Efficient casting integrated forming machine
By designing an efficient casting integral molding machine, using the cross-sectional ''' font structure and guide column slide system, the precise docking and rapid die-casting of upper and lower mold components is achieved, and the complex structure and high-temperature waste chips of the existing die-casting machine are solved. The splash problem improves safety and processing quality, while simplifying maintenance and reducing costs.
Patent Information
- Application Number
- CN202421167584.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The existing die-casting machine has a complex structure and is inconvenient for maintenance. It is easy to cause high-temperature waste splashes when processing high-temperature metal parts, endangering the safety of workers.
An efficient casting integrated molding machine is designed, using an upper mold seat with a ''' cross-sectional shape and a protective plate. The guide column and slide structure ensure the precise connection between the upper mold assembly and the lower mold assembly. The hydraulic push rod drive system enables rapid die-casting and facilitates disassembly and assembly and maintenance through connecting bolts.
It effectively avoids high-temperature waste splash, ensures the safety of operators, improves processing quality and structural flexibility, simplifies equipment maintenance, and reduces fault occurrence and production costs.
Smart Images

Figure CN222359246U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery box processing, in particular to a high-efficiency integrated casting molding machine. Background Art
[0002] The battery box is a group of batteries composed of several single cells, a box body, a battery management system and related installation structures (equipment), etc. It has a standard battery box structure, battery box monitoring equipment, battery box connectors, battery box environmental control equipment, etc. During the production and processing of the battery box, its box body is generally processed and produced by a casting integrated molding machine, that is, a die-casting machine, which is a machine used for pressure casting. Including hot pressing chambers and cold pressing chambers, the die-casting machine hydraulically injects molten metal into the mold under pressure to cool and shape it, and a solid metal casting can be obtained after the mold is opened.
[0003] The structure of a conventional die-casting machine is relatively complex and inconvenient for equipment maintenance. At the same time, during the operation of its structure, when high-temperature metal parts are pressed and processed, high-temperature waste chips may splash, which can easily cause harm to surrounding workers.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and an efficient casting integrated molding machine is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide an efficient casting integrated molding machine to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an efficient integrated casting molding machine, comprising a device frame group and an upper mold assembly, a lower mold assembly is installed on the inner bottom side of the device frame group, and guide columns are vertically installed on the left and right sides of the lower mold assembly, the upper mold assembly is arranged directly above the lower mold assembly, and the top of the upper mold assembly is connected to a driving assembly, the upper mold assembly comprises an upper mold base, an upper casting mold, a protective plate and connecting bolts, an upper casting mold is installed on the inner bottom of the upper mold base, and the side of the upper mold base is vertically connected to the protective plate, and the upper end of the protective plate is horizontally installed with connecting bolts.
[0007] Furthermore, the device frame group includes a platform, support columns, guide rails and a protective top, support columns are vertically installed on the left and right sides of the platform, and a guide rail is provided on one side of the support column close to the vertical central axis of the platform, and a protective top is installed on the top of the support column.
[0008] Furthermore, the support column and the guide rail form an integrated structure, and the support column is vertically installed at the four diagonal positions of the platform.
[0009] Furthermore, the lower die assembly includes a buffer table, a support block, a lower die base, and a lower casting die. A support block is installed at the bottom of the buffer table, the top of the buffer table is connected to the lower die base, and the lower casting die is installed on the top of the lower die base.
[0010] Furthermore, the support block is arranged at the center of the bottom of the buffer table, the lower die base is fixedly connected to the buffer table, the lower casting die is installed at the center of the top of the lower die base, and the guide post vertically penetrates through the buffer table and is fixedly connected to the ground table.
[0011] Furthermore, the protective plates are respectively connected to the four side elevations of the upper die base, and the connecting bolts are in threaded connection with the protective plates and the upper die base respectively.
[0012] Furthermore, the driving assembly includes a stabilizing frame, sliders, a counterweight frame, and a hydraulic push rod. Sliders are connected to both the left and right sides of the stabilizing frame, the top of the stabilizing frame is connected to the counterweight frame, and a hydraulic push rod is vertically installed in the middle of the counterweight frame.
[0013] Furthermore, the guide posts vertically penetrate through the stabilizing frame and the counterweight frame respectively and are slidably connected to each other. The top of the hydraulic push rod is fixedly installed at the center of the bottom of the protective top, and the sliders are slidably connected to the guide rails.
[0014] The utility model provides an efficient casting integrated molding machine, which has the following beneficial effects:
[0015] 1. In the utility model, protective plates are vertically connected to the four side elevations of the upper die base with a "冂"-shaped cross-section. In cooperation with the structure of the lower casting die, when the driving assembly drives the upper die assembly at its bottom to move downward in the vertical direction, it can form a structural nesting with the lower casting die and close with each other, so that the entire lower casting die is located between the upper die base and the protective plates and is structurally docked with the upper casting die, and the upper casting die is inserted into the lower casting die, thereby quickly die-casting the molten material. By using the above structure, when the lower casting die and the upper casting die are docked, during the process of die-casting the molten material, it can be ensured to the greatest extent that high-temperature waste chips do not fly everywhere, reducing the harm to the surrounding operators. In addition, it can provide external protection during the structural docking of the upper casting die and the lower casting die, preventing foreign objects from entering and affecting the processing effect and quality of the workpiece. At the same time, by using the connecting bolts, the protective plates can be disassembled and assembled with the upper die base arbitrarily according to needs, which is convenient for maintaining the upper casting die and the protective plates themselves and effectively guarantees the flexibility of the structure.
[0016] 2. The utility model, by vertically passing the guide column through the four diagonal parts of the stabilizing frame, slide blocks are respectively installed at the four diagonal parts of the stabilizing frame, and the slide block is slidably docked with the guide rail on one side of the support column, so that when the hydraulic push rod is structurally extended and retracted in the vertical direction and pushes the upper mold assembly connected to it through the stabilizing frame at its bottom, the stabilizing frame and the upper mold assembly will slide and translate along the surfaces of the guide column and the guide rail at the same time in the vertical direction. By using the above structure, on the one hand, the overall stability of the entire device structure can be ensured, and on the other hand, the accuracy and stability of the upper mold assembly and the lower mold assembly during structural docking can be guaranteed as much as possible, avoiding structural dislocation that affects the processing quality of the workpiece, and even damage caused by structural dislocation. In addition, the buffer table and support block at the bottom of the lower mold base can effectively play a structural support role in the vertical direction, and can also alleviate the downward pressure generated by the operation of the drive assembly as much as possible. Moreover, the use of the above structure can both simplify the device structure and reduce the occurrence of failures, and reduce the production cost of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the main body of an efficient integrated casting molding machine of the utility model;
[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of the upper mold assembly of a high-efficiency integrated casting molding machine of the utility model in a side section;
[0019] Figure 3 This is a schematic diagram of the front view structure of the main body of an efficient integrated casting molding machine of the utility model;
[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the main part of an efficient integrated casting molding machine of the utility model.
[0021] In the figure: 1. device frame assembly; 101. platform; 102. support column; 103. guide rail; 104. protective top; 2. lower mold assembly; 201. buffer table; 202. support block; 203. lower mold base; 204. lower casting mold; 3. guide column; 4. upper mold assembly; 401. upper mold base; 402. upper casting mold; 403. protective plate; 404. connecting bolt; 5. drive assembly; 501. stabilizer frame; 502. slide block; 503. counterweight frame; 504. hydraulic push rod. DETAILED DESCRIPTION
[0022] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0023] like Figures 1 to 4As shown, an efficient casting integrated molding machine includes a device frame group 1 and an upper mold assembly 4, a lower mold assembly 2 is installed on the inner bottom side of the device frame group 1, and guide columns 3 are vertically installed on the left and right sides of the lower mold assembly 2, the upper mold assembly 4 is arranged directly above the lower mold assembly 2, and the top of the upper mold assembly 4 is connected with a driving assembly 5, the upper mold assembly 4 includes an upper mold base 401, an upper casting mold 402, a protective plate 403 and a connecting bolt 404, the upper casting mold 402 is installed on the inner bottom of the upper mold base 401, and the side of the upper mold base 401 is vertically connected with the protective plate 403, and the upper end of the protective plate 403 is horizontally installed with a connecting bolt 404, the protective plates 403 are respectively connected to the four side elevations of the upper mold base 401, and the connecting bolts 404 are all threadedly connected to the protective plates 403 and the upper mold base 401, the lower mold assembly 2 includes a buffer table 201, a support block 202, a lower mold base 203 and The lower casting mold 204, a support block 202 is installed at the bottom of the buffer platform 201, and the top of the buffer platform 201 is connected to the lower mold base 203, and the lower casting mold 204 is installed on the top of the lower mold base 203, the support block 202 is arranged at the bottom center of the buffer platform 201, and the lower mold base 203 is fixedly connected to the buffer platform 201, and the lower casting mold 204 is installed at the top center of the lower mold base 203, the guide column 3 vertically penetrates the buffer platform 201 and is fixedly connected to the platform 101, when the driving component 5 drives the upper mold component 4 at the bottom thereof to push the structure downward in the vertical direction, it can form a structural nesting with the lower casting mold 204 and close to each other, so that the entire lower casting mold 204 is located between the upper mold base 401 and the protective plate 403 and is structurally docked with the upper casting mold 402, so that the upper casting mold 402 is inserted into the lower casting mold 204, thereby quickly die-casting the molten material.
[0024] The device frame group 1 includes a platform 101, a support column 102, a guide rail 103 and a protective top 104. The support columns 102 are vertically installed on the left and right sides of the platform 101, and the guide rail 103 is provided on the side of the support column 102 close to the vertical central axis of the platform 101, and the protective top 104 is installed on the top of the support column 102. The support column 102 and the guide rail 103 are an integrated structure, and the support column 102 is vertically installed at the four diagonal positions of the platform 101. The driving component 5 includes a stabilizing frame 501, a slider 502, a counterweight frame 503 and a hydraulic push rod 504. The left and right sides of the stabilizing frame 501 are connected with the slider 502, and the top of the stabilizing frame 501 is connected with the counterweight frame 503, and the middle of the counterweight frame 503 is vertically installed with a hydraulic push rod 504. The guide column 3 vertically penetrates the stabilizing frame 501 and the counterweight frame 503 respectively and is slidably connected to each other. The top of the hydraulic push rod 504 is fixedly installed at the bottom center of the protective top 104. The slider 502 is slidably connected to the guide rail 103. The guide column 3 vertically penetrates the four diagonal parts of the stabilizing frame 501, and sliders 502 are respectively installed at the four diagonal parts of the stabilizing frame 501, and the slider 502 is slidably docked with the guide rail 103 on one side of the support column 102, so that when the hydraulic push rod 504 is structurally extended and retracted in the vertical direction, and its bottom is pushed through the upper mold assembly 4 connected to it through the stabilizing frame 501, the stabilizing frame 501 and the upper mold assembly 4 will slide and translate along the surfaces of the guide column 3 and the guide rail 103 in the vertical direction at the same time.
[0025] In summary, if Figures 1 to 4 As shown, when the efficient integrated casting molding machine is used, the molten material is first injected into the lower casting mold 204 in the center of the lower mold base 203, and then the hydraulic push rod 504 in the center of the bottom of the protective top 104 is started. Under the structural extension and contraction of the hydraulic push rod 504, the upper mold assembly 4 connected to the bottom through the stabilizing frame 501 will translate downward in the vertical direction. During this process, the slider 502 on the side of the stabilizing frame 501 will slide along the surface of the guide rail 103 on the side of the support column 102 close to the vertical stop center axis of the platform 101, and the stabilizing frame 501 itself will slide along the surface of the guide column 3 running through its diagonal position until the upper casting mold 402 at the bottom of the inner side of the upper mold base 401 and the lower casting mold 204 are pressed and docked;
[0026] As the structures of the lower casting mold 204 and the upper casting mold 402 are connected, on the one hand, the material between the two will be squeezed and plasticized. At the same time, the protective plate 403 installed on the side of the upper mold base 401 through the connecting bolts 404 can effectively block the splashing of high-temperature debris during die casting. In addition, the buffer platform 201 and the support block 202 at the bottom of the lower mold base 203 will provide good structural support to ensure the structural connection between the upper casting mold 402 and the lower casting mold 204 until the workpiece is cast.
[0027] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. An efficient integrated casting machine, comprising a device frame assembly (1) and an upper mold assembly (4), characterized in that: A lower mold assembly (2) is installed on the inner bottom side of the device frame group (1), and guide columns (3) are vertically installed on the left and right sides of the lower mold assembly (2). The upper mold assembly (4) is arranged directly above the lower mold assembly (2), and the top of the upper mold assembly (4) is connected to a driving assembly (5). The upper mold assembly (4) includes an upper mold base (401), an upper casting mold (402), a protective plate (403) and connecting bolts (404). The upper casting mold (402) is installed on the inner bottom of the upper mold base (401), and the side of the upper mold base (401) is vertically connected to the protective plate (403), and the upper end of the protective plate (403) is horizontally installed with a connecting bolt (404).
2. The efficient integrated casting machine according to claim 1, characterized in that: The device frame group (1) comprises a platform (101), a support column (102), a guide rail (103) and a protective top (104); the support columns (102) are vertically installed on the left and right sides of the platform (101); the guide rail (103) is arranged on one side of the support column (102) close to the vertical central axis of the platform (101); and the protective top (104) is installed on the top of the support column (102).
3. The efficient integrated casting machine according to claim 2, characterized in that: The support column (102) and the guide rail (103) are an integrated structure, and the support column (102) is vertically installed at the four diagonal positions of the platform (101).
4. The efficient integrated casting machine according to claim 3, characterized in that: The lower mold assembly (2) comprises a buffer platform (201), a support block (202), a lower mold base (203) and a lower casting mold (204); the support block (202) is installed at the bottom of the buffer platform (201), the top of the buffer platform (201) is connected to the lower mold base (203), and the top of the lower mold base (203) is installed with the lower casting mold (204).
5. The efficient integrated casting machine according to claim 4, characterized in that: The support block (202) is arranged at the bottom center of the buffer platform (201), and the lower mold base (203) is fixedly connected to the buffer platform (201), and the lower casting mold (204) is installed at the top center of the lower mold base (203), and the guide column (3) vertically penetrates the buffer platform (201) and is fixedly connected to the platform (101).
6. The efficient integrated casting machine according to claim 1, characterized in that: The protection plates (403) are respectively connected to the four side elevations of the upper die base (401), and the connection bolts (404) are threadedly connected to the protection plates (403) and the upper die base (401).
7. The efficient integrated casting machine according to claim 2, characterized in that: The driving assembly (5) comprises a stabilizing frame (501), a slider (502), a counterweight frame (503) and a hydraulic push rod (504); the left and right sides of the stabilizing frame (501) are connected to the slider (502); the top of the stabilizing frame (501) is connected to the counterweight frame (503); and the hydraulic push rod (504) is vertically installed in the middle of the counterweight frame (503).
8. The efficient integrated casting machine according to claim 7, characterized in that: The guide column (3) vertically penetrates the stabilizing frame (501) and the counterweight frame (503) respectively and is slidably connected to each other. The top of the hydraulic push rod (504) is fixedly installed at the bottom center of the protective top (104). The slider (502) is slidably connected to the guide rail (103).