Bottom skin removing device for aerated block production
By designing a gasket production and desalination device, the bottom corners of the aerated brick embryo are automatically cut off by hydraulic cylinders and return plates, which solves the problem of protruding and difficult to fall off the bottom edge of the molded embryo, and achieves energy saving and high efficiency Production.
Patent Information
- Application Number
- CN202323314326.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-06
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2033-12-06
AI Technical Summary
During the production of aerated bricks, the bottom edge of the formed aerated brick embryo is protruding and difficult to fall off by itself. It requires additional driving desalination equipment or manual use of a shovel blade to remove it, resulting in energy consumption and waste of manpower.
A desalting device for producing and peeling of air filling blocks is designed, including a fixed frame, hydraulic cylinder, lifting plate, a die production mold, a fixed iron plate, a feeding rod and a bottom peeling device, and the die stamping is driven by the hydraulic cylinder. And use a back plate and a cutting tool to automatically remove the bottom corners of the embryo.
It realizes automatic removal of the bottom corners of the aerated brick embryo without additional driving force, saving energy, improving processing efficiency, and reducing the time and effort of manual operation.
Smart Images
Figure CN222360381U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aerated block production, in particular to a bottom skin removal device for aerated block production. Background Art
[0002] Aerated concrete blocks are a new type of building material that is lightweight, porous, heat-insulating, fire-resistant, can be nailed, sawed, planed, and has a certain degree of earthquake resistance. As early as the early 1930s, China began to produce this product and it was widely used in high-rise frame structure buildings. It is an excellent new type of building material and has the advantages of environmental protection.
[0003] At present, in the production process of aerated bricks, it is necessary to use autoclave equipment to pressurize and shape the fly ash mixed raw materials. After high-pressure steam curing and shaping the mixed raw materials in the autoclave, the bottom edge of the formed aerated brick blank will protrude some corners, which are difficult to fall off by themselves. At this time, it is necessary to use an additional driven bottom skinning equipment when discharging the aerated brick blanks or let workers use scraper-like tools for auxiliary cutting. The additional driven bottom skinning equipment will consume more electricity, and it is time-consuming and laborious for workers to scrape off the corners of the aerated brick blanks. Therefore, we proposed an aerated block production bottom skinning device to solve the above problems. Utility Model Content
[0004] The utility model aims to overcome the deficiencies in the above-mentioned background technology and proposes a bottom peeling device for producing aerated blocks.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A device for removing the bottom skin of aerated blocks comprises a processing table and a fixed frame fixedly arranged on the top of the processing table, a plurality of driving hydraulic cylinders are fixedly connected to the top of the fixed frame, a plurality of piston ends of the driving hydraulic cylinders are fixedly connected to the same lifting plate, a plurality of aerated block production molds are fixedly connected to the bottom of the lifting plate, a plurality of material storage troughs are provided on the top of the processing table, the outer wall of the aerated block production molds is slidably connected to the inner wall of the material storage trough, a shaping iron plate is slidably connected to the inner wall of the material storage trough, a plurality of sliding holes connected to the bottom of the material storage trough are provided at the bottom of the processing table, a concave supporting frame is fixedly connected to the bottom of the lifting plate, a lifting rod is fixedly connected to the bottom of the concave supporting frame, the outer wall of the lifting rod is slidably connected to the inner wall of the sliding hole in the vertical direction, an iron-absorbing magnet is fixedly connected to the top of the lifting rod, and a bottom skin removal device is provided in the material storage trough.
[0007] Preferably, the bottom peeling device includes a return-shaped slide groove opened at the bottom of the material storage trough, the inner side wall of the return-shaped slide groove is slidably connected with a return-shaped plate, the bottom of the return-shaped slide groove and the bottom of the return-shaped plate are connected by multiple springs, the inner side wall of the return-shaped plate is opened with a return-shaped inner groove, and the inner bottom of the return-shaped inner groove is fixedly connected with a return-shaped cutting knife.
[0008] Preferably, the outer side wall of the shaping iron plate can be slidably connected to the inner side wall of the aerated block production mold and the inner side wall of the return plate.
[0009] Preferably, two ends of the spring are fixedly connected to the inner bottom of the return-shaped slide groove and the bottom of the return-shaped plate respectively.
[0010] Preferably, the distance between two adjacent storage tanks is the same.
[0011] The beneficial effects of the utility model are:
[0012] Under the interaction of the processing table, fixed frame, driving hydraulic cylinder, lifting plate, aerated brick production mold, shaping iron plate, lifting rod, magnetic magnet and bottom peeling device, the driving hydraulic cylinder can drive the aerated brick production mold to punch and shape the raw materials in the storage tank, and the concave support frame and lifting rod can facilitate the discharge of the formed aerated brick blanks. In the process of discharging the aerated brick blanks, the bottom peeling device can eliminate the bottom corners of the aerated brick blanks, thereby achieving the purpose of removing the bottom corners of the aerated brick blanks. The device does not need to set an additional driving force, which not only saves energy, but also saves time and effort compared to manual shoveling, and has higher processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a structural schematic diagram of a bottom skin removal device for aerated block production proposed by the utility model;
[0014] Figure 2 for Figure 1 A magnified view of the structure at center;
[0015] Figure 3 It is a side sectional view of a bottom skin removal device for producing aerated blocks proposed by the utility model;
[0016] Figure 4 It is a top view of a return plate in a bottom peeling device for aerated block production proposed by the utility model;
[0017] Figure 5 The utility model is a schematic diagram of a state in which a shaping iron plate and a processing table are flush in a bottom peeling device for producing aerated blocks.
[0018] In the figure: 1. Processing table; 2. Fixed frame; 3. Driving hydraulic cylinder; 4. Lifting plate; 5. Aerated block production mold; 6. Storage trough; 7. Forming iron plate; 8. Slide hole; 9. Concave support frame; 10. Lifting rod; 11. Magnetic magnet; 12. Return slide groove; 13. Return plate; 14. Spring; 15. Return inner groove; 16. Return cutting knife. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0020] Reference Figure 1-5 , a bottom peeling device for aerated block production, comprising a processing table 1 and a fixed frame 2 fixedly arranged on the top of the processing table 1, a plurality of driving hydraulic cylinders 3 are fixedly connected to the top of the fixed frame 2, a plurality of driving hydraulic cylinders 3 are fixedly connected to the same lifting plate 4 at the piston ends, a plurality of aerated block production molds 5 are fixedly connected to the bottom of the lifting plate 4, a plurality of material storage troughs 6 are opened on the top of the processing table 1, and the distance between two adjacent material storage troughs 6 is the same;
[0021] The outer wall of the aerated block production mold 5 is slidably connected to the inner wall of the material storage tank 6, and the inner wall of the material storage tank 6 is slidably connected to the shaping iron plate 7. The bottom of the processing table 1 is provided with a plurality of sliding holes 8 connected to the inner bottom of the material storage tank 6. The bottom of the lifting plate 4 is fixedly connected to a concave support frame 9, and the bottom of the concave support frame 9 is fixedly connected to a lifting rod 10. The outer wall of the lifting rod 10 in the vertical direction is slidably connected to the inner wall of the sliding hole 8. The top of the lifting rod 10 is fixedly connected to an iron magnet 11, which can be magnetically attracted to the bottom of the shaping iron plate 7, so as to drive the shaping iron plate 7 to move;
[0022] A bottom peeling device is provided in the storage tank 6, and the bottom peeling device includes a return chute 12 opened at the bottom of the storage tank 6, and the inner wall of the return chute 12 is slidably connected with a return plate 13, and the outer wall of the shaping iron plate 7 can be slidably connected with the inner wall of the aerated block production mold 5 and the inner wall of the return plate 13;
[0023] The bottom of the return chute 12 and the bottom of the return plate 13 are connected by a plurality of springs 14, and the two ends of the springs 14 are respectively fixedly connected to the bottom of the return chute 12 and the bottom of the return plate 13. The inner wall of the return plate 13 is provided with a return inner groove 15, and the bottom of the return inner groove 15 is fixedly connected with a return cutter 16. The position of the return cutter 16 is as shown in FIG. Figure 4 As shown, the inner wall of the return plate 13 and the inner wall of the return cutter 16 are located on the same plane.
[0024] Working principle: When the device is used to produce aerated brick blanks, a certain amount of mixed raw materials is injected into the storage tank 6, and the piston ends of the multiple driving hydraulic cylinders 3 extend to drive the lifting plate 4 and the aerated block production mold 5 to descend until the aerated block production mold 5 is against the return plate 13, so that the return plate 13 slides downward on the inner wall of the return chute 12, the spring 14 contracts, and the aerated block production mold 5 also slides on the inner wall of the storage tank 6;
[0025] During the descent of the aerated block production mold 5, the aerated block production mold 5 will punch the mixed raw materials into aerated brick blanks. At this time, the aerated brick blanks will be on the shaping iron plate 7, and the piston end of the driving hydraulic cylinder 3 will be started to contract, and the piston end of the driving hydraulic cylinder 3 will drive the lifting plate 4, the aerated block production mold 5 and the concave support frame 9 to move upward;
[0026] The aerated block production mold 5 will slide upward in the material storage tank 6. At this time, the return plate 13 will move upward under the action of the spring 14. The return cutter 16 on the return plate 13 will cut the bottom skin of the formed aerated brick blank, so that the bottom of the formed aerated brick blank is more neat. As the concave support frame 9 moves upward, the concave support frame 9 will drive the material lifting rod 10 to move upward.
[0027] Until the magnet 11 at the top of the lifting rod 10 attracts the bottom of the shaping iron plate 7, so that the shaping iron plate 7 drives the formed aerated brick blank to move upward, until the shaping iron plate 7 is flush with the top of the processing table 1, and the return plate 13 is also flush with the top of the processing table 1, the driving hydraulic cylinder 3 can be closed.
[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A bottom peeling device for producing aerated blocks, comprising a processing table (1) and a fixed frame (2) fixedly arranged on the top of the processing table (1), wherein a plurality of driving hydraulic cylinders (3) are fixedly connected to the top of the fixed frame (2), and the piston ends of the plurality of driving hydraulic cylinders (3) are fixedly connected to the same lifting plate (4), characterized in that: A plurality of aerated block production molds (5) are fixedly connected to the bottom of the lifting plate (4); a plurality of material storage troughs (6) are provided on the top of the processing table (1); the outer wall of the aerated block production mold (5) is slidably connected to the inner wall of the material storage trough (6); the inner wall of the material storage trough (6) is slidably connected to a shaping iron plate (7); a plurality of sliding holes (8) connected to the inner bottom of the material storage trough (6) are provided at the bottom of the processing table (1); a concave support frame (9) is fixedly connected to the bottom of the concave support frame (9); a lifting rod (10) is fixedly connected to the inner bottom of the concave support frame (9); the outer wall of the lifting rod (10) is slidably connected to the inner wall of the sliding hole (8) in the vertical direction; a magnet (11) is fixedly connected to the top of the lifting rod (10); and a bottom peeling device is provided in the material storage trough (6).
2. The bottom peeling device for aerated block production according to claim 1 is characterized in that: The bottom peeling device includes a return-shaped slide groove (12) provided at the bottom of the material storage trough (6), the inner wall of the return-shaped slide groove (12) is slidably connected with a return-shaped plate (13), the inner bottom of the return-shaped slide groove (12) and the bottom of the return-shaped plate (13) are connected by a plurality of springs (14), the inner wall of the return-shaped plate (13) is provided with a return-shaped inner groove (15), and the inner bottom of the return-shaped inner groove (15) is fixedly connected with a return-shaped cutting knife (16).
3. The bottom peeling device for aerated block production according to claim 2 is characterized in that: The outer side wall of the shaping iron plate (7) can be slidably connected to the inner side wall of the aerated block production mold (5) and the inner side wall of the return plate (13).
4. The bottom peeling device for aerated block production according to claim 2 is characterized in that: The two ends of the spring (14) are respectively fixedly connected to the inner bottom of the return-shaped slide groove (12) and the bottom of the return-shaped plate (13).
5. The bottom peeling device for aerated block production according to claim 1 is characterized in that: The distance between two adjacent storage tanks (6) is the same.