Forming device for P-shaped steel pipe
By designing an automated P-shaped steel pipe forming device, using technologies such as electric lifting rods, push rods and conveyor belts, the problems of complex operation and low efficiency of existing equipment are solved, and efficient steel pipe forming and cutting are achieved, and production efficiency and products are improved. quality.
Patent Information
- Application Number
- CN202421097113.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-20
AI Technical Summary
Existing forming equipment is complex in operation and low efficiency in steel pipe manufacturing, limiting the improvement of production efficiency and product quality.
A forming device for P-shaped steel pipes is designed, including support table, conveying components, forming components and cutting components. It adopts automated technologies such as electric lifting rods, push rods and conveyor belts to realize automatic transportation, stamping forming and cutting of materials, reducing labor operate.
Improve production efficiency and product quality, shorten the molding cycle, enhance the applicability and flexibility of the device, and reduce production preparation time.
Smart Images

Figure CN222359671U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel pipe production, in particular to a forming device for a P-shaped steel pipe. Background Art
[0002] P-type tube is a kind of special-shaped tube. Special-shaped tubes include those with non-circular cross-sectional profiles, equal wall thickness, variable wall thickness, variable diameter and variable wall thickness along the length, symmetrical and asymmetrical cross-sections, such as square, rectangular, conical, trapezoidal, spiral, etc. Compared with circular tubes, P-type tubes are more adaptable to the particularity of use conditions, can save metal and improve the labor productivity of parts manufacturing, and are widely used in aviation, automobiles, shipbuilding, mining machinery, agricultural machinery, construction, light textiles and boiler manufacturing.
[0003] The inventor discovered during the process of implementing the utility model:
[0004] In the current metal processing industry, especially in the field of steel pipe manufacturing, there is an increasing demand for equipment that can efficiently and accurately process materials into P-shaped steel pipes. However, existing forming equipment generally has low efficiency problems, which limits the improvement of production efficiency and product quality. Summary of the invention
[0005] In order to solve the problems of complex operation and low efficiency of forming equipment in the prior art, the utility model provides a forming device for a P-shaped steel pipe.
[0006] To this end, the technical solution of the utility model is: a P-shaped steel pipe forming device, including a support table, characterized in that: the upper surface of the support table is provided with a conveying component for transporting the forming material, and a support frame connected to the end of the conveying component, and a forming component for stamping the forming material and a cutting component for cutting the formed steel pipe are arranged below the support frame, and a controller is also provided on the upper surface of the support table.
[0007] The forming assembly includes an electric lifting rod fixed on the inner top wall of the support frame, a P-shaped mold is installed on the output end of the electric lifting rod, two electric push rods are relatively fixed on the inner wall of the support frame, a clamping plate is fixed on the output end of each electric push rod, a bottom mold is provided below the P-shaped mold, and the bottom surface of the bottom mold is connected to the upper surface of the support platform.
[0008] Preferably, the conveying assembly includes two fixed plates fixed on the upper surface of the support platform, and the side surfaces of the two fixed plates close to each other are rotatably connected to two rotating rods, and the outer surfaces of the two rotating rods are jointly connected to a conveyor belt to facilitate the transportation of materials for processing.
[0009] Preferably, a motor A is fixed to the outer surface of one of the fixed plates, and an output end of the motor A passes through the fixed plate and is transmission-connected to the front end of one of the rotating rods.
[0010] Preferably, the cutting assembly includes two mounting grooves opened on the inner wall of the support frame, a partition is fixed inside each of the mounting grooves, and a threaded rod is rotatably connected to the outer surface of each partition and the inner wall of the mounting groove.
[0011] Preferably, a motor C is fixed to the top surface of each partition, and the output end of the motor C passes through the partition and is transmission-connected to the top end of the threaded rod, so that the use height of the cutting saw blade can be flexibly adjusted to facilitate processing of steel pipes of different lengths.
[0012] Preferably, the outer surface of each threaded rod is threadedly connected to a moving block, and a connecting plate is fixed to the side surfaces of the two moving blocks that are close to each other. A motor B is fixed to the outer surface of the connecting plate. The output end of the motor B passes through the connecting plate and is equipped with a cutting saw blade, which is convenient for cutting the formed steel pipe and can process steel pipes of different lengths as required.
[0013] Beneficial effects: The utility model drives the clamping plate to move by an electric push rod, so that the movement of the clamping plate can flexibly adjust the position to adapt to molding materials of different specifications and sizes. This design improves the applicability and flexibility of the device and can meet various production needs. There is no need to manually replace the clamping plate or adjust the equipment, which helps to reduce the production preparation time of the device and improve the overall production efficiency. The P-shaped mold is driven to rise and fall by an electric lifting rod, so that the P-shaped mold can be quickly raised and lowered, thereby realizing rapid stamping and molding of the molding material. This rapid molding capability improves production efficiency and shortens the molding cycle of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a front view schematic diagram of the utility model.
[0015] Figure 2 It is a side view schematic diagram of the utility model.
[0016] Figure 3 It is the internal structure diagram of the utility model.
[0017] Figure 4 yes Figure 3 Enlarged view of point A in the middle.
[0018] As shown in the figure: 1. Conveying assembly; 101. Motor A; 102. Fixed plate; 103. Conveyor belt; 104. Rotating rod; 2. Cutting assembly; 201. Connecting plate; 202. Motor B; 203. Cutting saw blade; 204. Mounting groove; 205. Partition; 206. Motor C; 207. Threaded rod; 208. Moving block; 3. Forming assembly; 301. Electric lifting rod; 302. P-shaped mold; 303. Clamping plate; 304. Bottom mold; 305. Electric push rod; 4. Support table; 5. Controller; 6. Support frame. DETAILED DESCRIPTION
[0019] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings, but this embodiment should not be understood as a limitation to the present invention.
[0020] The utility model Figures 1 to 4 As shown:
[0021] A P-shaped steel pipe forming device includes a support table 4, a controller 5 is fixed on the upper surface of the support table 4, and the automatic operation of the device is realized by programming and preset programs of the controller 5, and also includes automatically starting a conveying component 1, automatically adjusting the position of a forming component 3, and automatically starting a cutting component 2 for cutting, etc., which greatly reduces the demand for manual operation and improves production efficiency. A conveying component 1 for transporting forming materials is arranged on the upper surface of the support table 4, a support frame 6 is fixed on the upper surface of the support table 4, a forming component 3 for stamping forming materials is arranged below the support frame 6, and a cutting component 2 for cutting the formed steel pipe is arranged below the support frame 6;
[0022] The forming component 3 includes an electric lifting rod 301 fixed on the inner top wall of the support frame 6, a P-shaped mold 302 is installed at the output end of the electric lifting rod 301, two electric push rods 305 are fixed to the inner wall of the support frame 6, and a clamping plate 303 is fixed at the output end of each electric push rod 305. A bottom mold 304 is provided below the P-shaped mold 302, and the bottom surface of the bottom mold 304 is connected to the upper surface of the support platform 4. The P-shaped mold 302 is driven by the electric lifting rod 301 to achieve rapid and precise stamping of the forming material; this design not only improves production efficiency, but also ensures the consistency and quality of the product. The electric push rod 305 drives the clamping plate 303 to move, and can adjust the fixing range according to different material specifications, thereby enhancing the adaptability and flexibility of the device.
[0023] like Figure 1 and Figure 3As shown, the conveying assembly 1 includes two fixed plates 102 fixed on the upper surface of the support table 4, and the side surfaces of the two fixed plates 102 close to each other are rotatably connected to two rotating rods 104, and the outer surfaces of the two rotating rods 104 are jointly connected to a conveyor belt 103. A motor A101 is fixed to the outer surface of one of the fixed plates 102, and the output end of the motor A101 passes through the fixed plate 102 and is connected to the front end of one of the rotating rods 104. The conveyor belt 103 is driven by the motor A101, thereby realizing automatic transportation of molding materials, providing good transportation support for subsequent molding and cutting processes. This automatic transportation mechanism not only reduces the need for manual operation, but also improves production efficiency and stability.
[0024] like Figure 2 and Figure 4 As shown, the cutting assembly 2 includes two mounting grooves 204 opened on the inner wall of the support frame 6, a partition 205 is fixed inside each mounting groove 204, the outer surface of each partition 205 and the inner wall of the mounting groove 204 are rotatably connected with a threaded rod 207, a motor C206 is fixed on the top surface of each partition 205, and the output end of each motor C206 passes through the partition 205 and is transmission-connected to the top end of the threaded rod 207.
[0025] like Figure 2 and Figure 4 As shown, the outer surface of each threaded rod 207 is threadedly connected with a moving block 208, and a connecting plate 201 is fixed to the side of the two moving blocks 208 close to each other. A motor B202 is fixed to the outer surface of the connecting plate 201. The output end of the motor B202 passes through the connecting plate 201 and is installed with a cutting saw blade 203. The motor B202 drives the cutting saw blade 203, and can quickly and efficiently cut the formed steel pipe according to the needs. This design not only improves the production efficiency, but also ensures the safety and reliability of the cutting process.
[0026] The working principle of this utility model:
[0027] When in use, first place the device on the designated site of use through the support platform 4, place the prepared molding material on the conveyor belt 103, start the motor A101 through the controller 5, and use the motor A101 to drive the rotating rod 104 and the conveyor belt 103 to rotate, thereby driving the molding material on the conveyor belt 103 to be transported backward to achieve the effect of automatic transportation. When it moves to the bottom mold 304, then start the electric push rod 305 to drive the clamping plate 303 to fix the material, start the electric lifting rod 301 to drive the P-shaped mold 302 to stamp the material on the bottom mold 304, and then use the material on the conveyor belt 103 of the previous process to push the molded P-shaped steel pipe to continue to be transported backward, start the motor B202 to drive the cutting saw blade 203 to rotate, start the motor C206 to drive the threaded rod 207 to rotate while driving the moving block 208, the connecting plate 201 and the cutting saw blade 203 to adjust the height, and then use the rotating cutting saw blade 203 to cut the molded steel pipe to efficiently produce P-shaped steel pipes.
[0028] Parts not described in detail in this specification are well-known technologies in the art.
[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A P-shaped steel pipe forming device, comprising a support table (4), characterized in that: The upper surface of the support platform (4) is provided with a conveying assembly (1) for transporting the molding material, and a support frame (6) connected to the end of the conveying assembly. A molding assembly (3) for stamping the molding material and a cutting assembly (2) for cutting the molded steel pipe are provided below the support frame (6). The upper surface of the support platform (4) is also provided with a controller (5). The molding assembly (3) comprises an electric lifting rod (301) fixed to the inner top wall of a support frame (6); a P-shaped mold (302) is installed at the output end of the electric lifting rod (301); two electric push rods (305) are relatively fixed to the inner wall of the support frame (6); a clamping plate (303) is fixed to the output end of each electric push rod (305); a bottom mold (304) is provided below the P-shaped mold (302); and the bottom surface of the bottom mold (304) is connected to the upper surface of the support platform (4).
2. A P-shaped steel pipe forming device according to claim 1, characterized in that: The conveying assembly (1) comprises two fixed plates (102) fixed relatively to the upper surface of the support platform (4), two rotating rods (104) are rotatably connected between the two fixed plates (102), and the outer surfaces of the two rotating rods (104) are transmission-connected to the conveyor belts (103).
3. A P-shaped steel pipe forming device according to claim 2, characterized in that: A motor A (101) is fixed to the outer surface of one of the fixing plates (102), and an output end of the motor A (101) passes through the fixing plate (102) and is transmission-connected to the front end of one of the rotating rods (104).
4. A P-shaped steel pipe forming device according to claim 1, 2 or 3, characterized in that: The cutting assembly (2) comprises two mounting grooves (204) formed on the inner wall of the support frame (6), a partition plate (205) being fixed inside each mounting groove (204), and a threaded rod (207) being rotatably connected to the outer surface of the partition plate (205) and the inner wall of the mounting groove (204).
5. A P-shaped steel pipe forming device according to claim 4, characterized in that: A motor C (206) is fixed to the top surface of each partition (205), and an output end of each motor C (206) passes through the partition (205) and is drivingly connected to the top end of the threaded rod (207).
6. A P-shaped steel pipe forming device according to claim 5, characterized in that: The outer surface of each threaded rod (207) is threadedly connected to a moving block (208); a connecting plate (201) is fixed to the side surfaces of the two moving blocks (208) that are close to each other; a motor B (202) is fixed to the outer surface of the connecting plate (201); an output end of the motor B (202) passes through the connecting plate (201) and is equipped with a cutting saw blade (203).