Wire feeding device capable of reducing material increase loss

By designing a multi-correction wheel and a synchronous transmission wire feeding device, the problem of insufficient stability and correction during rough wire processing in the prior art is solved, and the high-quality wire feeding and loss rate of the wire body are reduced.

CN222359518UActive Publication Date: 2025-01-17XIAN XIANDU INTELLIGENT MANUFACTURING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421094055.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-17
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

When handling thicker wire wires, the existing wire feeding mechanism has poor stability and correction, resulting in poor welding and waste of wire.

Method used

A wire feeding device including a guide ring, a correction wheel, a screw, a transmission ring, a drive motor and a connecting frame is designed, and the bending correction and stable wire feeding of the wire body are achieved through the pitch adjustment and synchronous rotation of the multiple correction wheels.

Benefits of technology

The quality of the use of the silk body is improved, the loss rate caused by bending is reduced, and the applicability and synchronization of the device are improved, ensuring the stable wire feeding of various silk bodies.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire feeding device capable of reducing material increase loss, which comprises a guide ring and a wire body, a plurality of straightening wheels are arranged in the guide ring, an annular movable cavity and an annular rotating cavity are arranged in the guide ring, a plurality of screws extending into the annular rotating cavity are arranged in the annular movable cavity, and the straightening wheels are arranged in the guide ring. A transmission ring is arranged in the annular rotating cavity through a limiting mechanism, a driving motor is arranged in the annular rotating cavity, the driving motor is connected with the transmission ring through a rotating mechanism, the transmission ring is connected with the screw rod through a transmission mechanism, and the correction wheel is connected with the correction wheel through a connecting mechanism. Through the arrangement of the guide rings, the straightening wheels, the screw rods, the connecting frame and other assemblies, bending straightening of the silk body is achieved, the use quality of the silk body is guaranteed, the loss rate of the silk body caused by waste due to the bending problem is further reduced, the distance between the multiple guide wheels can be adjusted, and therefore the applicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding equipment, in particular to a wire feeding device capable of reducing material loss. Background Art

[0002] The welding machine is equipped with a wire feeding mechanism to continuously feed wire to the welding gun to achieve automated welding. The existing wire feeding mechanism consists of a wire feeding wheel and a pressure wheel. The welding wire is pressed against the wire feeding wheel by the pressure wheel. During the rotation of the wire feeding wheel, the welding wire is driven to move by friction, thereby continuously feeding the wire.

[0003] Common wire feeding mechanism correction components are set in small quantities, so their adjustability is not high, and they cannot guarantee stability and good correction when they are adjusted and expanded to accommodate thicker wires. Therefore, when corresponding to thicker wires, due to poor stability and correction, the quality of the wire will be poor, which may cause poor welding and waste of wire. In order to address the above technical problems, the correction components are enriched, so a wire feeding device that reduces additive loss is proposed. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a wire feeding device for reducing additive material loss.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A wire feeding device for reducing additive material loss comprises a guide ring and a wire body, wherein a plurality of correction wheels are arranged in the guide ring, an annular movable cavity and an annular rotating cavity are arranged inside the guide ring, a plurality of screw rods extending into the annular rotating cavity are arranged in the annular movable cavity, a transmission ring is arranged in the annular rotating cavity via a limiting mechanism, a driving motor is arranged in the annular rotating cavity, the driving motor is connected to the transmission ring via a rotating mechanism, the transmission ring is connected to the screw rod via a transmission mechanism, and the correction wheel is connected to the correction wheel via a connecting mechanism.

[0007] Preferably, the limiting mechanism comprises a limiting ring mounted on the transmission ring, an annular limiting groove corresponding to the limiting ring is provided on the inner wall of the annular rotating chamber, and the cross-sectional views of the limiting ring and the annular limiting groove are both L-shaped.

[0008] Preferably, the rotating mechanism comprises a driving gear arranged on the output shaft of the driving motor, and a driving ring gear is arranged on the transmission ring, and the driving gear is meshed with the driving ring gear.

[0009] Preferably, the transmission mechanism comprises a transmission gear arranged on the end of the screw, and a transmission ring gear is provided on the transmission ring, and the transmission gear is meshed with the transmission ring gear.

[0010] Preferably, the connection mechanism comprises a connection frame which is arranged in the annular rotating cavity and threadedly mounted on the screw rod, and the connection frame is U-shaped and is rotationally connected to the correction wheel.

[0011] Preferably, the number of the correction wheels is three, and the three correction wheels are circumferentially distributed with equal intervals.

[0012] Beneficial effects of the utility model:

[0013] 1. By setting up components such as guide rings, correction wheels, screws and connecting frames, the bending correction of the wire is achieved, thereby ensuring the use quality of the wire and reducing the loss rate of the wire caused by the abandonment of the bending problem. The spacing between multiple guide wheels can be adjusted, thereby improving the applicability of the device.

[0014] 2. By setting a transmission ring, a driving motor, a driving gear, a transmission gear, a driving gear ring and a transmission gear ring, the synchronous rotation of multiple screws is achieved, ensuring the synchronization and practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic structural diagram of a wire feeding device for reducing additive material loss proposed by the utility model;

[0016] Figure 2 for Figure 1 Schematic diagram of the structure of the middle screw and other components;

[0017] Figure 3 for Figure 2 A schematic diagram of the structure at A;

[0018] Figure 4 for Figure 3 A schematic diagram of the structure at position C of FIG.

[0019] Figure 5 for Figure 2 An enlarged schematic diagram of the structure at location B.

[0020] In the figure: 1 guide ring, 2 mounting plate, 3 connecting frame, 4 correction wheel, 5 thread, 6 annular movable cavity, 7 screw, 8 annular rotating cavity, 9 transmission gear, 10 transmission ring, 11 limiting ring, 12 transmission gear ring, 13 driving gear ring, 14 driving motor, 15 driving gear. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Reference Figure 1-5A wire feeding device for reducing additive loss includes a guide ring 1 and a wire body 5. A plurality of correction wheels 4 are arranged in the guide ring 1. An annular movable chamber 6 and an annular rotating chamber 8 are arranged inside the guide ring 1. A plurality of screws 7 extending into the annular rotating chamber 8 are arranged in the annular movable chamber 6. A transmission ring 10 is arranged in the annular rotating chamber 8 through a limiting mechanism. A drive motor 14 is arranged in the annular rotating chamber 8. The drive motor 14 is connected to the transmission ring 10 through a rotating mechanism. The transmission ring 10 is connected to the screw 7 through a transmission mechanism. The correction wheel 4 is connected to the correction wheel 4 through a connecting mechanism.

[0023] The limiting mechanism includes a limiting ring 11 installed on the transmission ring 10, and an annular limiting groove corresponding to the limiting ring 11 is provided on the inner wall of the annular rotating chamber 8. The cross-sectional views of the limiting ring 11 and the annular limiting groove are both L-shaped. The limiting ring 11 is in the annular limiting groove to ensure the stable position of the transmission ring 10, so that it can rotate stably in the annular rotating chamber 8.

[0024] The rotating mechanism includes a driving gear 15 arranged on the output shaft of the driving motor 14, and a driving ring gear 13 is provided on the transmission ring 10. The driving gear 15 meshes with the driving ring gear 13. The transmission mechanism includes a transmission gear 9 arranged on the end of the screw 7, and a transmission ring gear 12 is provided on the transmission ring 10. The transmission gear 9 meshes with the transmission ring gear 12. The positions of the transmission ring gear 12 and the driving ring gear 13 are shown in the accompanying drawings, and their teeth are not drawn, which can achieve meshing with the driving gear 15 and the transmission gear 9.

[0025] The connecting mechanism includes a connecting frame 3 which is arranged in the annular rotating cavity 8 and threadedly mounted on the screw 7. The connecting frame 3 is U-shaped and is rotatably connected to the correction wheel 4. The connecting frame 3 has two branches which both slide through the inner wall of the annular rotating cavity 8 and extend to the outside of the guide ring 1. Therefore, it has its own limit and will not rotate with the screw 7.

[0026] There are three correction wheels 4 , which are evenly spaced around the circumference. The circumferential distribution ensures that the correction force on the wire 5 is uniform.

[0027] When the utility model is used, when the wire 5 passes through the guide ring 1, it is corrected by the three correction wheels 4, so that the wire 5 is changed from a bent state to a straight state when it is turned out from the wire reel. The spacing between the three correction wheels 4 can be flexibly adjusted, so as to adapt to wires 5 of various models and sizes within a certain range. Specifically: start the drive motor 14, the drive motor 14 drives the active gear 15 to rotate, the active gear 15 can drive the transmission ring 10 to rotate with the help of the active gear ring 13, the transmission ring 10 can drive the screw 7 to rotate with the help of the transmission gear ring 12 and the transmission gear 9, and when the screw 7 rotates, the connecting frame 3 threadedly mounted thereon will move, thereby driving the correction wheel 4 to move to achieve spacing adjustment.

[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A wire feeding device for reducing additive material loss, comprising a guide ring (1) and a wire body (5), characterized in that: A plurality of correction wheels (4) are arranged in the guide ring (1), an annular movable chamber (6) and an annular rotating chamber (8) are arranged inside the guide ring (1), a plurality of screw rods (7) extending into the annular rotating chamber (8) are arranged in the annular movable chamber (6), a transmission ring (10) is arranged in the annular rotating chamber (8) via a limiting mechanism, a drive motor (14) is arranged in the annular rotating chamber (8), the drive motor (14) is connected to the transmission ring (10) via a rotating mechanism, the transmission ring (10) is connected to the screw rod (7) via a transmission mechanism, and the correction wheel (4) is connected to the correction wheel (4) via a connecting mechanism.

2. A wire feeding device for reducing additive material loss according to claim 1, characterized in that: The limiting mechanism comprises a limiting ring (11) mounted on a transmission ring (10); an annular limiting groove corresponding to the limiting ring (11) is provided on the inner wall of the annular rotating chamber (8); and the limiting ring (11) and the annular limiting groove are both L-shaped in cross-sectional view.

3. A wire feeding device for reducing additive material loss according to claim 2, characterized in that: The rotating mechanism comprises a driving gear (15) arranged on the output shaft of the driving motor (14); a driving ring gear (13) is arranged on the transmission ring (10); and the driving gear (15) meshes with the driving ring gear (13).

4. A wire feeding device for reducing additive material loss according to claim 3, characterized in that: The transmission mechanism comprises a transmission gear (9) arranged on the end of the screw rod (7), a transmission ring gear (12) is arranged on the transmission ring (10), and the transmission gear (9) is meshed with the transmission ring gear (12).

5. A wire feeding device for reducing additive material loss according to claim 4, characterized in that: The connection mechanism comprises a connection frame (3) which is arranged in an annular rotating cavity (8) and threadedly mounted on a screw rod (7); the connection frame (3) is U-shaped and is rotationally connected to the correction wheel (4).

6. A wire feeding device for reducing additive material loss according to claim 5, characterized in that: The number of the correction wheels (4) is three, and the three correction wheels (4) are distributed at equal intervals in the circumferential direction.