crystals on the slot cover of the wet machine. If it is not cleaned for a long time, it will cause accumulation, which is more difficult to clean and affects the process cleanliness. The staff needs to stop the machine regularly for cleaning, which increases the labor intensity of the staff and reduces the efficiency of battery production. Utility Model Content

[0003] The utility model aims to provide a wet tank cleaning device which can automatically clean the tank cover and reduce the labor intensity of the staff, so as to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wet tank cleaning device, comprising a tank body, a cleaning component and a sewage collecting component, wherein a tank cover is provided above the tank body, and one end of the tank cover is connected to the tank body through a hinge shaft; the cleaning component is installed on one side above the tank cover to clean the upper surface of the tank cover; the sewage collecting component is installed at both ends of the tank body to collect the sewage generated by the cleaning component, and by adding a cleaning component, it is possible to avoid the staff from stopping the machine to clean the tank cover, which effectively reduces the labor intensity of the staff and effectively improves the processing efficiency of the machine, and at the same time avoids the problem of accumulation and difficulty in cleaning caused by the tank cover not being cleaned for a long time, which can effectively reduce the formation of alkali crystals, reduce the pollution to silicon wafers, and reduce the time cost and energy of manual cleaning.

[0005] Preferably, the cleaning assembly includes a spray pipe arranged above one side of the tank cover, one side of the spray pipe is provided with spray heads at equal distances, one end of the spray pipe is connected to one end of a three-way pipe, the other end of the three-way pipe is connected to one end of a water pump, and the other end of the water pump is connected to a water inlet pipe.

[0006] The cleaning assembly also includes a slide rail arranged on one side of the slot cover, a moving block is arranged inside the slide rail, the moving block is threadedly sleeved on the reciprocating screw, one end of the reciprocating screw passes through the slide rail and extends outward to be connected with the output end of the motor, a scraper is fixedly arranged on one side of the moving block, one side of the scraper contacts with the upper surface of the slot cover, a brush roller is arranged on one side of the scraper, brushes are equidistantly arranged on the surface of the brush roller, both ends of the brush roller are connected to the scraper through a bearing frame, wherein a gear is fixedly arranged on one end of the brush roller, a tooth plate is meshed on one side of the gear, and the tooth plate is arranged above the slide rail, and by adding a cleaning assembly, the surface of the slot cover can be rinsed and the crystals on its surface can be scraped off, and the adhered crystals that are difficult to clean can be scrubbed, thereby improving the efficiency of cleaning the crystals on the surface of the slot cover.

[0007] Preferably, the sewage collection component includes a collection box arranged at both ends of the trough body, one end of the collection box is provided with a groove, the interior of the groove is provided with a drain outlet connected to the collection box, and one side of the bottom of the collection box is connected with a drain pipe with a control valve. By adding a sewage collection component, the cleaning waste liquid generated by the cleaning component can be collected.

[0008] Preferably, support frames are fixedly provided at both ends of the slide rail, one end of the support frame is fixedly installed on one side of the trough cover, both ends of the spray pipe are installed on the support frame, and both ends of the tooth plate are fixedly connected to the side walls of the support frame, which can support the slide rail, the tooth plate and the spray pipe, and increase the safety of placement and use.

[0009] Preferably, a support plate is provided under the motor, and one end of the support plate is fixedly connected to one side of the support frame, which can support the motor and increase the safety of the motor.

[0010] Preferably, the nozzle is installed obliquely on one side of the spray pipe to facilitate the nozzle to avoid flushing the tank cover.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] The utility model optimizes the existing wet tank cleaning device and adds a cleaning component to avoid the staff from stopping the machine to clean the tank cover, which effectively reduces the labor intensity of the staff and can effectively improve the processing efficiency of the machine. At the same time, it can avoid the problem of accumulation and difficulty in cleaning caused by the tank cover not being cleaned for a long time, and can effectively reduce the formation of alkali crystals, reduce the pollution to silicon wafers, and reduce the time cost and energy of manual cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 It is a structural schematic diagram of the cleaning component in the utility model;

[0015] Figure 3 It is a bottom view of the slide rail in the utility model;

[0016] Figure 4 It is a structural schematic diagram of the washing roller in the utility model.

[0017] In the figure: 1. trough body; 2. trough cover; 3. hinge shaft; 4. spray pipe; 5. tee pipe; 6. water pump; 7. water inlet pipe; 8. slide rail; 9. moving block; 10. reciprocating screw rod; 11. support plate; 12. motor; 13. scraper; 14. washing roller; 15. brush; 16. bearing frame; 17. gear; 18. tooth plate; 19. collecting box; 20. groove; 21. drain outlet; 22. drain pipe; 23. support frame; 24. nozzle. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example 1

[0019] See also Figure 1 -, a wet tank cleaning device shown in the figure includes a tank body 1, a cleaning component and a sewage collecting component. A tank cover 2 is provided above the tank body 1, and one end of the tank cover 2 is connected to the tank body 1 through a hinge shaft 3; the cleaning component is installed on one side above the tank cover 2 to clean the upper surface of the tank cover 2; the sewage collecting component is installed at both ends of the tank body 1 to collect the sewage generated by the cleaning component.

[0020] See also Figure 1-Figure 4 The cleaning assembly shown in the figure includes a spray pipe 4 arranged above one side of the tank cover 2, and a nozzle 24 is equidistantly arranged on one side of the spray pipe 4. The nozzle 24 is obliquely installed on one side of the spray pipe 4. One end of the spray pipe 4 is connected to one end of a three-way pipe 5, and the other end of the three-way pipe 5 is connected to one end of a water pump 6, and the other end of the water pump 6 is connected to a water inlet pipe 7.

[0021] See also Figure 1-Figure 4The cleaning assembly shown in the figure also includes a slide rail 8 arranged on one side of the slot cover 2, a moving block 9 is arranged inside the slide rail 8, and the moving block 9 is threadedly sleeved on the reciprocating screw 10, one end of the reciprocating screw 10 passes through the slide rail 8 and extends outward to be connected with the output end of the motor 12, a scraper 13 is fixedly arranged on one side of the moving block 9, one side of the scraper 13 is in contact with the upper surface of the slot cover 2, a brush roller 14 is arranged on one side of the scraper 13, and brushes 15 are equidistantly arranged on the surface of the brush roller 14, and both ends of the brush roller 14 are connected to the scraper 13 through a bearing frame 16, wherein a gear 17 is fixedly arranged on one end of the brush roller 14, and a tooth plate 18 is meshed with one side of the gear 17, and the tooth plate 18 is arranged above the slide rail 8.

[0022] When cleaning the tank cover: first, insert one end of the water inlet pipe 7 into the container filled with hot water, then start the motor 12 and the water pump 6. When the water pump 6 is started, the hot water in the hot water container can be sent into the spray pipe 4 through the water inlet pipe 7, and then sprayed out by the nozzle 24 on one side of the spray pipe 4, so as to achieve the effect of dissolving and flushing the crystals on the tank cover 2. At the same time, the start of the motor 12 can drive the reciprocating screw 10 at the output end to rotate, and the rotation of the reciprocating screw 10 can drive the moving block 9 to reciprocate inside the slide rail 8. The movement of the moving block 9 can drive the scraper 13 on one side to move synchronously. Since one side of the scraper 13 is in contact with the upper surface of the tank cover 2, the cleaning liquid after cleaning the surface of the tank cover 2 can be washed away. The cleaning liquid and the crystal particles are pushed to the edge of the tank cover 2 by scraping and pushing. At the same time, a washing roller 14 is rotated on one side of the scraper 13. Since a gear 17 is fixed on one end of the washing roller 14, when the scraper 13 reciprocates, the washing roller 14 can be driven to reciprocate above the tank cover 2 through the bearing frame 16. Since a toothed plate 18 is meshed on one side of the gear 17, when the gear 17 moves back and forth with the washing roller 14, the gear 17 can be meshed with the toothed plate 18, which can drive the gear 17 to rotate, and then drive the washing roller 14 to rotate, so that the brush 15 of the washing roller 14 can avoid the surface of the tank cover 2 from being scrubbed by the brush 15, thereby increasing the cleanliness of the surface cleaning of the tank cover 2.

[0023] During installation, the motor 12 and the water pump 6 are electrically connected to the controller, wherein the timer is electrically connected to the controller, and a timing time is set on the timer. When the time of the timer is up, the controller controls the motor 12 and the water pump 6 to start cleaning the crystals on the surface of the slot cover 2, so that the slot cover 2 can be cleaned regularly, avoiding the staff from stopping the machine to clean the slot cover 2, effectively reducing the labor intensity of the staff, and effectively improving the processing efficiency of the machine. At the same time, it can avoid the problem of accumulation and difficulty in cleaning caused by the slot cover 2 not being cleaned for a long time, and can effectively reduce the formation of alkali crystals, reduce the pollution to the silicon wafer, and reduce the time cost and energy of manual cleaning. Example 2

[0024] See also Figure 1-Figure 4 This embodiment further explains Example 1. In the figure, a tank body 1, a cleaning component and a sewage collection component are provided above the tank body 1. A tank cover 2 is provided at one end of the tank cover 2 and connected to the tank body 1 through a hinge shaft 3. The cleaning component is installed on one side above the tank cover 2 to clean the upper surface of the tank cover 2. The sewage collection component is installed at both ends of the tank body 1 to collect sewage generated by the cleaning component.

[0025] See also Figure 1 The sewage collection assembly shown in the figure includes a collection box 19 arranged at both ends of the trough body 1, a groove 20 is provided at one end of the collection box 19, a drain port 21 connected to the collection box 19 is opened inside the groove 20, and a drain pipe 22 with a control valve is connected to one side of the bottom of the collection box 19.

[0026] In this embodiment, collecting boxes 19 are provided on both sides of the trough body 1, which can collect the sewage generated by the cleaning component. After the cleaning component scrapes and rinses the crystals on the trough cover 2, the scraper 13 will push the crystals and the cleaning liquid to the end of the trough body 1. At this time, the cleaning liquid and the crystal particles are pushed into the groove 20 at the top of the collecting box 19, and then enter the interior of the collecting box 19 through the drain port 21 in the groove 20, so as to collect the crystal particles and the cleaning liquid, reduce the pollution of the surrounding environment caused by the cleaning liquid falling on the ground, and effectively improve the cleanliness of the surrounding environment. A drain pipe 22 is connected to the bottom of the collecting box 19, which is convenient for the staff to regularly discharge and clean the cleaning liquid waste and crystal particles collected in the collecting box 19. Example 3

[0027] See also Figure 1-Figure 4 This embodiment further illustrates other embodiments. The trough body 1, cleaning component and sewage collecting component are shown in the figure. A trough cover 2 is provided above the trough body 1, and one end of the trough cover 2 is connected to the trough body 1 through a hinge shaft 3; the cleaning component is installed on one side above the trough cover 2 to clean the upper surface of the trough cover 2; the sewage collecting component is installed at both ends of the trough body 1 to collect the sewage generated by the cleaning component.

[0028] See also Figure 2-Figure 4 , both ends of the slide rail 8 in the figure are fixed with a support frame 23, one end of the support frame 23 is fixedly installed on one side of the tank cover 2, both ends of the spray pipe 4 are installed on the support frame 23, and both ends of the tooth plate 18 are fixedly connected to the side wall of the support frame 23;

[0029] See also Figure 1-Figure 3 As shown in the figure, a support plate 11 is provided below the motor 12 , and one end of the support plate 11 is fixedly connected to one side of the support frame 23 .

[0030] In this embodiment, support frames 23 are fixedly provided at both ends of the slide rail 8, and the support frame 23 is fixedly connected to one side of the slot cover 2, which can support the slide rail 8 and avoid the slide rail 8 being placed in the air, thereby increasing the safety of the placement and use of the slide rail 8; the spray pipe 4 is fixedly connected to the side wall of the support frame 23, which can support the spray pipe 4 and avoid the spray pipe 4 being placed in the air, thereby increasing the safety of the placement and use of the spray pipe 4; both ends of the tooth plate 18 are fixedly connected to the support frame 23, which can fix the tooth plate 18 and increase the safety of the placement and use of the tooth plate 18; a support plate 11 is provided under the motor 12, and one end of the support plate 11 is fixedly connected to the support frame 23, which can fix the support plate 11, and at the same time, the support plate 11 can support the motor 12 and increase the safety of the placement and use of the motor 12.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wet tank cleaning device, characterized in that: include: A trough body (1), wherein a trough cover (2) is provided above the trough body (1), and one end of the trough cover (2) is connected to the trough body (1) via a hinge shaft (3); A cleaning component, the cleaning component being mounted on one side above the tank cover (2) to clean the upper surface of the tank cover (2); A sewage collection component is installed at both ends of the tank body (1) to collect sewage generated by the cleaning component.

2. A wet tank cleaning device according to claim 1, characterized in that: The cleaning assembly comprises a spray pipe (4) arranged above one side of the tank cover (2), a spray head (24) being arranged at equal distances on one side of the spray pipe (4), one end of the spray pipe (4) being connected to one end of a three-way pipe (5), the other end of the three-way pipe (5) being connected to one end of a water pump (6), and the other end of the water pump (6) being connected to a water inlet pipe (7). The cleaning assembly further comprises a slide rail (8) arranged on one side of the slot cover (2), a moving block (9) being arranged inside the slide rail (8), the moving block (9) being threadedly sleeved on a reciprocating screw (10), one end of the reciprocating screw (10) passing through the slide rail (8) and extending outwardly to be connected to an output end of a motor (12), a scraper (13) being fixedly arranged on one side of the moving block (9), one side of the scraper (13) being in contact with an upper surface of the slot cover (2), a brush roller (14) being arranged on one side of the scraper (13), brushes (15) being arranged on the surface of the brush roller (14) at equal distances, both ends of the brush roller (14) being connected to the scraper (13) via a bearing frame (16), wherein a gear (17) is fixedly arranged on one end of the brush roller (14), a toothed plate (18) being meshed with one side of the gear (17), and the toothed plate (18) being arranged above the slide rail (8).

3. A wet tank cleaning device according to claim 1, characterized in that: The sewage collection assembly comprises a collection box (19) arranged at both ends of the tank body (1); a groove (20) is provided at one end of the collection box (19); a drainage port (21) connected to the collection box (19) is provided inside the groove (20); and a drainage pipe (22) with a control valve is provided on one side of the bottom of the collection box (19).

4. A wet tank cleaning device according to claim 2, characterized in that: Support frames (23) are fixedly provided at both ends of the slide rail (8), one end of the support frame (23) is fixedly mounted on one side of the tank cover (2), both ends of the spray pipe (4) are mounted on the support frame (23), and both ends of the tooth plate (18) are fixedly connected to the side wall of the support frame (23).

5. A wet tank cleaning device according to claim 4, characterized in that: A support plate (11) is provided below the motor (12), and one end of the support plate (11) is fixedly connected to one side of the support frame (23).

6. A wet tank cleaning device according to claim 2, characterized in that: The spray head (24) is installed obliquely on one side of the spray pipe (4).