Matrix structure of ultrathin refined slice
By setting long and round holes on the fine-sliced base, the deformation and giving way space is provided, which solves the problem of easy deformation of the base welding flange sheet, increases the structural strength and service life, and improves the feel of use.
Patent Information
- Application Number
- CN202420750607.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-04-12
AI Technical Summary
The existing finely sliced matrix structure cannot be released when the internal stress is sintered, resulting in deformation of the matrix. Because the matrix is ultra-thin, the structure is weak, the service life is short, and the matrix is prone to deform during the welding of flange sheets, reducing the structural strength. , affects the feel of use.
Four long strip holes running through the upper and lower sides are provided on the base body, and the outer circumference of the flange sheet is welded to the side of the base body and the vacant portion across the long strip hole to provide deformation and give way, increase the strength of the base body structure, and extend the length of the base body Service life.
By providing deformation giving way, releasing internal stress, enhancing matrix structure strength, extending the service life of fine slices, and improving the feel of use.
Smart Images

Figure CN222360427U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of diamond tool preparation, in particular to a matrix structure of an ultra-thin precision slice. Background Art
[0002] At present, diamond slices have been widely used in the cutting of marble, concrete, granite, ceramics, glass and other hard and brittle non-metallic materials in the market; fine slices are a kind of diamond saw blade, which is mainly composed of diamond segments and matrix; during use, the diamond segments are mainly used to cut materials, and the matrix is mainly used to support the cutting work of the diamond segments; diamond saw blades can process many objects, and fine slices are mainly used to process some materials with high requirements for cutting edge quality, such as artificial stone, marble, ceramic tiles, etc.; However, when the existing fine slices are sintered, the relatively thin matrix is subjected to The internal stress cannot be released and the matrix is prone to deformation. Moreover, since the matrix of the existing fine-slice cutting machine is generally an ultra-thin structure, it is relatively weak and easily deformed, resulting in a short service life of the fine-slice cutting machine. Once the fine-slice cutting machine is damaged, the entire saw blade will be discarded, resulting in a waste of materials and an increase in the cost of use. Therefore, flanges are welded on both sides of the matrix on the existing fine-slice cutting machine to enhance the structural strength of the matrix so that the matrix will not deform or shake when the fine-slice cutting machine is cut quickly. However, during the welding process of the flanges, the matrix is prone to deformation, the welding work is difficult, and the structural strength of the matrix is reduced, resulting in a poor feel of the fine-slice cutting machine.
[0003] In view of this, the designer has made in-depth considerations and actively researched, improved and tried to develop and design this case in order to address the many deficiencies and inconveniences caused by the imperfect design of the base structure of the above-mentioned precision slice. Utility Model Content
[0004] The purpose of the utility model is to provide a substrate structure for an ultra-thin precision slice, in which an elongated hole is arranged on the substrate, and a flange has a deformation-making space position located in the elongated hole and not welded to the substrate, thereby solving the problem that the flange is easily deformed when welded to the substrate, increasing the structural strength of the substrate, and extending the service life of the precision slice.
[0005] In order to achieve the above purpose, the solution of the utility model is:
[0006] A substrate structure for an ultra-thin precision section, wherein the substrate is provided with four long strip holes penetrating the upper and lower side surfaces on its circumference, flanges are welded to the two side surfaces of the substrate respectively, and the outer circumference of the flange has a welding portion welded to the side surface of the substrate and four vacant portions spanning the long strip holes.
[0007] The length direction of the long strip hole is in the diameter direction of the substrate.
[0008] The base body is provided with a plurality of circular holes on the circumference close to the cutter head.
[0009] The number of the circular holes is eight, and each of the long strip holes is symmetrically provided with a circular hole on both sides.
[0010] The diameter of the circular ring where the outer end of the long strip hole is located is greater than the diameter of the circular ring where the inner end of the circular hole is located.
[0011] After adopting the above structure, the base structure circumference of the ultra-thin precision slice of the utility model is provided with four long strip holes penetrating the upper and lower side surfaces, and the outer circumference of the flange has a welding portion welded to the side surface of the base and four vacant portions spanning the long strip holes and not welded to the base; during the welding process of the flange, the vacant portion of the flange spanning the long strip holes is not welded to the base, and the long strip holes and the vacant portions can provide deformation clearance space, and the deformation clearance space can release internal stress, thereby solving the problem that the base welding flange is easy to deform, increasing the structural strength of the base, extending the service life of the precision slice, and improving the feel of the precision slice. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a front view schematic diagram of the refined slice of the present invention;
[0013] Figure 2 for Figure 1 A partial enlarged view of the
[0014] Figure 3 It is an enlarged view of the local structure of the ultra-thin fine section of the present invention;
[0015] Figure 4 for Figure 3 The enlarged cross-sectional view at AA in the middle;
[0016] Figure 5 for Figure 3 Enlarged cross-sectional view of the middle BB.
[0017] Explanation of symbols
[0018] Base 1; fine slicing blade 2; fine teeth 21; groove 22; reinforcing rib 23; annular groove 24; reinforcement part 25; flange 11; long strip hole 12; welding part 111; vacant part 112; round hole 13. DETAILED DESCRIPTION
[0019] In order to further explain the technical solution of the present utility model, the present utility model is described in detail below through a basic embodiment.
[0020] See also Figures 1 to 5The utility model discloses a substrate structure of an ultra-thin precision section, wherein the substrate 1 is provided with four long strip holes 12 penetrating the upper and lower side surfaces on its circumference, and flanges 11 are welded to the two side surfaces of the substrate 1 respectively, and the outer circumference of the flange 11 has a welding portion 111 welded to the side surface of the substrate 1 and four vacant portions 112 spanning the long strip holes 12.
[0021] The substrate structure of the ultra-thin precision slice of the utility model is provided with four elongated holes 12 penetrating the upper and lower side surfaces on its circumference, and the outer circumference of the flange 11 is provided with a welding portion 111 welded to the side surface of the substrate 1 and four vacant portions 112 spanning the elongated holes 12 and not welded to the substrate 1; during the welding process of the flange 11, the vacant portions 112 of the flange 11 spanning the elongated holes 12 are not welded to the substrate 1, and the elongated holes 12 and the vacant portions 112 can provide deformation clearance space, which can release internal stress, thereby solving the problem that the flange 11 is easily deformed when welded to the substrate 1, increasing the structural strength of the substrate 1, extending the service life of the precision slice, and improving the feel of the precision slice.
[0022] The length direction of the long strip hole 12 of the utility model is in the diameter direction of the base body 1 .
[0023] The substrate 1 of the utility model is provided with a plurality of circular holes 13 on the circumference near the fine slicing cutter head 2. The problem of deformation of the substrate 1 after sintering due to the inability to release internal stress is solved by these elongated holes 12 and circular holes 13 of different shapes.
[0024] The number of the circular holes 13 in the present invention is eight, and a circular hole 13 is symmetrically arranged on both sides of each long strip hole 12, so that the internal stress is released more evenly and the base body 1 is not easily deformed.
[0025] The diameter of the circle where the outer end of the elongated hole 12 of the utility model is located is larger than the diameter of the circle where the inner end of the circular hole 13 is located. The outer end of the elongated hole 12 is the farthest point of the elongated hole 12 from the center of the substrate 1, and the inner end of the circular hole 13 is the closest point of the circular hole 13 to the center of the substrate 1. The spaces for releasing internal stress of the elongated hole 12 and the circular hole 13 overlap, and the internal stress is released more evenly, and the substrate 1 is not easily deformed.
[0026] The base structure of the ultra-thin fine slice of the utility model is applied to the ultra-thin fine slice, and the ultra-thin fine slice has a fine slice cutter head 2 which is sintered and fixed on the outer circumference of the base body 1 and is in the shape of a circular ring; the upper and lower side surfaces of the fine slice cutter head 2 are respectively provided with a plurality of turbine-distributed fine teeth 21, and the fine teeth 21 on the upper and lower side surfaces of the fine slice cutter head 2 are staggered and connected to form an integrated structure; the interval between two adjacent fine teeth 21 on the same side forms a groove 22, and two reinforcing ribs 23 connecting two adjacent fine teeth 21 are provided in the groove 22; the reinforcing ribs 23 in two adjacent grooves 22 on the fine slice cutter head 2 are staggered; the reinforcing ribs 23 at different positions form mutual extrusion and entanglement between the turbine-distributed fine teeth 21 and the fine teeth 21, thereby enhancing the strength between the fine teeth 21 and the fine teeth 21, thereby improving the cold pressing formability, avoiding the phenomenon of sintering cracks, and reducing the risk of cracks occurring in the fine slice cutter head 2 during the cutting process.
[0027] The reinforcing ribs 23 in two adjacent grooves 22 on the same side of the utility model are staggered; the same fine tooth 21 is connected with two grooves 22 on the same side and one groove 22 on a different side, compared with the same fine tooth 21 being connected with six reinforcing ribs 23 in different directions, so that the structural strength of the fine slicing cutter head 2 is stronger and the service life is longer.
[0028] The utility model comprises six reinforcing ribs 23 in three connected grooves 22 on the same side as a group, and the six reinforcing ribs 23 in the same group are arranged in an interval and staggered manner from the inside to the outside, and the multiple groups of reinforcing ribs 23 on the same side are distributed in a turbine shape; that is, the three reinforcing ribs 23 close to the center of the base 1 in the three grooves 22 are connected to form an arc line extending from the inside to the outside, and the three reinforcing ribs 23 far from the center of the base 1 in the three grooves 22 are connected to form an arc line extending from the inside to the outside, and the multiple groups of reinforcing ribs 23 on the same side are distributed in two groups of turbine lines; by regularly adding reinforcing ribs 23 in the middle on the basis of conventional turbine fine teeth 21, mutual extrusion and entanglement are formed between the fine teeth 21 and the fine teeth 21, thereby enhancing the strength between the fine teeth 21 and the fine teeth 21, thereby improving the cold pressing formability and extending the service life of the precision slice.
[0029] The precision slicing cutter head 2 of the present invention forms an annular groove 24 wrapped around the outer circumference of the substrate 1 on the inner ring close to the outer circumference of the substrate 1, and reinforcement parts 25 formed on both sides of the annular groove 24 are respectively provided in the grooves 22 on the upper and lower sides; the precision slicing cutter head 2 can be firmly sintered on the substrate 1.
[0030] The above embodiments and drawings do not limit the product form and style of the utility model. Any appropriate changes or modifications made by ordinary technicians in the relevant technical field should be deemed to be within the patent scope of the utility model.
Claims
1. A substrate structure of an ultra-thin fine section, characterized in that: The base body is provided with four long strip holes penetrating the upper and lower sides on its circumference. Flanges are welded to the two sides of the base body respectively. The outer circumference of the flange has a welding portion welded to the side of the base body and four vacant portions spanning the long strip holes.
2. The substrate structure of the ultra-thin fine section according to claim 1, characterized in that: The length direction of the long strip hole is in the diameter direction of the substrate.
3. The substrate structure of the ultra-thin fine section according to claim 1, characterized in that: The base body is provided with a plurality of circular holes on the circumference close to the cutter head.
4. The substrate structure of the ultra-thin fine section according to claim 3, characterized in that: The number of the circular holes is eight, and each of the long strip holes is symmetrically provided with a circular hole on both sides.
5. The substrate structure of the ultra-thin fine section according to claim 3, characterized in that: The diameter of the circular ring where the outer end of the long strip hole is located is greater than the diameter of the circular ring where the inner end of the circular hole is located.