Flattening machine for machining base plate of tube socket

Abstract

The utility model relates to the technical field of tube socket processing, in particular to a flattening machine for processing a tube socket bottom plate, which comprises a rack, the rack comprises a top plate, an air cylinder is fixedly mounted at the bottom of the top plate, support rods are fixedly mounted at four corners of the top plate, and a bottom plate is fixedly mounted at the bottoms of the support rods. A supporting mechanism is fixedly mounted on the bottom plate, the flattening device further comprises a flattening mechanism, the flattening mechanism comprises a moving plate, the top of the moving plate is fixedly connected with a piston rod of an air cylinder, limiting holes are formed in the four corners of the moving plate in a penetrating mode, and the limiting holes are slidably mounted on corresponding supporting rods. The air cylinder can drive the flattening mechanism to move up and down along the supporting rod. The flattening machine for machining the tube socket bottom plate is suitable for flattening the tube socket bottom plates with different thicknesses and different diameters, the flexibility and universality of the flattening machine are improved, and the time and cost for frequently adjusting or replacing equipment due to workpiece specification replacement are reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of tube seat processing, in particular to a flattening machine for processing a tube seat bottom plate. Background Art

[0002] Since optical components are very sensitive to factors such as temperature, humidity, physical and chemical conditions of the environment, and the composition of materials in the working environment, the protection of these optoelectronic components is particularly important. In the production of semiconductor lasers, the TO packaging process is usually used to package optoelectronic components to protect them and ensure the integrity and safety of the transmitted signals. The TO base plate is a metal part used to support and fix the pipeline. A key step in processing these base plates is to flatten them to ensure that their surfaces are flat and meet the design specifications. The flattening machine can flatten the surface of the metal plate and make it reach the required thickness and smoothness. With the increasing complexity of industrial equipment and pipeline systems, the requirements for connecting components such as tube bases are also getting higher and higher, including standardization and customization. In different application scenarios, the diameter, thickness, material and other parameters of the base plate of the tube base are different, requiring the processing equipment to have a high degree of adaptability and flexibility. In the existing technology, professional technicians are required to make complex adjustments and settings. In the past, when facing products with multiple specifications, frequent mold changes or equipment adjustments were time-consuming and labor-intensive. Utility Model Content

[0003] The main purpose of the utility model is to provide a flattening machine for processing a pipe seat bottom plate, so as to solve the time-consuming and labor-intensive problems of frequently replacing molds or adjusting equipment proposed in the related art.

[0004] In order to achieve the above-mentioned object, according to one aspect of the utility model, a flattening machine for processing a pipe seat bottom plate is provided, comprising a frame, the frame comprising a top plate, a cylinder is fixedly installed at the bottom of the top plate, support rods are fixedly installed at the four corners of the top plate, a bottom plate is fixedly installed at the bottom of the support rod, a support mechanism is fixedly installed on the bottom plate, and further comprising:

[0005] The flattening mechanism includes a movable plate, the top of which is fixedly connected to the piston rod of the cylinder, and limiting holes are provided at the four corners of the movable plate. The limiting holes are slidably installed on the corresponding support rods, and the cylinder can drive the flattening mechanism to move up and down along the support rod.

[0006] Furthermore, a limit plate is fixedly installed on the support rod, the limit plate is located below the movable plate, and a limit circular groove is provided through the middle of the limit plate.

[0007] Furthermore, the flattening mechanism also includes a moving tube, the moving tube is penetrated by an inner groove, a limiting ring is fixedly installed on the top edge of the moving tube, a pressure head is fixedly installed on the bottom of the moving plate, and the pressure head is fixedly installed in the inner groove.

[0008] Furthermore, the diameter of the movable tube is matched with the diameter of the limiting circular groove, and the diameter of the limiting ring is larger than the diameter of the limiting circular groove.

[0009] Furthermore, the support mechanism includes a support platform, which is fixedly mounted on a base plate, a first placement ring is threadedly connected to the surface of the support platform, a second placement ring is threadedly connected to the surface of the first placement ring, and a third placement ring is threadedly connected to the surface of the second placement ring.

[0010] Furthermore, the top of the support platform is flush with the top of the limiting plate, the height of the support platform is greater than the height of the first placing ring, the height of the first placing ring is greater than the height of the second placing ring, the height of the second placing ring is greater than the height of the third placing ring, the height of the third placing ring is greater than the height of the limiting plate, and the diameter of the third placing ring is adapted to the diameter of the inner groove.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] The flattening machine for processing a tube seat bottom plate is provided with a plurality of placement rings of different diameters, and the height of the placement rings can be adjusted. The flattening machine is suitable for flattening tube seat bottom plates of different thicknesses and diameters, thereby improving the flexibility and versatility of the flattening machine and reducing the time and cost of frequently adjusting or replacing equipment due to changing workpiece specifications. By adjusting the height of the placement rings, the flattening machine can be ensured to accurately act on a predetermined position of the tube seat bottom plate, and precise processing can be achieved even for bottom plates with slight differences in thickness, thereby improving processing accuracy and finished product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is one of the overall structural diagrams of the utility model;

[0014] Figure 2 This is the second schematic diagram of the overall structure of the utility model;

[0015] Figure 3 It is a structural schematic diagram of the frame in the utility model;

[0016] Figure 4 It is a structural schematic diagram of the flattening mechanism in the utility model;

[0017] Figure 5 It is a schematic structural diagram of the flattening mechanism in the utility model;

[0018] Figure 6It is a structural schematic diagram of the support mechanism in the utility model.

[0019] Illustration Description:

[0020] 1. Frame;

[0021] 11. top plate; 12. limiting plate; 121. limiting circular groove; 13. bottom plate; 14. supporting rod;

[0022] 2. Flattening mechanism; 21. Moving plate; 211. Limiting hole; 212. Press head; 22. Moving tube; 221. Limiting ring; 222. Inner groove;

[0023] 3. Support mechanism; 31. Support platform; 32. First placement ring; 33. Second placement ring; 34. Third placement ring;

[0024] 4. Cylinder. DETAILED DESCRIPTION

[0025] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.

[0026] See also Figures 1 to 6 The present embodiment provides a flattening machine for processing a bottom plate of a pipe seat, comprising a frame 1, the frame 1 comprising a top plate 11, a cylinder 4 is fixedly mounted on the bottom of the top plate 11, support rods 14 are fixedly mounted on the four corners of the top plate 11, a limit plate 12 is fixedly mounted on the support rod 14, the limit plate 12 is located below the moving plate 21, and a limit circular groove 121 is provided through the middle of the limit plate 12. The limit circular groove 121 limits the moving range of the flattening mechanism 2, thereby ensuring the safety of operation and controlling the processing position.

[0027] The bottom of the support rod 14 is fixedly mounted with a bottom plate 13, and the bottom plate 13 is fixedly mounted with a support mechanism 3, which includes a support platform 31, which is fixedly mounted on the bottom plate 13, and the surface of the support platform 31 is threadedly connected with a first placement ring 32, the surface of the first placement ring 32 is threadedly connected with a second placement ring 33, and the surface of the second placement ring 33 is threadedly connected with a third placement ring 34. This embodiment only provides three groups of placement rings, and more placement rings can be selectively selected in actual applications. The threaded placement ring design allows the staff to select a suitable combination of placement rings for positioning and support according to different diameters and thicknesses of the pipe seat bottom plate.

[0028] Among them, the height of the support platform 31 is greater than the height of the first placement ring 32, the height of the first placement ring 32 is greater than the height of the second placement ring 33, the height of the second placement ring 33 is greater than the height of the third placement ring 34, and the height of each placement ring is different, which is convenient for adjustment to adapt to workpieces of different heights. For example, when the diameter of the tube seat bottom plate requires the second placement ring 33, the first placement ring 32 and the third placement ring 34 are rotated to a position lower than the support platform 31, and then the second placement ring 33 is rotated to a position higher than the support platform 31. The height above the support platform 31 is the thickness of the tube seat bottom plate that needs to be flattened. It should be noted that when rotating one of the above-mentioned placement rings, it is necessary to press the other two placement rings by hand in advance to make them immobile, and then rotate the placement ring that needs to be rotated, so as to effectively ensure that the placement ring moves well.

[0029] It also includes a flattening mechanism 2, which includes a moving plate 21. The top of the moving plate 21 is fixedly connected to the piston rod of the cylinder 4. Limiting holes 211 are provided at the four corners of the moving plate 21. The limiting holes 211 are slidably installed on the corresponding support rods 14. The cooperation between the limiting holes 211 and the support rods 14 ensures the stability of the flattening mechanism 2 during the movement and limits its lateral movement. The cylinder 4 can drive the flattening mechanism 2 to move up and down along the support rods 14, thereby controlling the pressure head 212 to apply pressure to the bottom plate of the tube seat.

[0030] The flattening mechanism 2 also includes a moving tube 22, which is penetrated by an inner groove 222. A limiting ring 221 is fixedly installed on the top edge of the moving tube 22. The limiting ring 221 ensures that the moving tube 22 does not fall off when sliding up and down in the limiting circular groove 121 due to the blocking of the limiting ring 221, and controls the downward pressure and position of the pressure head 212. The bottom of the moving plate 21 is fixedly installed with a pressure head 212, which is fixedly installed in the inner groove 222. The diameter of the moving tube 22 is compatible with the diameter of the limiting circular groove 121, and the diameter of the limiting ring 221 is larger than the diameter of the limiting circular groove 121 to ensure that it can be limited during the descent process.

[0031] Furthermore, the top of the support platform 31 is flush with the top of the limit plate 12, and the height of the third placement ring 34 is greater than the height of the limit plate 12, which is used to free up space for rotation and facilitate rotation adjustment. The diameter of the third placement ring 34 is compatible with the diameter of the inner groove 222 and can extend into the inner groove 222, which can ensure that the pressure head 212 acts accurately on the workpiece.

[0032] When the cylinder 4 is started, the cylinder 4 will drive the movable plate 21 to move downward. First, the movable tube 22 will pass through the limiting circular groove 121 to wrap the supporting mechanism 3. The entire supporting mechanism 3 is located in the inner groove 222. When it continues to move downward, the pressure head 212 will touch the bottom plate of the tube seat on the supporting platform 31, thereby squeezing and flattening. At this time, the piston rod of the cylinder 4 is retracted, and the entire flattening mechanism 2 is moved away from the supporting mechanism 3. The flattened bottom plate of the tube seat can be taken out with a practical clamping tool.

[0033] When the utility model is used in practice, the cylinder 4 is started, the mobile tube 22 in the flattening mechanism 2 is moved away from the limiting plate 12, and a suitable placement ring is selected according to the thickness and diameter of the tube seat bottom plate to be flattened, and the placement ring is manually rotated until it is higher than the support platform 31. The portion higher than the support platform 31 is the thickness to be flattened, and then the tube seat bottom plate is placed on the support platform 31, and the cylinder 4 is started. The mobile tube 22 will pass through the limiting plate 12, and the pressure head 212 in the mobile tube 22 will squeeze the tube seat bottom plate to complete the flattening operation. After the operation is completed, the tube seat bottom plate is taken away with a practical clamping tool.

[0034] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A flattening machine for processing a pipe base bottom plate, comprising a frame (1), characterized in that: The frame (1) comprises a top plate (11), a cylinder (4) is fixedly mounted on the bottom of the top plate (11), support rods (14) are fixedly mounted on four corners of the top plate (11), a bottom plate (13) is fixedly mounted on the bottom of the support rods (14), a support mechanism (3) is fixedly mounted on the bottom plate (13), and further comprises: A flattening mechanism (2), the flattening mechanism (2) comprising a movable plate (21), the top of the movable plate (21) being fixedly connected to the piston rod of the cylinder (4), the four corners of the movable plate (21) being penetrated by limit holes (211), the limit holes (211) being slidably mounted on corresponding support rods (14), and the cylinder (4) being capable of driving the flattening mechanism (2) to move up and down along the support rod (14).

2. A flattening machine for processing a tube base bottom plate according to claim 1, characterized in that: A limit plate (12) is fixedly mounted on the support rod (14), the limit plate (12) is located below the movable plate (21), and a limit circular groove (121) is provided through the middle of the limit plate (12).

3. A flattening machine for processing a tube base bottom plate according to claim 2, characterized in that: The flattening mechanism (2) further comprises a moving tube (22), the moving tube (22) having an inner groove (222) extending therethrough, a limiting ring (221) being fixedly mounted on the top edge of the moving tube (22), a pressing head (212) being fixedly mounted on the bottom of the moving plate (21), and the pressing head (212) being fixedly mounted in the inner groove (222).

4. A flattening machine for processing a tube base bottom plate according to claim 3, characterized in that: The diameter of the moving tube (22) matches the diameter of the limiting circular groove (121), and the diameter of the limiting ring (221) is greater than the diameter of the limiting circular groove (121).

5. A flattening machine for processing a tube base bottom plate according to claim 4, characterized in that: The support mechanism (3) comprises a support platform (31), the support platform (31) being fixedly mounted on a base plate (13), a first placement ring (32) being threadedly connected to a surface of the support platform (31), a second placement ring (33) being threadedly connected to a surface of the first placement ring (32), and a third placement ring (34) being threadedly connected to a surface of the second placement ring (33).

6. A flattening machine for processing a tube base bottom plate according to claim 5, characterized in that: The top of the support platform (31) is flush with the top of the limiting plate (12); the height of the support platform (31) is greater than the height of the first placement ring (32); the height of the first placement ring (32) is greater than the height of the second placement ring (33); the height of the second placement ring (33) is greater than the height of the third placement ring (34); the height of the third placement ring (34) is greater than the height of the limiting plate (12); and the diameter of the third placement ring (34) is compatible with the diameter of the inner groove (222).

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