Lamination rechecking, bagging and packaging equipment
By designing the laminated re-inspection bag packaging equipment, the automatic detection, bagging and packaging of laminated sheets is realized, which solves the problems of low efficiency and high labor intensity caused by manual operations in the existing technology, improves work efficiency and reduces Production cost.
Patent Information
- Application Number
- CN202420790696.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-04-16
AI Technical Summary
In the prior art, the bagging and packaging process of laminated sheets requires manual operation, resulting in low work efficiency and high labor intensity, which cannot meet the needs of mass production.
A laminated re-inspection bag packaging equipment is designed, including laminated loading device, re-inspection device, bagging device and packaging device. Through an automated process, the laminated detection, bagging and packaging is realized without manual operation in the entire process.
It greatly improves work efficiency, saves manpower, reduces production costs, can meet the requirements of re-inspection, bagging and packaging of large-scale stacking sheets, and improves the inspection and bagging efficiency of stacking sheets.
Smart Images

Figure CN222361206U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of silicon wafer production, and in particular relates to a stacking re-inspection bagging and packaging device. Background Art
[0002] When the sorting machine detects and sorts silicon wafers, it will first screen out the good silicon wafers, and then stack the good silicon wafers into stacks of different levels according to the different test results. The stacks also need to undergo appearance inspection, bagging, and storage in packaging boxes for transportation.
[0003] In the prior art, there are usually multiple sorting machines working synchronously to sort out multiple groups of stacked sheets with different test results. Each group of sorting machines is followed by an appearance inspection device to perform appearance inspection on the stacked sheets, which are then manually bagged and packaged. This results in at least one person being required to operate each group of sorting machines, resulting in a heavy labor burden and low efficiency. Utility Model Content
[0004] The purpose of the present application is to provide a stacking re-inspection bagging and packaging equipment to solve the problems of low work efficiency and high labor intensity in the prior art of manual bagging and packaging of stacking sheets.
[0005] To achieve this goal, this application adopts the following technical solutions:
[0006] A stacking re-inspection, bagging and packaging device, comprising a stacking feeding device, a stacking re-inspection device, a stacking bagging device and a stacking packaging device, wherein:
[0007] The stack feeding device is configured to sequentially receive first-type material boxes from each silicon wafer sorting machine, wherein the first-type material boxes are material boxes fully loaded with stacks, and the stack feeding device is further configured to deliver the first-type material boxes to the stack re-inspection device;
[0008] The stack re-inspection device is configured to pick up and inspect the stacks in the first type of material box sent by the stack feeding device, and send the inspected stacks to the stack bagging device;
[0009] The stack bagging device is configured to bag the stacks sent by the stack re-inspection device, and send the bagged stacks to the stack packaging device;
[0010] The stack packaging device is configured to receive the bagged stacks sent by the stack bagging device, and classify the received bagged stacks into corresponding packaging boxes according to the results of the stack re-inspection device.
[0011] The stack re-inspection, bagging and packaging equipment of the present application comprises a stack feeding device which receives material boxes full of stacks from each silicon wafer sorting machine, and delivers the material boxes full of stacks to a stack re-inspection device; a stack re-inspection device picks up and inspects the stacks in the material boxes full of stacks, and delivers the inspected stacks to a stack bagging device; a stack bagging device bags the inspected stacks and then delivers them to a stack packaging device, and the stack packaging device classifies the received bagged stacks according to the inspection results and loads them into packaging boxes, thereby realizing automatic inspection, bagging and packaging of stacks. The entire process does not require manual operation, greatly improves work efficiency, saves manpower, can meet the requirements of re-inspection, bagging and packaging of large quantities of stacks, and reduces production costs to a certain extent.
[0012] Optionally, the stack loading device includes a material collecting mechanism and a material feeding mechanism, and the material collecting mechanism is configured to move to each silicon wafer sorting machine in sequence to receive the first type of material box, and to deliver the first type of material box to the material feeding mechanism;
[0013] The feeding mechanism is configured to receive the first type of material boxes collected by the collecting mechanism, and transport the received first type of material boxes to the picking station so that the stacking re-inspection device can pick up the stacks in the first type of material boxes at the picking station.
[0014] Through the cooperation of the collecting mechanism and the feeding mechanism, the first-class material boxes on each silicon wafer sorting machine are automatically transported to the picking station, so that the stacking re-inspection device can pick up the stacks in the first-class material boxes; so that a single stacking re-inspection device can be used to re-inspect the stacks of multiple silicon wafer sorting machines, reducing production costs and improving the stacking re-inspection efficiency.
[0015] Optionally, the stack feeding device also includes a cache conveying mechanism, which is located between the collecting mechanism and the feeding mechanism. The cache conveying mechanism is configured to dock with the collecting mechanism, obtain multiple first-class material boxes on the collecting mechanism, and convey the obtained multiple first-class material boxes to the feeding mechanism in sequence.
[0016] By setting up a buffer conveying mechanism, it is possible to quickly receive multiple first-category material boxes sent by the collecting mechanism. The collecting mechanism does not have to wait at the feeding mechanism for the first-category material boxes to be taken away in turn, and can quickly go to each sorting machine to receive the stacked sheets, avoiding the sorting machine from suspending work and improving the loading efficiency.
[0017] Optionally, the feeding mechanism is further configured to move the second type of material box at the picking station to the recycling station, the second type of material box being an empty material box;
[0018] The buffer conveying mechanism is also configured to receive the second type of material boxes from the recycling station and convey the received second type of material boxes back to the collecting mechanism;
[0019] The material collecting mechanism is also configured to receive the second type of material boxes conveyed by the buffer conveying mechanism, and transport the received second type of material boxes back to each silicon wafer sorting machine.
[0020] Through the cooperation of the collecting mechanism, the buffer conveying mechanism and the feeding mechanism, the feeding mechanism moves the empty material box to the recycling station, and the buffer conveying mechanism transports the empty material box back to the collecting mechanism. The collecting mechanism then transports the second type of material box back to each silicon wafer sorting machine, thereby realizing the automatic recovery and closed-loop circulation of the empty material box, improving the circulation efficiency of the material box, and facilitating improving the re-inspection efficiency of the stacked wafers.
[0021] Optionally, the stack re-inspection device includes a first stack handling mechanism, a first conveying mechanism and a stack re-inspection mechanism, wherein:
[0022] The first stack transport mechanism is configured to pick up stacks in the first type of material box delivered by the stack feeding device and transport the picked stacks to the first conveying mechanism;
[0023] A re-inspection station is provided on the first conveying mechanism, and the stacking re-inspection mechanism is located at the re-inspection station, and the stacking re-inspection mechanism is configured to perform appearance inspection on the stacking conveyed by the first conveying mechanism to the re-inspection station;
[0024] The first conveying mechanism is also configured to convey the stacked sheets re-inspected at the re-inspection station to the stacked sheet bagging device.
[0025] The stacks are sequentially transported to the first conveying mechanism by the first stack transporting mechanism, and the first conveying mechanism sequentially conveys the received stacks to the stack re-inspection mechanism for re-inspection of the stacks. At the same time, the re-inspected stacks are directly transported to the stack bagging device by the first conveying mechanism, which greatly improves the stack re-inspection efficiency and can meet the fast-beat re-inspection operation requirements.
[0026] Optionally, the stacking re-inspection device further includes a first paper feeding mechanism, and a combined station is provided at the feeding end of the first conveying mechanism, wherein:
[0027] The first paper feeding mechanism is arranged near the assembly station, the first paper feeding mechanism is configured to pick up a piece of release paper and carry the picked up release paper to the assembly station, and the first stack conveying mechanism is configured to carry the picked up stack onto the release paper at the assembly station;
[0028] The first conveying mechanism is configured to convey the stacked sheets and release paper at the assembly station to the re-inspection station along the conveying direction, and the first conveying mechanism is also configured to convey the stacked sheets and release paper after re-inspection at the re-inspection station to the stack bagging device.
[0029] Through the cooperation of the first paper loading mechanism, the first conveying mechanism and the first stacking transporting mechanism, a piece of release paper is automatically combined under each stacking sheet, which can protect the stacking sheets during the conveying and re-inspection of the stacking sheets, and is conducive to improving the yield rate of the stacking sheets.
[0030] Optionally, the stacking re-inspection mechanism includes a first lifting assembly and at least one inspection camera, wherein:
[0031] The re-inspection station is provided with a first conveying position and a detection position, the detection position is located above the first conveying position, at least one detection camera is installed at the periphery of the detection position, and the at least one detection camera is configured to take pictures of the four side edges and four chamfers of the laminate at the detection position to obtain image information of the four side edges and four chamfers of the laminate;
[0032] The first lifting assembly is arranged below the first conveying position, and the first lifting assembly comprises a first driving member and a first bearing member, a driving end of the first driving member is connected to the first bearing member, and the first driving member is configured to drive the first bearing member to rise and fall;
[0033] The first driving member is used to drive the first carrier to rise to a preset height, so that the stack at the first conveying position is lifted off the conveying surface of the first conveying mechanism and raised to the detection position by the first carrier;
[0034] A pressing assembly is disposed on the first carrier, and the pressing assembly is configured to press down the edge of the release paper at the detection position to avoid affecting the appearance detection of the laminate above the release paper;
[0035] The first driving member is further used to drive the first supporting member to descend to a preset height, so as to lower the re-inspected stacked sheets at the detection position to the first conveying position, so that the re-inspected stacked sheets are lowered to the conveying surface of the first conveying mechanism.
[0036] Through the cooperation of the first lifting component and several inspection cameras, the stack on the first conveying mechanism is automatically lifted to the inspection position for re-inspection, and the stack after re-inspection is lowered onto the first conveying mechanism, so as to be conveyed to the stack bagging device through the first conveying mechanism; at the same time, the four side edges and four chamfers of the stack at the inspection position are photographed and inspected by several inspection cameras, thereby improving the inspection efficiency of the stack and ensuring the inspection accuracy of the stack.
[0037] Optionally, the stacking bagging device includes a stacking feeding mechanism, a second paper feeding mechanism, a bagging mechanism and a second conveying mechanism, wherein:
[0038] The second paper loading mechanism is configured to place a piece of release paper on the upper surface of the stack at the discharge end of the first conveying mechanism;
[0039] The stack feeding mechanism is configured to pick up the stack located at the discharge end of the first conveying mechanism and covered with release paper on the upper and lower sides, and transfer the stack covered with release paper on the upper and lower sides to the bagging mechanism;
[0040] The bagging mechanism is configured to receive the stacked sheets with release paper laid on the top and bottom, put a packaging bag on them, and deliver the bagged stacked sheets to the second conveying mechanism;
[0041] The second conveying mechanism is configured to convey the bagged stack to the stack packaging device.
[0042] A piece of release paper is placed on the upper surface of the stack at the discharge end of the first conveying mechanism through the second paper loading mechanism, so that a piece of release paper is placed on the upper and lower surfaces of the stack to protect the upper and lower surfaces of the stack; through the cooperation of the stack feeding mechanism and the bagging mechanism, the stack with release paper on the upper and lower sides is automatically put into the packaging bag; the bagged stack is transported to the stack packaging device for packaging through the second conveying mechanism; automatic bagging of the stack is realized, and the entire stack bagging process does not require manual operation, which greatly improves the bagging efficiency of the stack, saves manpower, can meet the requirements of large-scale stack bagging operations, and reduces production costs to a certain extent.
[0043] Optionally, the stack bagging device includes a stack feeding mechanism, a feeding bag mechanism, a carrying mechanism, a bag filling mechanism, a bag supporting mechanism and a second conveying mechanism, wherein:
[0044] The stack feeding mechanism is configured to pick up the stacks sent by the stack re-inspection device and move the picked stacks to the bagging mechanism;
[0045] The bag feeding mechanism is configured to pick up a bag and move the picked-up bag to the bagging station;
[0046] The bag-holding mechanism is arranged outside the bagging station, and is configured to hold open the opening end of the material bag on the bagging station, with the opening end of the material bag held open by the bag-holding mechanism facing the bagging mechanism;
[0047] The bagging mechanism is configured to receive the laminate provided by the laminate feeding mechanism and move the received laminate toward the bagging station to deliver the laminate into a bag located at the bagging station;
[0048] The carrying mechanism is arranged below the bagging station, and the carrying mechanism is configured to rise and carry the stacked sheets after bagging;
[0049] The bagging mechanism is also configured to move away from the bagging station to release the stack and disengage the bag;
[0050] The carrying mechanism is also configured to deliver the bagged stack to the second conveying mechanism, and the second conveying mechanism is configured to receive the bagged stack and deliver it to the stack packaging device.
[0051] Through the cooperation of the stacking feeding mechanism, the feeding bag mechanism, the carrying mechanism, the bagging mechanism and the bag supporting mechanism, automatic bagging of the stacking sheets is realized. The entire stacking bagging process does not require manual operation, which greatly improves the bagging efficiency of the stacking sheets, saves manpower, can meet the requirements of large-scale stacking bagging operations, and reduces production costs to a certain extent.
[0052] Optionally, the stacking bagging device further comprises a folding mechanism located between the carrying mechanism and the second conveying mechanism, wherein:
[0053] The folding mechanism is configured to fold the bag opening of the bagged laminate on the supporting mechanism downward and attach it to the lower surface of the bagged laminate;
[0054] The bearing mechanism is also used to press the folded bag opening against the lower surface of the bagged laminate;
[0055] The second conveying mechanism is configured to receive the folded stack and convey it to the stack packaging device.
[0056] Through the cooperation of the supporting mechanism, the second conveying mechanism and the folding mechanism, the bag mouth of the bagged stack is automatically folded, the degree of automation is high, the bagging efficiency of the bagged stack is further improved, and manpower is saved; at the same time, the folding mechanism sticks the folded bag mouth of the bag to the lower surface of the bagged stack, and the supporting mechanism presses the folded bag mouth to the lower surface of the bagged stack, so that the folded bag mouth is not easy to loosen, thereby improving the folding quality.
[0057] Optionally, the stack packaging device includes a stack sorting and transporting mechanism, a plurality of parallel third conveying mechanisms, a second stack handling mechanism, a packaging box conveying mechanism and at least one stack pushing mechanism, wherein:
[0058] The stacking classification and transfer mechanism is configured to receive the bagged stacks sent by the stacking bagging device, and classify the bagged stacks with different detection results and send them to the corresponding third conveying mechanism;
[0059] A plurality of third conveying mechanisms are configured to respectively receive bagged stacks of a test result and convey the received bagged stacks to a feeding station;
[0060] The second stack handling mechanism is configured to pick up bagged stacks at the feeding stations of the plurality of third conveying mechanisms and to carry the bagged stacks to the stack pushing mechanism;
[0061] The packing box conveying mechanism is configured to convey the empty packing box to the stack pushing mechanism, and the stack pushing mechanism is configured to send the received stacks into the empty packing box on the packing box conveying mechanism. The stacks received in the same packing box are of the same type.
[0062] Multiple third conveying mechanisms receive stacks of a test result respectively. When the number of stacking groups carried on one of the third conveying mechanisms is the same as the number of storage spaces in the packaging box, the second stacking handling mechanism grabs the stacking at the feeding station of the third conveying mechanism and delivers it to the stacking pushing mechanism, which pushes the stacking into the packaging box. During this process, the third conveying mechanism continues to move the stacking to the feeding station for the second stacking handling mechanism to pick up. When the corresponding packaging box is full of stacking, the packaging box conveying mechanism moves the packaging box backwards and moves the next empty packaging box to the stacking pushing mechanism. The second stacking handling mechanism carries the stacking on the next third conveying mechanism whose stacking group number meets the conditions. The stacking is automatically loaded into the packaging box, and the whole process does not require manual participation, which greatly improves the stacking efficiency; saves manpower and reduces production costs to a certain extent.
[0063] Optionally, there are two sets of stack pushing mechanisms, and the second stack handling mechanism sends the grabbed stacks to the two sets of stack pushing mechanisms in sequence. When one set of stack pushing mechanisms receives the stacks sent by the second stack handling mechanism, the other set of stack pushing mechanisms pushes the received stacks into the empty packaging box on the packaging box conveying mechanism.
[0064] By setting up two sets of stacking pushing mechanisms, when one set of stacking pushing mechanisms receives stacking sheets, the other set of stacking pushing mechanisms pushes the received stacking sheets into an empty packaging box, so that the stacking operation does not need to wait, and the stacking efficiency is further improved.
[0065] Optionally, the bag opening of the stacked stack transported by the second stack transporting mechanism to the stack pushing mechanism faces the stack pushing mechanism and is flipped downward and attached to the lower surface of the bag body. The stack pushing mechanism includes a base, a bearing platform, a sliding seat, a second driving member, a pushing member, two first supporting plates and a third driving member, wherein:
[0066] A loading platform is mounted on the base, and the loading platform is configured to carry the stacked sheets to be boxed;
[0067] The sliding seat is slidably mounted on the base along a first direction, the pushing member is mounted on one end of the sliding seat close to the bearing platform, and the second driving member is configured to drive the sliding seat to approach the bearing platform along the first direction, so as to push the stacked sheets on the bearing platform into the packaging box through the pushing member;
[0068] Two first support plates are slidably mounted on the sliding seat, the two first support plates are flush with the bearing surface of the bearing platform, and the two first support plates are configured to respectively hold up the portion of the stack protruding from the bearing platform so as to closely attach the bag opening of the stack to the bag body of the stack;
[0069] The third driving member is installed on the sliding seat, and the driving end of the third driving member is connected to the two first pallets. When the pushing member moves toward the packaging box, the third driving member is configured to drive the two first pallets to move in the opposite direction so that the first pallets are stationary relative to the stack.
[0070] The sliding seat is driven by the second driving member to approach the bearing platform, and the first support plate and the pusher on the sliding seat will follow the sliding seat to move relative to the stack on the bearing platform. If the first support plate moves relative to the stack, the stack will be driven to move, and the bag mouth is easy to loosen and disengage. Therefore, in order to avoid the first support plate from moving relative to the stack, while the second driving member is working, the third driving member will drive the first support plate away from the bearing platform, so that the first support plate is stationary relative to the stack, and only the pusher is close to the stack on the bearing platform. When the pusher abuts against the stack and the bag body, the bag mouth of the bag body will be stuck and cannot be loosened. At this time, the third driving member stops working, and the first support plate and the pusher push the stack into the packaging box under the drive of the second driving member. When one end of the stack enters the packaging box, the third driving member can continue to work, and finally the pusher protrudes from the first support plate to push the stack into the packaging box. By adopting the above means, when the stack is loaded into the packaging box, the bag mouth of the stack will not be loosened, avoiding subsequent manual correction, reducing the burden on personnel, and improving work efficiency.
[0071] Optionally, the stacking pushing mechanism further includes a lifting assembly and a lifting seat, the base is mounted on the lifting seat in a liftable manner through a plurality of guide rods, the lifting assembly is mounted on the lifting seat, the lifting end of the lifting assembly is connected to the base, and the lifting assembly is used to drive the base to move up and down;
[0072] The lifting component drives the base to rise and fall to a preset height each time, so that the stack on the support table is flush with one of the storage spaces in the packaging box, so that the pusher can push the stack on the support table into the corresponding storage space.
[0073] Through the cooperation of the lifting assembly and the base, the automatic lifting of the load-bearing platform is realized, and then the pushing piece can push the stacked sheets on the load-bearing platform into empty storage spaces at different heights, thereby improving the pushing efficiency of the stacked sheets.
[0074] Optionally, the packaging box conveying mechanism includes a conveying line and a turning mechanism, wherein:
[0075] The conveyor line is configured to convey the packaging box along a first direction, with the opening of the packaging box on the conveyor line facing upward;
[0076] At least one loading station is arranged outside the conveyor line, and the flipping mechanism is located between the conveyor line and the loading station. The flipping mechanism is configured to flip the packaging box on the conveyor line to the loading station, so that the opening of the packaging box after flipping and located at the loading station faces the stacking pushing mechanism;
[0077] At least one set of stacking pushing mechanism is arranged on the side of the packaging box conveying mechanism, each set of stacking pushing mechanism corresponds to a loading station, and the stacking pushing mechanism is configured to push the received stacking into the opening of the packaging box on the loading station;
[0078] The turning mechanism is also configured to turn over the packaging box filled with stacked sheets at the loading station, so that the packaging box filled with stacked sheets is turned over and returned to the conveying line.
[0079] Through the cooperation of the conveyor line and the flipping mechanism, the automatic conveying of the packaging box and the automatic flipping of the packaging box to the loading station or the conveyor line are realized, which not only facilitates the packing of the stacked sheets; but also during the transportation process of the packaging box filled with stacked sheets, the opening is always facing upward, which effectively prevents the stacked sheets in the packaging box from accidentally falling off during the transportation process. BRIEF DESCRIPTION OF THE DRAWINGS
[0080] Figure 1 It is a three-dimensional structural schematic diagram of a stacking re-inspection bagging and packaging device provided in an embodiment of the present application;
[0081] Figure 2 It is a schematic diagram of the three-dimensional structure of a stack feeding device of a stack re-inspection bagging and packaging device provided in an embodiment of the present application;
[0082] Figure 3 It is a schematic diagram of the three-dimensional structure of the material box carrying module of the stacking re-inspection bagging and packaging equipment provided in an embodiment of the present application;
[0083] Figure 4 It is a schematic diagram of the three-dimensional structure of the second bracket of the stacking re-inspection bagging and packaging equipment provided in an embodiment of the present application;
[0084] Figure 5 yes Figure 4 A partial enlarged view of the middle A;
[0085] Figure 6 It is a schematic diagram of the assembly of the hooking parts of the stacking re-inspection bagging and packaging equipment provided in an embodiment of the present application;
[0086] Figure 7 It is a three-dimensional structural schematic diagram of a stacking re-inspection device of a stacking re-inspection bagging and packaging device provided in an embodiment of the present application;
[0087] Figure 8 It is a structural schematic diagram of the stacking re-inspection mechanism and the first conveying mechanism provided in an embodiment of the present application;
[0088] Fig. 9 It is a schematic diagram of the three-dimensional structure of the second lifting assembly of the lamination re-inspection mechanism provided in an embodiment of the present application;
[0089] Fig.10 It is a schematic diagram of the three-dimensional structure of the stacking bagging device provided in an embodiment of the present application;
[0090] Fig.11 is a bagging schematic diagram of a bagging mechanism provided in an embodiment of the present application;
[0091] Fig.12 It is a schematic diagram of the three-dimensional structure of the support assembly of the stacking bagging device provided in an embodiment of the present application;
[0092] Fig.13 It is a three-dimensional structural schematic diagram of a bag-supporting mechanism of a stacking bagging device provided in an embodiment of the present application;
[0093] Fig.14 It is a three-dimensional structural schematic diagram of the carrying mechanism of the stacking bagging device provided in an embodiment of the present application;
[0094] Fig.15 It is a three-dimensional structural schematic diagram of the folding mechanism of the stacking bagging device provided in an embodiment of the present application;
[0095] Fig.16 It is a schematic diagram of the assembly of the third pressing member and the pressing cylinder of the stack bagging device provided in the embodiment of the present application;
[0096] Fig.17 is a schematic diagram of the three-dimensional structure of the stacking packaging device provided in an embodiment of the present application;
[0097] Fig.18 It is a schematic diagram of the state of pushing stacks by the stack pushing mechanism provided in an embodiment of the present application;
[0098] Fig.19 It is a three-dimensional structural schematic diagram of the stacking pushing mechanism provided in an embodiment of the present application;
[0099] Fig. 20 It is another three-dimensional structural schematic diagram of the stacking pushing mechanism provided in the embodiment of the present application;
[0100] Fig.21 is a schematic diagram of the three-dimensional structure of a packaging box conveying mechanism provided in an embodiment of the present application;
[0101] Fig. 22 is a schematic diagram of the three-dimensional structure of the flipping mechanism provided in the embodiment of the present application;
[0102] Fig.23 It is a schematic diagram of the cooperation between the fixing frame and the packaging box provided in the embodiment of the present application;
[0103] Fig.24 It is another three-dimensional structural schematic diagram of the stacking packaging device provided in an embodiment of the present application. DETAILED DESCRIPTION
[0104] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, the present application is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0105] When the sorting machine detects and sorts silicon wafers, it will first screen out the good silicon wafers, and then stack the good silicon wafers into stacks of different levels according to the different test results. The stacks also need to undergo appearance inspection, bagging, and storage in packaging boxes for transportation.
[0106] In the prior art, there are usually multiple sorting machines working synchronously to sort out multiple groups of stacked sheets with different test results. Each group of sorting machines is followed by an appearance inspection device to perform appearance inspection on the stacked sheets, which are then manually bagged and packaged. This results in at least one person being required to operate each group of sorting machines, resulting in a heavy labor burden and low efficiency.
[0107] Therefore, this application proposes a stacking re-inspection bagging and packaging equipment, please refer to Figure 1 As shown, the stacking re-inspection bagging and packaging equipment proposed in the embodiment of the present application includes a stacking feeding device 10, a stacking re-inspection device 20, a stacking bagging device 30 and a stacking packaging device 40. The stacking feeding device 10 is configured to receive the first type of material boxes from each silicon wafer sorting machine in sequence. The first type of material box is a material box full of stacks. The stacking feeding device 10 is also configured to send the first type of material box to the stacking re-inspection device 20; the stacking re-inspection device 20 is configured to pick up and detect the stacks on the stacking The stacking device 10 receives the stacked sheets in the first type of material box, and sends the inspected stacked sheets to the stacking bagging device 30; the stacking bagging device 30 is configured to bag the stacked sheets sent by the stacking re-inspection device 20, and send the bagged stacked sheets to the stacking packaging device 40; the stacking packaging device 40 is configured to receive the bagged stacked sheets sent by the stacking bagging device 30, and classify the received bagged stacked sheets into corresponding packaging boxes according to the inspection results of the stacking re-inspection device 20.
[0108] The stack re-inspection, bagging and packaging equipment of the present application comprises a stack loading device 10 that receives a material box full of stacks from each silicon wafer sorting machine, and sends the material box full of stacks to a stack re-inspection device 20; the stack re-inspection device 20 picks up and inspects the stacks in the material box full of stacks, and sends the inspected stacks to a stack bagging device 30; the stack bagging device 30 bags the inspected stacks and then sends them to a stack packaging device 40, which classifies the received bagged stacks according to the inspection results and packs them into packaging boxes, thereby realizing automatic inspection, bagging and packaging of stacks. The entire process does not require manual operation, greatly improves work efficiency, saves manpower, can meet the requirements of re-inspection, bagging and packaging of large quantities of stacks, and reduces production costs to a certain extent.
[0109] See also Figure 2As shown, as an embodiment, the stack loading device 10 includes a collecting mechanism 11 and a feeding mechanism 12. The collecting mechanism 11 is configured to move to each silicon wafer sorting machine in sequence to receive the first type of material box, and to send the first type of material box to the feeding mechanism 12; the feeding mechanism 12 is configured to receive the first type of material box collected by the collecting mechanism 11, and to transport the received first type of material box to the picking station, so that the stack re-inspection device 20 can pick up the stacks in the first type of material box at the picking station.
[0110] Through the cooperation of the collecting mechanism 11 and the feeding mechanism 12, the first type of material boxes on each silicon wafer sorting machine are automatically transported to the picking station, so that the stacking re-inspection device 20 can pick up the stacks in the first type of material boxes; so that a single stacking re-inspection device 20 can be used to re-inspect the stacks of multiple silicon wafer sorting machines, reducing production costs and improving the re-inspection efficiency of stacks.
[0111] As an embodiment, the stack loading device 10 also includes a cache conveying mechanism 13, which is located between the collecting mechanism 11 and the feeding mechanism 12. The cache conveying mechanism 13 is configured to dock with the collecting mechanism 11, obtain multiple first-class material boxes on the collecting mechanism 11, and convey the obtained multiple first-class material boxes to the feeding mechanism 12 in sequence.
[0112] By setting up the buffer conveying mechanism 13, it is possible to quickly receive multiple first-category material boxes sent by the collecting mechanism 11. The collecting mechanism 11 does not need to wait at the feeding mechanism 12 for the first-category material boxes to be taken away in turn, and can quickly go to each sorting machine to receive the stacked sheets, thereby avoiding the sorting machine from suspending work and improving the loading efficiency.
[0113] As an embodiment, the feeding mechanism 12 is further configured to move the second type of material boxes at the picking station to the recycling station, where the second type of material boxes are empty material boxes;
[0114] The buffer conveying mechanism 13 is further configured to receive the second type of material boxes from the recycling station and convey the received second type of material boxes back to the collecting mechanism 11;
[0115] The material collecting mechanism 11 is further configured to receive the second type of material boxes conveyed by the buffer conveying mechanism 13, and transport the received second type of material boxes back to each silicon wafer sorting machine.
[0116] Through the cooperation of the collecting mechanism 11, the buffer conveying mechanism 13 and the feeding mechanism 12, the feeding mechanism 12 moves the empty material box to the recycling station, and the buffer conveying mechanism 13 conveys the empty material box back to the collecting mechanism 11, and the collecting mechanism 11 then transports the second type of material box back to each silicon wafer sorting machine, thereby realizing the automatic recovery and closed-loop circulation of the empty material box, improving the circulation efficiency of the material box, and facilitating improving the re-inspection efficiency of the stacked wafers.
[0117] See also Figure 2 and Figure 3 As shown, as an embodiment, the material collecting mechanism 11 includes a material collecting drive component 110 and a material box carrying module 111, the material collecting drive component 110 is configured to drive the material box carrying module 111 to move, and the material box carrying module 111 is configured to carry and transport the first type of material boxes and the second type of material boxes; the material collecting drive component 110 drives the material box carrying module 111 to move to dock with at least one silicon wafer sorting machine, collect the first type of material boxes from the docked silicon wafer sorting machine or transport the second type of material boxes to the docked silicon wafer sorting machine; specifically, the material collecting drive component 110 adopts an AGV trolley or a rail trolley.
[0118] Through the cooperation of the material collecting drive component 110 and the material box carrying module 111, the material box carrying module 111 carries and conveys the first type of material boxes and the second type of material boxes, and the material collecting drive component 110 drives the material box carrying module to collect the first type of material boxes from the silicon wafer sorting machine or convey the second type of material boxes to the silicon wafer sorting machine, thereby realizing the automatic docking of the material collecting mechanism 11 with the cache conveying mechanism 13 and multiple silicon wafer sorting machines.
[0119] As an embodiment, the material collection mechanism 11 includes an AGV material collection trolley and a material box carrying module. The AGV material collection trolley is configured to dock with at least one silicon wafer sorting machine, collect the first type of material boxes from the docked silicon wafer sorting machine and then send the collected first type of material boxes to the material box carrying module 111. The AGV material collection trolley is also configured to receive the second type of material boxes from the material box carrying module and send the received second type of material boxes to the docked silicon wafer sorting machine.
[0120] As an embodiment, the material box carrying module 111 includes a first bracket 1110, a first conveying component 1111 and a second conveying component 1112, and the first conveying component 1111 and the second conveying component 1112 are installed in parallel on the first bracket 1110, wherein: the first conveying component 1111 is configured to obtain and temporarily store the first type of material box from the silicon wafer sorting machine; the second conveying component 1112 is configured to obtain and temporarily store the second type of material box from the cache conveying mechanism 13.
[0121] The first conveying component 1111 is used to obtain and temporarily store the first type of material boxes from the silicon wafer sorting machine, and the second conveying component 1112 is used to obtain and temporarily store the second type of material boxes from the cache conveying mechanism 13; thereby achieving separate temporary storage and circulation of the first type of material boxes and the second type of material boxes, further improving the circulation efficiency of the first type of material boxes and the second type of material boxes.
[0122] As an embodiment, the material box carrying module 111 also includes a linkage component installed on the first bracket 1110, wherein: the first conveying component 1111 and the second conveying component 1112 have the same structure, the first conveying component 1111 includes a material box conveyor belt 1113, a driven wheel (not shown) and a driving wheel 1114, the driven wheel and the driving wheel 1114 are respectively rotatably installed on the first bracket 1110, the material box conveyor belt 1113 is sleeved on the driving wheel 1114 and the driven wheel, and the driving wheel 1114 is driven to drive the material box conveyor belt 1113 to transport the material box; the linkage component includes a first linkage chain group 1115 and a second linkage chain group 1116, the first linkage chain group 1115 is used to drive the first The driving wheel 1114 of the conveying component 1111 rotates, and the second linkage chain group 1116 is used to drive the driving wheel of the second conveying component 1112 to rotate; the first linkage chain group 1115 and the second linkage chain group 1116 are driven to move in the opposite direction, so that when the first conveying component 1111 receives and temporarily stores the first type of material box from the silicon wafer sorting machine, the second conveying component 1112 synchronously conveys the second type of material box to the silicon wafer sorting machine; or, when the first conveying component 1111 conveys the first type of material box to the cache conveying mechanism 13, the second conveying component 1112 synchronously receives the second type of material box from the cache conveying mechanism 13, and the conveying directions of the first conveying component 1111 and the second conveying component 1112 are opposite.
[0123] By coordinating the first conveying component 1111, the second conveying component 1112, the first linkage chain group 1115 and the second linkage chain group 1116, it is possible to receive and temporarily store the first type of material boxes from the silicon wafer sorting machine while conveying the second type of material boxes to the silicon wafer sorting machine, and to convey the first type of material boxes to the cache conveying mechanism 13 while receiving the second type of material boxes from the cache conveying mechanism 13; thereby improving the circulation efficiency of the first type of material boxes and the second type of material boxes.
[0124] See also Figures 2 to 5 As shown, as an embodiment, the cache conveying mechanism 13 includes a second bracket 130, a linkage driving member 131 and a transmission assembly, wherein:
[0125] The linkage drive member 131 and the transmission assembly are both installed on the second bracket 130 of the cache conveying mechanism 13. The transmission assembly includes a transmission gear 132 and an intermediate gear group 133 of meshing transmission. The linkage drive member 131 is used to drive the intermediate gear group 133 to rotate so as to drive the transmission gear 132 to rotate. The linkage assembly also includes a conversion gear group 134 installed on the first bracket 1110. The conversion gear group 134 includes a first rotating gear, a second rotating gear and a third rotating gear. The second rotating gear is meshed with the first linkage chain group 1115, and the third rotating gear is meshed with the second linkage chain group 1116. The first rotating gear is used to drive the second rotating gear and the third rotating gear to rotate synchronously in the opposite direction. When the collecting mechanism 11 moves to the cache conveying mechanism 13, the transmission gear 132 is meshed with the first rotating gear of the conversion gear group 134. When the linkage drive member 131 drives the intermediate gear group 133 to rotate, the transmission gear 132 drives the first rotating gear of the conversion gear group 134 to rotate.
[0126] Through the cooperation of the linkage drive 131, the transmission assembly, the conversion gear group 134, the first linkage chain group 1115 and the second linkage chain group 1116, the linkage drive 131 drives the first conveying assembly 1111 and the second conveying assembly 1112 to work through the transmission assembly. The linkage drive 131 is arranged on the second bracket 130, which realizes the unpowered design of the material box bearing module 111, thereby reducing the dead weight of the material box bearing module 111 and facilitating the driving assembly to move the material box bearing module 111. At the same time, the gear group transmission is used to drive the first conveying assembly 1111 and the second conveying assembly 1112 to work, which has the advantages of high transmission efficiency, high transmission accuracy, compact structure and high reliability.
[0127] As an embodiment, the material box carrying module 111 includes a first bracket 1110 and a first docking component installed on the first bracket 1110, the cache conveying mechanism 13 includes a second bracket 130 and a second docking component installed on the second bracket 130, the first docking component includes two rotatable positioning rollers 1117, the second docking component includes two positioning blocks 14, each positioning block 14 is provided with a positioning groove 140 for a positioning roller 1117 to be inserted into; when the material collection mechanism 11 moves to the cache conveying mechanism 13, the two positioning rollers 1117 on the first bracket 1110 are inserted into the two positioning grooves 133 on the second bracket 130.
[0128] Through the cooperation of the first docking assembly and the second docking assembly, the precise docking of the material box carrying module 111 and the buffer conveying mechanism 13 is achieved to ensure the smooth flow of the first type of material boxes and the second type of material boxes.
[0129] See also Figure 3 , Figure 5 and Figure 6As shown, as an embodiment, the second docking assembly also includes a docking drive member 134, a movable member 135, a hook member 136 and a guide member 137, wherein: the fixed end of the docking drive member 134 is fixed to the second bracket 130, the driving end of the docking drive member 134 is connected to the movable member 135, the movable member 135 is slidably installed on the second bracket 130 along the first direction, the first end of the hook member 136 is hinged on the movable member 135, the second end of the hook member 136 extends upward with a hook portion 1360, the middle part of the hook member 136 extends downward with a protrusion 1361, the guide member 137 is installed on the second bracket 130 along the first direction, and the protrusion 1361 of the hook member 136 presses against On the upper surface of the guide member 137, the upper surface of the guide member 137 has a horizontal section 1370 and a slope section 1371 inclined downward along the horizontal section 1370; the docking drive member 134 drives the movable member 135 to slide along the first direction to drive the protrusion 1361 of the hook member 136 to press against the horizontal section 1370 or the slope section 1371 of the guide member 137; when the protrusion 1361 of the hook member 136 presses against the horizontal section 1370, the hook portion 1360 of the hook member 136 is buckled on the first bracket 1110 of the material collection mechanism 11; when the protrusion 1361 of the hook member 136 presses against the slope section 1371, the hook member 136 is separated from the first bracket 1110 of the material collection mechanism 11.
[0130] By cooperating the docking driving member 134, the movable member 135, the hook member 136, the guide member 137 and the first bracket 1110, automatic docking or disengagement of the first bracket 1110 and the second bracket 130 is achieved, providing a second docking component with a simple structure and stable and reliable operation.
[0131] See also Figure 2 As shown, as an embodiment, the cache conveying mechanism 13 includes a second bracket 130 and a third conveying component 138 and a fourth conveying component 139 installed on the second bracket 130, the third conveying component 138 is configured to obtain the first type of material box from the first conveying component 1111 and convey it to the feeding mechanism 12; the fourth conveying component 139 is configured to obtain the second type of material box from the feeding mechanism 12 and convey it to the second conveying component 1112.
[0132] By setting up the third conveying component 138, it is possible to convey the first type of material boxes on the first conveying component 1111 to the feeding mechanism 12. By setting up the fourth conveying component 139, it is possible to convey the second type of material boxes on the feeding mechanism 12 to the second conveying component 1112, so that the circulation speed of the first type of material boxes and the second type of material boxes can be controlled according to a specific production rhythm.
[0133] See also Figure 2As shown, as an embodiment, the feeding mechanism 12 includes a feeding drive 120 and a first carrier 121, the driving end of the feeding drive 120 is connected to the first carrier 121, and the first carrier 121 is configured to carry and transport the first type of material box or the second type of material box; the feeding drive 120 is used to drive the first carrier 121 to move to the picking station, so as to receive the first type of material box delivered by the cache conveying mechanism 13 through the first carrier 121; after the stacking re-inspection device 20 picks up the stacks in the first type of material box at the picking station, the first type of material box becomes the second type of material box; the feeding drive 120 is also used to drive the first carrier 121 carrying the second type of material box to move to the recovery station, so as to transport the second type of material box to the cache conveying mechanism 13 through the first carrier 121.
[0134] Through the cooperation of the feeding drive 120 and the first carrier 121, after the stacking re-inspection device 20 picks up the stacks in the first type of material box, the material box that will immediately become the second type of material box is moved to the recovery station and conveyed to the cache conveying mechanism 13, further improving the circulation efficiency of the material box.
[0135] See also Figure 1 and Figure 7 As shown, as an embodiment, the stack re-inspection device 20 includes a first stack handling mechanism 21, a first conveying mechanism 22 and a stack re-inspection mechanism 23, wherein: the first stack handling mechanism 21 is configured to pick up stacks in the first type of material box delivered by the stack loading device 10, and transport the picked stacks to the first conveying mechanism 22; a re-inspection station is provided on the first conveying mechanism 22, and the stack re-inspection mechanism 23 is located at the re-inspection station, and the stack re-inspection mechanism 23 is configured to perform appearance inspection on the stacks transported by the first conveying mechanism 22 to the re-inspection station; the first conveying mechanism 22 is also configured to transport the stacks re-inspected at the re-inspection station to the stack bagging device 30.
[0136] Specifically, the first conveying mechanism 22 includes two parallel conveying narrow belts.
[0137] The stacks are sequentially transported to the first conveying mechanism 22 by the first stack transporting mechanism 21, and the first conveying mechanism 22 sequentially conveys the received stacks to the stack re-inspection mechanism 23 for re-inspection of the stacks. At the same time, the re-inspected stacks are directly transported to the stack bagging device 30 by the first conveying mechanism 22, which greatly improves the re-inspection efficiency of the stacks and can meet the requirements of fast-paced re-inspection operations.
[0138] As an embodiment, the stack re-inspection device 20 also includes a first paper loading mechanism 24, and an assembly station is arranged at the feeding end of the first conveying mechanism 22. The first paper loading mechanism 24 is arranged close to the assembly station. The first paper loading mechanism 24 is configured to pick up a piece of release paper and transport the picked up release paper to the assembly station. The first stack transporting mechanism 21 is configured to transport the picked up stack to the release paper at the assembly station; the first conveying mechanism 22 is configured to transport the stack and the release paper at the assembly station to the re-inspection station along the conveying direction. The first conveying mechanism 22 is also configured to transport the stack and the release paper after re-inspection at the re-inspection station to the stack bagging device 30.
[0139] Specifically, the first paper feeding mechanism 24 includes a pad paper storage assembly and a pad paper loading assembly. The pad paper storage assembly is configured to store multiple stacked pad papers, and the pad paper loading assembly is configured to pick up the topmost pad paper in the pad paper storage assembly and place the picked up pad paper at the assembly station.
[0140] Through the cooperation of the first paper loading mechanism 24, the first conveying mechanism 22 and the first stacking transporting mechanism 21, a piece of release paper is automatically combined under each stacking sheet, which can protect the stacking sheets during the conveying and re-inspection of the stacking sheets, and is conducive to improving the yield rate of the stacking sheets.
[0141] See also Figures 7 to 9 As shown, as an embodiment, the combination station is provided with a combination position and a first conveying position, the combination position is located above the first conveying position, the first paper feeding mechanism 24 includes a feeding component and a first lifting component, the feeding component includes a storage component 240, a feeding drive component 241 and a picking component 242, the storage component 240 is configured to store a plurality of stacked release papers, the driving end of the feeding drive component 241 is connected to the picking component 242, the picking component 242 is configured to pick up or release the release paper, the first lifting component includes a combination drive member 243 and a second bearing member 244, the driving end of the combination drive member 243 is connected to the second bearing member 244, and the combination drive member 243 is configured to drive the second bearing member 244 to rise and fall, so as to The second carrier 244 is moved to the combination position or the first conveying position. When the second carrier 244 is moved to the combination position, the loading drive component 241 is configured to drive the picking component 242 to move above the storage component 240 and pick up the topmost release paper in the storage component 240 through the picking component 242. The loading drive component 241 is also configured to move the picked up release paper to the combination station and release the release paper onto the second carrier 244. The first stack conveying mechanism 21 is configured to pick up the stack at the loading station and convey the picked up stack to above the release paper to combine the stack and the release paper. When the second carrier 244 is moved to the first conveying position, the stack and the release paper descend to the conveying surface of the first conveying mechanism 22.
[0142] Through the cooperation of the feeding assembly and the first lifting assembly, a piece of release paper is automatically released on the second carrier 244 in the combined position; the picked-up stack is transported to the release paper in the combined position by the first stack transporting mechanism 21, thereby realizing the combination of the stack and the release paper; a first paper feeding mechanism 24 with reasonable design, compact structure, space occupancy and stable operation is provided.
[0143] As an embodiment, the stacking re-inspection mechanism 23 includes a second lifting assembly and at least one detection camera 230. The re-inspection station is provided with a first conveying position and a detection position. The detection position is located above the first conveying position. At least one detection camera 230 is installed on the periphery of the detection position. At least one detection camera 230 is configured to take pictures of the four sides and four chamfers of the stacking at the detection position to obtain image information of the four sides and four chamfers of the stacking; the second lifting assembly is arranged below the first conveying position. The second lifting assembly includes a first driving member 231 and a third bearing member 232. The driving end of the first driving member 231 is connected to the third bearing member 232. The first driving member 23 The first driving member 231 is configured to drive the third bearing member 232 to rise and fall; the first driving member 231 is used to drive the third bearing member 232 to rise to a preset height, and the laminate at the first conveying position is pushed off the conveying surface of the first conveying mechanism 22 by the third bearing member 232 and raised to the detection position; the third bearing member 232 is provided with a pressing assembly 233, and the pressing assembly 233 is configured to press down the edge of the release paper at the detection position to avoid affecting the appearance detection of the laminate above the release paper; the first driving member 231 is also used to drive the third bearing member 232 to descend to a preset height, so as to lower the laminate after re-inspection at the detection position to the first conveying position, so that the laminate after re-inspection is lowered to the conveying surface of the first conveying mechanism 22.
[0144] Specifically, the third carrier 232 is provided with an avoidance groove for avoiding the conveyor belt of the first conveying mechanism 22 .
[0145] Specifically, four sets of the pressing assembly 233 are provided, and the four sets of pressing assembly 233 are provided at the four corners of the third bearing member 232. Each set of pressing assembly 233 includes a first cylinder 2330 and a pressing plate 2331. The fixed end of the first cylinder 2330 is installed on the third bearing member 232, and the driving end of the first cylinder 2330 is connected to the pressing plate 2331. The first cylinder 2330 drives the pressing plate 2331 to rotate toward the release paper to the top of the edge of the release paper, and then drives the pressing plate 2331 to descend, so as to press down the edge of the release paper in the detection position. By providing the pressing assembly 233, it is possible to avoid the edge of the release paper from blocking the laminate during re-inspection, thereby ensuring the detection accuracy of the laminate.
[0146] Through the cooperation of the second lifting assembly and several inspection cameras 230, the stack on the first conveying mechanism 22 is automatically lifted to the inspection position for re-inspection, and the stack after re-inspection is lowered onto the first conveying mechanism 22, so as to be conveyed to the stack bagging device 30 through the first conveying mechanism 22; at the same time, the four side edges and four chamfers of the stack at the inspection position are photographed and inspected by several inspection cameras 230, thereby improving the inspection efficiency of the stack and ensuring the inspection accuracy of the stack.
[0147] As an embodiment, a first tidying mechanism 25 located at the stacking re-inspection mechanism 23 is provided on the conveying path of the first conveying mechanism 22. The first tidying mechanism 25 is configured to tidy the stacking on the first conveying mechanism 22 before the stacking re-inspection to ensure the position accuracy of the stacking before the re-inspection and improve the detection accuracy of the stacking.
[0148] See also Figure 1 and Fig.10 As shown, as an embodiment, the stack bagging device 30 includes a stack feeding mechanism 31, a second paper loading mechanism 32, a bagging mechanism 33 and a second conveying mechanism 34, the second paper loading mechanism 32 is configured to place a piece of release paper on the upper surface of the stack at the discharge end of the first conveying mechanism 22; the stack feeding mechanism 31 is configured to pick up the stack located at the discharge end of the first conveying mechanism 22 and covered with release paper on the upper and lower sides, and transfer the stack covered with release paper on the upper and lower sides to the bagging mechanism 33; the bagging mechanism 33 is configured to receive the stack covered with release paper on the upper and lower sides and put on a packaging bag, and send the bagged stack to the second conveying mechanism 34; the second conveying mechanism 34 is configured to transport the bagged stack to the stack packaging device 40.
[0149] It should be noted that the second paper loading mechanism 32 has the same structure as the first paper loading mechanism 24 and will not be described again here; the difference is that the pad paper loading component of the second paper loading mechanism 32 places the picked-up pad paper on the upper surface of the stack, so that a piece of release paper is placed on the upper and lower surfaces of the stack before bagging.
[0150] A piece of release paper is placed on the upper surface of the stack at the discharge end of the first conveying mechanism 22 by the second paper loading mechanism 32, so that a piece of release paper is placed on the upper and lower surfaces of the stack to protect the upper and lower surfaces of the stack; through the cooperation of the stack feeding mechanism 31 and the bagging mechanism 33, the stack with release paper on the upper and lower sides is automatically put into the packaging bag; the second conveying mechanism 34 is used to transport the bagged stack to the stack packaging device 40 for packaging; automatic bagging of the stack is realized, and the entire stack bagging process does not require manual operation, which greatly improves the bagging efficiency of the stack, saves manpower, can meet the requirements of large-scale stack bagging operations, and reduces production costs to a certain extent.
[0151] See also Figure 1 , Figures 10 to 12 As shown, as an embodiment, the stack bagging device 30 includes a stack feeding mechanism 31, a feeding bag mechanism 35, a carrying mechanism 36, a bagging mechanism 37, a bag-stretching mechanism 38 and a second conveying mechanism 34. The stack feeding mechanism 31 is configured to pick up the stacks sent by the stack re-inspection device 20 and move the picked stacks to the bagging mechanism 37; the feeding bag mechanism 35 is configured to pick up a material bag 50 and move the picked material bag to the bagging station M; the bag-stretching mechanism 38 is arranged outside the bagging station M, and the bag-stretching mechanism 38 is configured to stretch open the open end of the material bag 50 on the bagging station M, and the bag opening stretched by the bag-stretching mechanism 38 end toward the bagging mechanism 37; the bagging mechanism 37 is configured to receive the stacking sheets provided by the stacking feeding mechanism 31 and move the received stacking sheets toward the bagging station M to deliver the stacking sheets to the material bag 50 located at the bagging station M; the supporting mechanism 36 is arranged below the bagging station M, and the supporting mechanism 36 is configured to rise and carry the stacking sheets after being bagged 50; the bagging mechanism 37 is also configured to move away from the bagging station M to release the stacking sheets and detach from the material bag 50; the supporting mechanism 36 is also configured to deliver the bagged stacking sheets to the second conveying mechanism 34, and the second conveying mechanism 34 is configured to receive the bagged stacking sheets and deliver them to the stack packaging device 40.
[0152] Through the cooperation of the stack feeding mechanism 31, the feeding bag mechanism 35, the supporting mechanism 36, the bagging mechanism 37 and the bag supporting mechanism 38, automatic bagging of the stack is achieved. The entire stack bagging process does not require manual operation, which greatly improves the bagging efficiency of the stack, saves manpower, can meet the requirements of large-scale stack bagging operations, and reduces production costs to a certain extent. The second conveying mechanism 34 is used to deliver the bagged stack to the stack packaging device 40.
[0153] As an embodiment, the bagging mechanism 37 includes a first driving assembly 370 and a supporting assembly 371. The driving end of the first driving assembly 370 is connected to the supporting assembly 371. The first driving assembly 370 is configured to drive the supporting assembly 371 along a first direction ( Fig.10 X1 direction in the middle) close to or away from the bagging station M; the support assembly 371 includes a bagging drive 3710 and two support members 3711, the bagging drive 3710 is configured to drive the two support members 3711 to approach each other to clamp and carry the stack provided by the stack feeding mechanism 31; the bagging drive 3710 is also configured to drive the two support members 3711 away from each other to release the stack fed into the material bag 50 into the material bag 50.
[0154] The bagging drive 3710 drives the two support members 3711 to approach each other to clamp and carry the laminate provided by the laminate feeding mechanism 31, and the first drive assembly 370 drives the two support members 3711 and the laminate to move close to the bagging station M and feed the laminate into the material bag 50 of the bagging station M, and then the bagging drive 3710 drives the two support members 3711 away from each other to release the clamping and carrying of the laminate, so that the laminate automatically falls into the material bag 50, and finally the first drive assembly 370 drives the two support members 3711 away from the bagging station M. Automatic bagging operation of the laminate is realized, the overall structure is simple, the bagging operation is quick and convenient, and the work efficiency is high.
[0155] As an embodiment, the bagging mechanism 37 also includes two groups of first clamping driving members 372 and first clamping members 373 respectively installed on two supporting members 3711, and the driving end of each first clamping driving member 372 is connected to a first clamping member 373, and each first clamping driving member 372 is configured to drive a first clamping member 373 to descend to cooperate with the two supporting members 3711 below to clamp the stack.
[0156] By arranging the first clamping driving member 372 and the first clamping member 373 on each support member 3711, the stacked sheets to be bagged are clamped and fixed on the corresponding support member 3711, thereby preventing the stacked sheets on the support assembly 371 from shifting or falling during movement, thereby improving the reliability and safety of the bagging mechanism 37.
[0157] See also Fig.10 and Fig.13 As shown, as an embodiment, the bag-holding mechanism 38 includes a first base 380, a bag-holding driving member 381, a second driving assembly 382 and two sets of bag-holding assemblies 383. The driving end of the bag-holding driving member 381 is connected to the first base 380. The bag-holding driving member 381 is configured to drive the first base 380 to approach or move away from the bagging station M. The two sets of bag-holding assemblies 383 can move along the second direction ( Fig.10 The two bag-stretching assemblies 383 are installed on the first base 380 so as to be close to or far away from each other in the Y1 direction in the second direction, and the second driving assembly 382 is configured to drive the two bag-stretching assemblies 383 to be close to or far away from each other, and the second direction is perpendicular to the first direction; the bag-stretching driving member 381 drives the first base 380 to be close to the bagging station M, so as to drive the two bag-stretching assemblies 383 to be close to and extend into the opening end of the material bag 50 on the bagging station M; the second driving assembly 382 drives the two bag-stretching assemblies 383 to be away from each other, so that the two bag-stretching assemblies 383 respectively abut against the inner walls on both sides of the opening end in the horizontal direction, so as to open the opening end of the material bag 50.
[0158] The first base 380 is driven to approach the bagging station M by the bag-opening driving member 381, so that the two sets of bag-opening components 383 extend into the open end of the material bag 50 on the bagging station M, and the two sets of bag-opening components 383 are driven to move away from each other by the second driving component 382 to open the open end of the material bag 50. The open end of the material bag 50 on the bagging station M is automatically opened to facilitate stacking and bagging, and a bag-opening mechanism 50 with a simple structure, high working efficiency, and stable and reliable operation is provided.
[0159] As an embodiment, each bag-supporting assembly 383 includes a moving member 3830 and two bag-supporting members 3831. The moving member 3830 can be installed on the first base 380 for reciprocating movement along the second direction. The two bag-supporting members 3831 are installed on the moving member 3830 in the vertical direction at a preset interval. The driving end of the second driving assembly 382 is fixedly connected to the moving member 3830, and the second driving assembly 382 is used to drive the moving member 3830 to slide back and forth along the second direction.
[0160] Through the cooperation between the moving part 3830 and the two bag-supporting parts 3831, the two bag-supporting parts 3831 can slide along the second direction to support the opening end of the material bag 50. At the same time, the two bag-supporting parts 3831 are installed on the moving part 3830 at a preset interval in the vertical direction, which can increase the opening of the opening end of the material bag 50 supported by the bag-supporting assembly 383, thereby facilitating the smooth entry of the stacked sheets into the material bag 50.
[0161] See also Figure 1 , Fig.10 and Fig.14 As shown, as an embodiment, the supporting mechanism 36 includes a lifting platform 360 and a first lifting drive member 361, the driving end of the first lifting drive member 361 is connected to the lifting platform 360, and the first lifting drive member 361 drives the lifting platform 360 to rise to the bagging station M to carry the material bag 50 containing the stacked sheets.
[0162] Through the cooperation of the first lifting drive member 361 and the lifting support platform 360, the material bag 50 containing the stacked sheets is supported, providing a supporting mechanism 36 with a simple structure and stable and reliable operation.
[0163] As an embodiment, the stack bagging device 30 also includes a folding mechanism 39 located between the supporting mechanism 36 and the second conveying mechanism 34, and the folding mechanism 39 is configured to fold the bag mouth of the stack after bagging on the supporting mechanism 36 downward and stick it to the lower surface of the stack after bagging; the supporting mechanism 36 is also used to press the folded bag mouth against the lower surface of the stack after bagging; the second conveying mechanism 34 is configured to receive the folded stack and send it to the stack packaging device 40.
[0164] Specifically, the supporting mechanism 36 also includes a first transfer member 362, a fixed end of the first lifting drive member 361 is installed on the driving end of the first transfer member 362, a folding station N is also provided in the rear of the bagging station M, a folding mechanism 39 is provided on the side of the folding station N, and the first transfer member 362 drives the lifting platform 360 to move back and forth in the first direction to move the lifting platform 360 alternately to the bagging station M and the folding station N; the first transfer member 362 is configured to move the material bag 50 containing the stacking sheets to the folding station N after the lifting platform 360 lifts and carries the material bag 50 containing the stacking sheets, and the folding mechanism 39 is configured to fold up the open end of the material bag 50 containing the stacking sheets at the folding station N.
[0165] Through the cooperation of the first transfer member 362 and the lifting support platform 360, the material bag 50 containing the stacked sheets can be automatically moved to the folding station N. The folding mechanism 39 can automatically fold up the open end of the material bag 50 containing the stacked sheets at the folding station N. The degree of automation is high, which further improves the bagging efficiency of the stacked sheets and saves manpower.
[0166] See also Fig.10 , Fig.15 and Fig.16 As shown, as an embodiment, the folding mechanism 39 includes a second transport member 390, a moving seat 391, an upper driving assembly 392, an upper folding member 393, a lower driving assembly 394 and a lower folding member 395, wherein the driving end of the second transport member 390 is connected to the moving seat 391, and the second transport member 390 is configured to drive the moving seat 391 to reciprocate along the second direction so that the moving seat 391 approaches or moves away from the folding station N; the first end of the upper folding member 393 and the first end of the lower folding member 395 can be both lifted and lowered and installed on the moving seat 391, the second end of the upper folding member 393 and the second end of the lower folding member 395 extend toward the folding station N, the upper folding member 393 and the lower folding member 395 are arranged side by side along the first direction, the driving end of the upper driving assembly 392 is connected to the upper folding member 393, and the driving end of the lower driving assembly 394 is connected to the upper folding member 393. The movable end is connected to the lower folding piece 395; when folding, the lifting platform 360 is in a high position, the upper driving component 392 drives the upper folding piece 393 to rise, and the lower driving component 394 drives the lower folding piece 395 to descend, so that the upper folding piece 393 and the lower folding piece 395 form a gap in the vertical direction, and the open end of the material bag 50 loaded with the stacking sheets on the lifting platform 360 at the folding station N passes through the gap, and the gap covers the length direction of the open end of the material bag 50 loaded with the stacking sheets; the upper driving component 392 drives the upper folding piece 393 to descend, and the lower driving component 394 drives the lower folding piece 395 to rise, and through the cooperation of the upper folding piece 393 and the lower folding piece 395, the open end of the material bag 50 loaded with the stacking sheets is folded up and down once at the same time, so that the open end of the material bag 50 loaded with the stacking sheets is folded in half between the upper folding piece 393 and the lower folding piece 395.
[0167] Specifically, the upper driving assembly 392 includes an upper driving member 3920 and a first sliding seat 3921, and the lower driving assembly 394 includes a lower driving member 3940 and a second sliding seat 3941. The first sliding seat 3921 is installed on the moving seat 391 in a liftable manner, and the second sliding seat 3941 is arranged below the first sliding seat 3921 and is installed on the moving seat 391 in a liftable manner. The upper folding member 393 and the lower folding member 395 are both "L"-shaped structures as a whole. The upper folding member 393 is fixedly installed on the first sliding seat 3921, and the lower folding member 395 is fixedly installed on the second sliding seat 3941.
[0168] The fixed end of the upper driving member 3920 is installed on the moving seat 391, and the driving end of the upper driving member 3920 is connected to the first sliding seat 3921. The upper driving member 3920 is configured to drive the first sliding seat 3921 to rise and fall along the moving seat 391;
[0169] The fixed end of the lower driving member 3940 is installed on the moving seat 391 , and the driving end of the lower driving member 3940 is connected to the second sliding seat 3941 . The lower driving member 3940 is configured to drive the second sliding seat 3941 to rise and fall along the moving seat 391 .
[0170] The cooperation of the second transfer member 390, the moving seat 391, the upper driving assembly 392, the upper folding member 393, the lower driving assembly 394 and the lower folding member 395 realizes the folding of the opening end of the material bag 50 loaded with the laminated sheets to form a folded opening. A folding mechanism 39 with a simple structure, low cost and good folding effect is provided.
[0171] As an embodiment, the folding mechanism 39 also includes a transverse driving member 396, a horizontal pushing member 397, a third clamping member 398 and a clamping cylinder 399. The cooperation between the upper folding member 393 and the lower folding member 395 is also used to fold the open end of the stacked material bag 50 in half and face downward; the transverse driving member 396 is configured to drive the upper folding member 393 and the lower folding member 395 to move closer to or away from each other along a first direction, and the first end of the horizontal pushing member 397 can be installed on the moving seat 391 in a synchronous manner with the lower folding member 395, and the second end of the horizontal pushing member 397 extends toward the folding station N and is located below the lower folding member 395; after the folding is formed, the transverse driving member 396 The moving drive member 396 drives the upper folding member 393 and the lower folding member 395 to approach each other to clamp the folding edge. The first lifting drive member 361 drives the lifting support platform 360 to descend so that the push member 397 is flush with the lower surface of the material bag 50 loaded with the stacked sheets. The first moving member 362 drives the lifting support platform 360 to move along the first direction close to the bagging station M so that the folding edge between the upper folding member 393 and the lower folding member 395 is smoothed on the lower surface of the material bag 50 loaded with the stacked sheets through the push member 397; the clamping cylinder 399 is used to drive the third clamping member 398 to rise to press the folding edge of the material bag 50 against the lower surface of the material bag 50.
[0172] Through the cooperation of the transverse driving member 396, the push member 397, the upper folding member 393, the lower folding member 395, the third clamping member 398 and the clamping cylinder 399, the folded edge of the material bag 50 loaded with the stacked sheets can be automatically smoothed on the lower surface of the material bag 50 to avoid the folded edge from loosening, thereby improving the folded edge quality.
[0173] The specific folding process of the folding mechanism 39 is as follows:
[0174] S1, the upper driving member 3920 drives the first sliding seat 3921 to rise along the moving seat 391, and the lower driving member 3940 drives the second sliding seat 3941 to descend along the moving seat 391, so as to drive the upper folding member 393 and the lower folding member 395 to separate.
[0175] S2, the first lifting driving member 361 drives the lifting platform 360 to rise to a high position, and the first transfer member 362 drives the material bag 50 loaded with the laminated sheets on the lifting platform 360 to move to the folding position N, and allows the opening end of the material bag 50 loaded with the laminated sheets to pass through the gap between the upper folding member 393 and the lower folding member 395;
[0176] S3, the upper driving member 3920 drives the first sliding seat 3921 to descend along the moving seat 391, and the lower driving member 3940 drives the second sliding seat 3941 to ascend along the moving seat 391, and the upper folding member 393 and the lower folding member 395 cooperate to fold the opening end of the material bag 50 loaded with the laminate upward and downward at the same time, so that the opening end of the material bag 50 loaded with the laminate is folded in half between the upper folding member 393 and the lower folding member 395;
[0177] S4, the transverse driving member 396 drives the upper folding member 393 to approach the lower folding member 395, and gently clamps the formed folded part. The first lifting driving member 361 drives the lifting support platform 360 to descend to a low position, so that the push member 397 is flush with the lower surface of the material bag 50 loaded with the stacked sheets. The first transfer member 362 drives the lifting support platform 360 to retreat, so that the folded part is smoothed on the lower surface of the material bag 50 loaded with the stacked sheets through the push member 397; the clamping cylinder 399 drives the third clamping member 398 to rise, so as to press the folded mouth of the material bag 50 against the lower surface of the material bag 50.
[0178] See also Fig.10 and Fig.14 As shown, as an embodiment, a second clamping assembly 396 installed on the driving end of the first transfer member 362 is also provided at the folding station N, and the second clamping assembly 396 includes a second clamping driving member 3960 and a second clamping member 3961. The driving end of the second clamping driving member 3960 is connected to the second clamping member 3961, and the second clamping driving member 3960 is configured to drive the second clamping member 3961 to press against the material bag 50 loaded with the stack at the folding station N, so as to press and fix the material bag 50 loaded with the stack on the folding station N.
[0179] Specifically, the second clamping driving member 3960 adopts a rotary lifting cylinder. The second clamping driving member 3960 drives the second clamping member 3961 to rotate close to the folding station N and then descend, so as to clamp and fix the material bag 50 loaded with the stacked sheets on the folding station N.
[0180] Through the cooperation of the second clamping drive member 3960 and the second clamping member 3961, the material bag 50 loaded with the stack is clamped and fixed at the folding station N, so that the folding mechanism does not drive the material bag 50 loaded with the stack to move when folding, which facilitates the folding of the material bag 50 loaded with the stack and helps to improve the folding quality of the folding mechanism.
[0181] As an embodiment, a first labeling station H is further provided after the folding station N, and a first labeling mechanism 60 is provided at the first labeling station H. The first transfer member 362 is further configured to drive the lifting platform 360 to move the material bags that have completed the folding at the folding station N to the labeling station H. The first labeling mechanism 60 is configured to perform labeling processing on the material bags that have completed the folding at the labeling station N.
[0182] By setting the labeling station H, automatic labeling is implemented on the material bag 50 filled with the stacked sheets after the folding, which has a high degree of automation and further improves the working efficiency of the stacking assembly device.
[0183] See also Fig.10 and Fig.13 As shown, as an embodiment, the feeding bag mechanism 35 includes a bag storage component 350 and a bag adsorption and conveying component 351. The bag storage component 350 is configured to store a plurality of stacked bags 50. The bag adsorption and conveying component 351 is configured to adsorb the upper bag surface of the topmost bag 50 in the bag storage component 350, and move the adsorbed bag to the bagging station M. When the bag adsorption and conveying component 351 adsorbs the upper bag surface of the bag 50, the lower bag surface of the bag 50 moves away from the upper bag surface by its own weight, so that the middle part of the open end of the bag 50 is opened.
[0184] The material bag storage assembly 350 is used to store a plurality of stacked material bags 50, and the material bag adsorption and transport assembly 351 adsorbs the upper bag surface of the uppermost material bag in the material bag storage assembly 350, and then transports the adsorbed material bag to the bagging station M, thereby providing a material bag feeding mechanism 30 with a simple structure and small space occupation. At the same time, the material bag adsorption and transport assembly 351 only adsorbs the upper bag surface of the material bag 50, so that the lower bag surface of the material bag 50 is separated from the upper bag surface by its own weight, so that the opening end of the material bag 50 is automatically opened, so that the bag support assembly 383 can enter the material bag 50 from the opening end of the material bag 50.
[0185] See also Figure 1 , Fig.17 , Fig.18and Fig.24 As shown, as an embodiment, the stack packaging device 40 includes a stack classification and transfer mechanism 41, a plurality of parallel third conveying mechanisms 42, a second stack handling mechanism 43, a packaging box conveying mechanism 44 and at least one stack pushing mechanism 45, wherein: the stack classification and transfer mechanism 41 is configured to receive the bagged stacks sent by the stack bagging device 30, and classify the bagged stacks with different test results and send them to the corresponding third conveying mechanism 42; the plurality of third conveying mechanisms 42 are configured to receive the bagged stacks with different test results respectively. The bagged stacks are picked up and the received bagged stacks are conveyed to the feeding station; the second stack conveying mechanism 43 is configured to pick up the bagged stacks at the feeding station of multiple third conveying mechanisms 42, and convey the bagged stacks to the stack pushing mechanism 45; the packaging box conveying mechanism 44 is configured to convey the empty packaging box 51 to the stack pushing mechanism 45, and the stack pushing mechanism 45 is configured to send the received stacks into the empty packaging box 51 on the packaging box conveying mechanism, and the types of stacks received in the same packaging box 51 are the same.
[0186] It should be noted that: Fig.24 The stack packaging device shown does not include the packaging box conveying mechanism 44 .
[0187] The stacks of a test result are received by multiple third conveying mechanisms 42 respectively. When the number of stacking groups carried on one of the third conveying mechanisms 42 is the same as the number of storage spaces in the packaging box 51, the second stacking handling mechanism 43 grabs the stacking at the feeding station of the third conveying mechanism 42 and sends it to the stacking pushing mechanism 45, and the stacking pushing mechanism 45 pushes the stacking into the packaging box 51. In this process, the third conveying mechanism 42 continues to move the stacking to the feeding station for the second stacking handling mechanism 43 to pick up. When the corresponding packaging box 51 is full of stacking, the packaging box conveying mechanism 44 moves the packaging box 51 backward, moves the next empty packaging box 51 to the stacking pushing mechanism 45, and the second stacking handling mechanism 43 carries the stacking on the next third conveying mechanism 42 whose stacking group number meets the condition. The stacking is automatically loaded into the packaging box 51, and the whole process does not require manual participation, which greatly improves the packing efficiency of the stacking, saves manpower, and reduces production costs to a certain extent.
[0188] As an embodiment, the stack pushing mechanism 45 is provided with two sets, and the second stack conveying mechanism 43 sends the grabbed stacks to the two sets of stack pushing mechanisms 45 in sequence. When one set of stack pushing mechanism 45 receives the stacks sent by the second stack conveying mechanism 43, the other set of stack pushing mechanism 45 pushes the received stacks into the empty packaging box 51 on the packaging box conveying mechanism 44.
[0189] By providing two sets of stacking pushing mechanisms 45, when one set of stacking pushing mechanisms 45 receives stacking sheets, the other set of stacking pushing mechanisms 45 pushes the received stacking sheets into the empty packaging box 51, so that the stacking operation does not need to wait, and the stacking efficiency is further improved.
[0190] Please refer to 18 to Fig. 20 As shown, as an embodiment, the bag opening of the stacked stack after being transported to the stack pushing mechanism 45 by the second stack transporting mechanism 43 faces the stack pushing mechanism 45 and is turned downward and attached to the lower surface of the bag body. The stack pushing mechanism 45 includes a bearing platform 450, a second driving member 451, a pushing member 452, a second base 453, a sliding seat 454, two first supporting plates 455 and a third driving member 456, wherein: the bearing platform 450 is installed on the second base 453, and the bearing platform 450 is configured to carry the stacked stack to be packed; the sliding seat 454 moves along the third direction ( Fig.17 The second driving member 451 is configured to drive the sliding seat 454 to approach the bearing platform 450 along the third direction, so as to push the stack on the bearing platform 450 into the packaging box 51 through the pushing member 452; the two first support plates 455 are slidably mounted on the sliding seat 454, and the two first support plates 455 are flush with the bearing surface of the bearing platform 450. The two first support plates 455 are configured to respectively hold up the parts of the stack protruding from the bearing platform 450, so as to make the bag mouth of the stack close to the bag body of the stack; the third driving member 456 is mounted on the sliding seat 454, and the driving end of the third driving member 456 is connected to the two first support plates 455. When the pushing member 452 moves toward the packaging box 51, the third driving member 456 is configured to drive the two first support plates 455 to move in the opposite direction, so that the first support plates 455 are stationary relative to the stack.
[0191] Specifically, the supporting platform 450 is configured to carry the stacks transferred by the second stack handling mechanism 43, the driving end of the second driving member 451 is connected to the pushing member 452, and the second driving member 451 is configured to drive the pushing member 452 to approach or move away from the supporting platform 450 to push the stacks on the supporting platform 450 into the opening of the packaging box 51 on the packaging box conveying mechanism 44.
[0192] When the above-mentioned stacking pushing mechanism 45 is working, the second driving member 451 first drives the sliding seat 454 to approach the supporting platform 450, and the first support plate 455 and the pushing member 452 on the sliding seat 454 will follow the sliding seat 454 to move relative to the stacking on the supporting platform 450. If the first support plate 455 moves relative to the stacking, the stacking will be driven to move, and the bag mouth will easily loosen and detach. Therefore, in order to prevent the first support plate 455 from moving relative to the stacking, while the second driving member 451 is working, the third driving member 456 will drive the first support plate 455 away from the supporting platform 450, so that the first support plate 455 is stationary relative to the stacking, and only the pushing member 452 is close to the stacking on the supporting platform 450. When the pusher 452 contacts the stack and the bag, the bag mouth of the bag will be stuck and cannot be loosened. At this time, the third driving member 456 stops working, and the first support plate 455 and the pusher 452 push the stack into the packaging box 51 under the drive of the second driving member 451. After one end of the stack enters the packaging box 51, the third driving member 456 can continue to work, and finally the pusher 452 protrudes from the first support plate 455 to push the stack into the packaging box 51. By adopting the above means, when the stack is loaded into the packaging box 51, the bag mouth of the stack will not be loosened, avoiding subsequent manual correction, reducing the burden on personnel, and improving work efficiency.
[0193] As an embodiment, the support platform 450 includes two parallel sleepers 4500 , the two sleepers 4500 point toward the packaging box 51 , and the two sleepers 4500 are used to support the stack, with both sides of the stack protruding from the sleepers 4500 .
[0194] Two sleepers 4500 are provided to support the laminate, so that both sides of the laminate protrude from the sleepers 4500 , so that the two first supporting plates 455 can respectively support the parts of the laminate protruding from the supporting platform 4500 .
[0195] As an embodiment, a plurality of storage spaces 510 are arranged at intervals in the packaging box 51, and the stack pushing mechanism 45 also includes a lifting assembly 457 and a lifting seat 458. The second base 453 is mounted on the lifting seat 458 so as to be liftable via a plurality of guide rods. The lifting assembly 457 is mounted on the lifting seat 458, and the lifting end of the lifting assembly 457 is connected to the second base 453. The lifting assembly 457 is used to drive the second base 453 to be lifted and lowered. Each time, the lifting assembly 457 drives the second base 453 to be lifted and lowered to a preset height, so that the stack on the supporting platform 450 is flush with one of the storage spaces 510 in the packaging box 51, so that the pushing piece 452 can push the stack on the supporting platform 450 into the corresponding storage space 510.
[0196] Through the cooperation of the lifting assembly 457 and the second base 453, the automatic lifting of the support platform 450 is realized, and then the pushing member 452 pushes the stacked sheets on the support platform 450 into the empty storage spaces 510 at different heights, thereby improving the pushing efficiency of the stacked sheets.
[0197] As an embodiment, a second regularization component 459 is further provided on the sliding seat 454, and the second regularization component 45949 includes a double-headed cylinder located below the bearing platform 450, a first regularization plate is provided at the first driving end of the double-headed cylinder, and a second regularization plate is provided at the second end of the double-headed cylinder. The first regularization plate and the second regularization plate are respectively located on both sides of the bearing platform 450, and the double-headed cylinder is used to drive the first regularization plate and the second regularization plate to move closer to or away from each other, so as to move in the fourth direction ( Fig.17 The stacked sheets on the carrier 450 are regularized in the Y2 direction).
[0198] By providing the second regularizing component 495 , the position of the stack on the support platform 41 is regularized to ensure that the stack can be smoothly pushed into the packaging box 51 .
[0199] See also Fig.17 , Figure 21 to Figure 23 As shown, as an embodiment, the packaging box conveying mechanism 44 includes a conveying line 440 and a flipping mechanism 441. The conveying line 440 is configured to convey the packaging box 51 along the fourth direction, and the opening of the packaging box 51 on the conveying line 440 faces upward; at least one loading station is arranged outside the conveying line 440, and the flipping mechanism 441 is located between the conveying line 440 and the loading station. The flipping mechanism 441 is configured to flip the packaging box 51 on the conveying line 440 to the loading station, so that after flipping, The opening of the packaging box 51 located on the loading station faces the stacking pushing mechanism 45; at least one set of stacking pushing mechanism 45 is arranged on the side of the packaging box conveying mechanism 44, each set of stacking pushing mechanism 45 corresponds to a loading station, and the stacking pushing mechanism 45 is configured to push the received stacking into the opening of the packaging box 51 on the loading station; the flipping mechanism 441 is also configured to flip the packaging box 51 full of stacking sheets on the loading station, so that the packaging box 51 full of stacking sheets is flipped back to the conveying line 440.
[0200] Through the cooperation of the conveyor line 440 and the flipping mechanism 441, the automatic conveyance of the packaging box 51 and the automatic flipping of the packaging box 51 to the loading station or the conveyor line are realized, which not only facilitates the packing of the stacked sheets; but also during the transportation process of the packaging box full of stacked sheets, the opening is always facing upward, which effectively prevents the stacked sheets in the packaging box from accidentally falling off during the transportation process.
[0201] As an embodiment, the flipping mechanism 441 includes a flipping drive member 442 and a flipping frame 443, the fixed end of the flipping drive member 442 is fixed on the conveyor line 440, the driving end of the flipping drive member 442 is connected to the flipping frame 443, the flipping frame 443 includes a first support member 4430 and a second support member 4431, the first support member 4430 is perpendicular to the second support member 4431, the first support member 4430 is configured to carry the packaging box 51 located at the loading station, and the second support member 4431 is configured to carry the packaging box 51 located on the conveyor line 440.
[0202] Through the cooperation of the turning driving member 442 and the turning frame 443, the automatic turning of the packaging box 51 is realized, and a turning mechanism 32 with a simple structure and stable and reliable turning is provided.
[0203] As an embodiment, the flip frame 443 also includes a flip seat 4432 and a rotating member 4433, the fixed end of the flip driving member 442 is installed on the flip seat 4432, the driving end of the flip driving member 442 is connected to the rotating member 4433, the rotating member 4433 is rotatably installed on the flip seat 4432, and the first support member 4430 and the second support member 4431 are installed on the rotating member 4433; the flip driving member 442 is configured to drive the rotating member 4433 to flip 90° toward the stacking pushing mechanism 45, so as to drive the packaging box 51 on the second support member 4431 to flip onto the first support member 4430; the flip driving member 442 is also configured to drive the rotating member 4433 to flip 90° toward the conveyor line 440, so as to drive the packaging box 51 on the first support member 4430 to flip onto the second support member 4431.
[0204] By cooperating with the flipping driving member 442, the flipping seat 4432, the rotating member 4433, the first supporting member 4430 and the second supporting member 4431, it is possible to drive the empty packaging box to flip 90° toward the stacking pushing mechanism 45, so that the stacking pushing mechanism 45 can feed the stacking sheets into the empty packaging box; and drive the packaging box full of stacking sheets to flip 90° toward the conveyor line 440, so that the packaging box full of stacking sheets returns to the conveyor line 440, and the conveyor line 440 transports the packaging box full of stacking sheets to the next process.
[0205] As an embodiment, the flip frame 443 also includes a fixed frame 4434 and a clamping drive member 4435. The fixed frame 4434 is parallel to the second support member 4431. The fixed frame 4434 is slidably installed on the first support member 4430. The driving end of the clamping drive member 4435 is connected to the fixed frame 4434. The clamping drive member 4435 drives the fixed frame 4434 to approach or move away from the second support member 4431 to clamp or release the packaging box 51 on the first support member 4430.
[0206] By cooperating with the fixing frame 4434 and the clamping driving member 4435, the packaging box 51 is clamped and fixed on the first supporting member 4430, so as to prevent the packaging box 51 from shaking and falling from the flipping frame 443 during the flipping process, thereby further improving the stability and reliability of the flipping.
[0207] As an embodiment, the flip frame 443 also includes a plurality of guide members 4436, and the plurality of guide members 4436 are installed at intervals on the fixed frame 4434, and each guide member 4436 corresponds to a storage space 510 in the packaging box 51 located on the first support member 4430; when the fixed frame 4434 is close to the second support member 4431, the plurality of guide members 4436 respectively extend into the plurality of storage spaces 510 in the packaging box 51, and the guide members 4436 are configured to guide the stack 51 pushed by the stack pushing mechanism 45 into the corresponding storage space 510; when the fixed frame 4434 is away from the second support member 4431, the plurality of guide members 4436 disengage from the corresponding storage space 510 to avoid the conveying path of the packaging box 51 full of stacks 51.
[0208] By providing a plurality of guide members 4436, it is achieved to guide the stack pushed by the stack pushing mechanism 45 into the corresponding storage space 510, so that the stack is convenient to enter the packaging box 51, which is beneficial to improving the packing efficiency of the stack.
[0209] As an embodiment, a second marking mechanism 61 is provided on the packaging box conveying mechanism 44 after the loading station, and the second marking mechanism 61 is configured to label the packaging box 51 filled with stacked sheets, so as to realize automatic marking on the outside of the packaging box filled with stacked sheets.
[0210] Compared with the prior art, the stacking re-inspection bagging and packaging equipment proposed in the embodiment of the present application has the following advantages:
[0211] 1) Automatic detection, bagging and packaging of stacked sheets are realized. The whole process does not require manual operation, which greatly improves work efficiency and saves manpower. It can meet the requirements of re-inspection, bagging and packaging of large quantities of stacked sheets, and reduce production costs to a certain extent.
[0212] 2) A single stacking re-inspection device can be used to re-inspect stacks of multiple silicon wafer sorting machines, reducing production costs and improving stacking re-inspection efficiency.
[0213] 3) The stacking feeding device realizes the automatic recovery and closed-loop circulation of empty material boxes, improves the circulation efficiency of the material boxes, and is conducive to improving the re-inspection efficiency of the stacking.
[0214] 4) The stacking re-inspection device uses the first conveying mechanism to convey the received stacking sheets to the stacking re-inspection mechanism in sequence to re-inspect the stacking sheets. At the same time, the stacking sheets after re-inspection are directly conveyed to the stacking bagging device via the first conveying mechanism, which greatly improves the stacking re-inspection efficiency and can meet the fast-beat re-inspection operation requirements.
[0215] 5) The stacking re-inspection device simultaneously uses several detection cameras to take photos and detect the four sides and four chamfers of the stacking at the detection position, which improves the detection efficiency of the stacking and ensures the detection accuracy of the stacking.
[0216] 6) The stacking bagging device can automatically bag and fold the stacked sheets after re-inspection, with high automation, high work efficiency and labor saving.
[0217] 7) During the bagging process, the stacking bagging device can ensure that the bag mouth of the stacking will not loosen, avoiding subsequent manual correction, reducing the burden on personnel and improving work efficiency.
[0218] 8) It is convenient to stack the sheets and pack them in boxes after bagging; and the opening of the box filled with stacked sheets always faces upward during transportation, which effectively prevents the stacked sheets in the box from accidentally falling off during transportation.
[0219] The above embodiments are only to illustrate the basic principles and characteristics of the present application. The present application is not limited by the above examples. Without departing from the spirit and scope of the present application, the present application may be subject to various changes and modifications, which are within the scope of the present application to be protected. The scope of protection claimed in the present application is defined by the attached claims and their equivalents.
Claims
1. A stacking re-inspection bagging and packaging equipment, characterized in that: The stacking re-inspection bagging and packaging equipment comprises a stacking feeding device, a stacking re-inspection device, a stacking bagging device and a stacking packaging device, wherein: The stack loading device is configured to sequentially receive first-type material boxes from each silicon wafer sorting machine, wherein the first-type material boxes are material boxes fully loaded with stacks, and the stack loading device is further configured to deliver the first-type material boxes to the stack re-inspection device; The stack re-inspection device is configured to pick up and inspect the stacks in the first type of material box sent by the stack feeding device, and send the inspected stacks to the stack bagging device; The stack bagging device is configured to bag the stacks sent by the stack re-inspection device, and send the bagged stacks to the stack packaging device; The stack packaging device is configured to receive the bagged stacks sent by the stack bagging device, and classify the received bagged stacks into corresponding packaging boxes according to the detection results of the stack re-inspection device.
2. The stacking re-inspection bagging and packaging equipment according to claim 1 is characterized in that: The stack loading device comprises a collecting mechanism and a feeding mechanism, wherein the collecting mechanism is configured to sequentially move to each silicon wafer sorting machine to receive a first type of material box, and to feed the first type of material box to the feeding mechanism; The feeding mechanism is configured to receive the first type of material boxes collected by the collecting mechanism, and transport the received first type of material boxes to a picking station, so that the stack re-inspection device can pick up the stacks in the first type of material boxes at the picking station.
3. The stacking re-inspection bagging and packaging equipment according to claim 2 is characterized in that: The stack feeding device also includes a cache conveying mechanism, which is located between the collecting mechanism and the feeding mechanism. The cache conveying mechanism is configured to dock with the collecting mechanism, obtain multiple first-category material boxes on the collecting mechanism, and convey the obtained multiple first-category material boxes to the feeding mechanism in sequence.
4. The stacking re-inspection bagging and packaging equipment according to claim 3 is characterized in that: The feeding mechanism is further configured to move the second type of material box at the picking station to the recycling station, wherein the second type of material box is an empty material box; The buffer conveying mechanism is further configured to receive the second type of material box from the recycling station and convey the received second type of material box back to the collecting mechanism; The material collecting mechanism is also configured to receive the second type of material boxes conveyed by the buffer conveying mechanism, and transport the received second type of material boxes back to each silicon wafer sorting machine.
5. The stacking re-inspection bagging and packaging equipment according to claim 1 is characterized in that: The stack re-inspection device comprises a first stack handling mechanism, a first conveying mechanism and a stack re-inspection mechanism, wherein: The first stack conveying mechanism is configured to pick up the stacks in the first type of material box delivered by the stack feeding device, and convey the picked-up stacks to the first conveying mechanism; A re-inspection station is provided on the first conveying mechanism, the stack re-inspection mechanism is located at the re-inspection station, and the stack re-inspection mechanism is configured to perform appearance inspection on the stack conveyed by the first conveying mechanism to the re-inspection station; The first conveying mechanism is also configured to convey the stacked sheets re-inspected at the re-inspection station to the stacked sheet bagging device.
6. The stacking re-inspection bagging and packaging equipment according to claim 5 is characterized in that: The stacking re-inspection device further comprises a first paper feeding mechanism, and a combined station is provided at the feeding end of the first conveying mechanism, wherein: The first paper feeding mechanism is arranged near the assembly station, the first paper feeding mechanism is configured to pick up a piece of release paper and carry the picked up release paper to the assembly station, and the first stacking conveying mechanism is configured to carry the picked up stacking onto the release paper at the assembly station; The first conveying mechanism is configured to convey the stacked sheets and release paper at the assembly station to the re-inspection station along a conveying direction, and the first conveying mechanism is also configured to convey the stacked sheets and release paper re-inspected at the re-inspection station to the stack bagging device.
7. The stacking re-inspection bagging and packaging equipment according to claim 6 is characterized in that: The stacking re-inspection mechanism comprises a first lifting assembly and at least one inspection camera, wherein: The re-inspection station is provided with a first conveying position and a detection position, the detection position is located above the first conveying position, at least one detection camera is installed at the periphery of the detection position, and at least one detection camera is configured to take pictures of four side edges and four chamfers of the laminate at the detection position to obtain image information of the four side edges and four chamfers of the laminate; The first lifting assembly is arranged below the first conveying position, and the first lifting assembly comprises a first driving member and a first bearing member, a driving end of the first driving member is connected to the first bearing member, and the first driving member is configured to drive the first bearing member to rise and fall; The first driving member is used to drive the first carrier to rise to a preset height, so that the stack at the first conveying position is lifted off the conveying surface of the first conveying mechanism and raised to the detection position by the first carrier; The first carrier is provided with a pressing assembly, and the pressing assembly is configured to press down the edge of the release paper at the detection position to avoid affecting the appearance detection of the laminate above the release paper; The first driving member is further used to drive the first supporting member to descend to a preset height, so as to lower the re-inspected stacked sheets at the detection position to the first conveying position, so that the re-inspected stacked sheets are lowered to the conveying surface of the first conveying mechanism.
8. The stacking re-inspection bagging and packaging equipment according to claim 6 or 7, characterized in that: The stacking bagging device comprises a stacking feeding mechanism, a second paper feeding mechanism, a bagging mechanism and a second conveying mechanism, wherein: The second paper loading mechanism is configured to place a piece of release paper on the upper surface of the stack at the discharge end of the first conveying mechanism; The stack feeding mechanism is configured to pick up the stack located at the discharge end of the first conveying mechanism and covered with release paper on the top and bottom, and transfer the stack covered with release paper on the top and bottom to the bagging mechanism; The bagging mechanism is configured to receive the stacked sheets with release paper laid on the top and bottom, put them in packaging bags, and deliver the bagged stacked sheets to the second conveying mechanism; The second conveying mechanism is configured to convey the bagged stack to the stack packaging device.
9. The stacking re-inspection bagging and packaging equipment according to claim 1 is characterized in that: The stack bagging device comprises a stack feeding mechanism, a feeding bag mechanism, a bearing mechanism, a bag filling mechanism, a bag supporting mechanism, and a second conveying mechanism, wherein: The stack feeding mechanism is configured to pick up the stacks sent by the stack re-inspection device and move the picked stacks to the bagging mechanism; The bag feeding mechanism is configured to pick up a bag and move the picked-up bag to the bagging station; The bag-holding mechanism is arranged outside the bagging station, and is configured to hold open the opening end of the material bag on the bagging station, with the opening end of the material bag held open by the bag-holding mechanism facing the bagging mechanism; The bagging mechanism is configured to receive the laminate provided by the laminate feeding mechanism and move the received laminate toward the bagging station to deliver the laminate into a bag located at the bagging station; The carrying mechanism is arranged below the bagging station, and the carrying mechanism is configured to rise and carry the stacked sheets after bagging; The bagging mechanism is also configured to move away from the bagging station to release the stack and disengage the bag; The carrying mechanism is also configured to deliver the bagged stack to the second conveying mechanism, and the second conveying mechanism is configured to receive the bagged stack and deliver it to the stack packaging device.
10. The stacking re-inspection bagging and packaging equipment according to claim 9, characterized in that: The stacking bagging device further comprises a folding mechanism located between the carrying mechanism and the second conveying mechanism, wherein: The folding mechanism is configured to fold the bag opening of the bagged laminate on the carrying mechanism downward and attach it to the lower surface of the bagged laminate; The bearing mechanism is also used to press the folded bag opening tightly against the lower surface of the stack after bagging; The second conveying mechanism is configured to receive the folded stack and convey it to the stack packaging device.
11. The stacking re-inspection bagging and packaging equipment according to claim 1, characterized in that: The stack packaging device includes a stack classification and transfer mechanism, a plurality of parallel third conveying mechanisms, a second stack handling mechanism, a packaging box conveying mechanism and at least one stack pushing mechanism, wherein: The stack classification and transfer mechanism is configured to receive the bagged stacks sent by the stack bagging device, and classify the bagged stacks with different detection results and send them to the corresponding third conveying mechanism; The plurality of third conveying mechanisms are configured to respectively receive bagged stacks of a test result and convey the received bagged stacks to a feeding station; The second stack conveying mechanism is configured to pick up the bagged stacks at the feeding station of the plurality of third conveying mechanisms and convey the bagged stacks to the stack pushing mechanism; The packaging box conveying mechanism is configured to convey empty packaging boxes to the stack pushing mechanism, and the stack pushing mechanism is configured to send received stacks into empty packaging boxes on the packaging box conveying mechanism. The stacks received in the same packaging box are of the same type.
12. The stacking re-inspection bagging and packaging equipment according to claim 11, characterized in that: There are two sets of stack pushing mechanisms, and the second stack handling mechanism sends the grabbed stacks to the two sets of stack pushing mechanisms in sequence. When one set of stack pushing mechanisms receives the stacks sent by the second stack handling mechanism, the other set of stack pushing mechanisms pushes the received stacks into the empty packaging box on the packaging box conveying mechanism.
13. The stacking re-inspection bagging and packaging equipment according to claim 11, characterized in that: The bag opening of the stacked stack transported by the second stack transport mechanism to the stack pushing mechanism faces the stack pushing mechanism and is flipped downward and attached to the lower surface of the bag body. The stack pushing mechanism includes a base, a bearing platform, a sliding seat, a second driving member, a pushing member, two first supporting plates and a third driving member, wherein: The carrying platform is mounted on the base, and the carrying platform is configured to carry the stacked sheets to be boxed; The sliding seat is slidably mounted on the base along a first direction, the pushing member is mounted on one end of the sliding seat close to the carrying platform, and the second driving member is configured to drive the sliding seat to approach the carrying platform along the first direction, so as to push the stacked sheets on the carrying platform into the packaging box through the pushing member; The two first supporting plates are slidably mounted on the sliding seat, the two first supporting plates are flush with the bearing surface of the bearing platform, and the two first supporting plates are configured to respectively hold up the portions of the stack protruding from the bearing platform so as to closely attach the bag opening of the stack to the bag body of the stack; The third driving member is installed on the sliding seat, and the driving end of the third driving member is connected to the two first pallets. When the pushing member moves toward the packaging box, the third driving member is configured to drive the two first pallets to move in the opposite direction so that the first pallets are stationary relative to the stack.
14. The stacking re-inspection bagging and packaging equipment according to claim 13, characterized in that: The stack pushing mechanism further includes a lifting assembly and a lifting seat, the base is mounted on the lifting seat in a liftable manner through a plurality of guide rods, the lifting assembly is mounted on the lifting seat, the lifting end of the lifting assembly is connected to the base, and the lifting assembly is used to drive the base to move up and down; The lifting component drives the base to rise and fall to a preset height each time, so that the stack on the support table is flush with one of the storage spaces in the packaging box, so that the pusher can push the stack on the support table into the corresponding storage space.
15. The stacking re-inspection bagging and packaging equipment according to claim 11, characterized in that: The packaging box conveying mechanism includes a conveying line and a turning mechanism, wherein: The conveyor line is configured to convey the packaging box along a first direction, and the opening of the packaging box on the conveyor line faces upward; At least one loading station is arranged outside the conveyor line, the flipping mechanism is located between the conveyor line and the loading station, and the flipping mechanism is configured to flip the packaging box on the conveyor line to the loading station, so that the opening of the packaging box located at the loading station after flipping faces the stacking pushing mechanism; The at least one stack pushing mechanism is arranged on the side of the packaging box conveying mechanism, each stack pushing mechanism corresponds to one loading station, and the stack pushing mechanism is configured to push the received stack into the opening of the packaging box on the loading station; The overturning mechanism is also configured to overturn the packaging box filled with stacked sheets on the loading station, so that the packaging box filled with stacked sheets is overturned back to the conveying line.