High-position automatic tray folding and unfolding machine
By using Z-axis and X-axis drive mechanisms in the food tray machine to drive the food tray fixture, combined with the food tray finishing device, the high-level stacking and unstacking of the food tray is realized, and the problem of food trays in the prior art is solved. Reduces stress and costs and improves work efficiency.
Patent Information
- Application Number
- CN202420864024.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-04-24
AI Technical Summary
When disassembling or stacking, existing stacking machines need to lift all food trays through the cylinder, causing the cylinder to withstand great force and deformation of the food trays, which has inconvenience and defects.
The high-position automatic stacking disc machine is adopted, and the food tray fixture is driven through the Z-axis drive mechanism and the X-axis drive mechanism, combined with the food tray finishing device and positioning device, the bottom-up stacking and top-down stacking of the food tray is realized. Avoid lifting all food trays.
It reduces the stress on the food tray, reduces the cost of the food tray, improves work efficiency, and automatically organizes it through the food tray finishing device to avoid deformation of the food tray.
Smart Images

Figure CN222361629U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a high-position automatic tray stacking machine, belonging to the technical field of food tray stacking. Background Art
[0002] During the food processing process, the food to be processed needs to be transferred on the processing production line through conveying equipment. Some smaller foods are transferred by placing them on pallets. The pallets can facilitate the movement of food on the conveying device and the stacking and storage of food.
[0003] The existing stacking and unstacking machines use cylinders to lift and lower food plates. There are two groups of clamping cylinders and one group of clamping and lifting cylinders on each side. After a single food plate is delivered to the stacking machine, the stacking machine starts, firstly lifts up the food plate, and the clamp extends to the bottom food plate. The lifting device falls back to stack the plates. This cycle continues until the set number of layers of food plates is fully stacked. To unstack the plates, it is also necessary to lift up all the food plates above the bottom food plate and then pull out the bottom food plate. This structure requires all the food plates on the upper end to be lifted up by the lifting cylinders when unstacking or stacking the plates. This requires the lifting cylinders to bear a large force on the one hand, and it is easy to deform the food plates on the other hand.
[0004] In summary, the prior art obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content
[0005] The utility model aims at the deficiencies in the background technology and provides a high-position automatic tray stacking and destacking machine, which can stack and destacker food trays at a high position on the upper end of the food stack without lifting all the food trays by a cylinder, thereby avoiding deformation of the food trays due to force.
[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0007] A high-position automatic tray stacking machine comprises a frame, the upper end of which is provided with a food tray clamp, and the food tray clamp is driven by a Z-axis driving mechanism and an X-axis driving mechanism;
[0008] A conveying mechanism is arranged at the front side of the lower part of the frame body, and a food tray bearing seat is arranged at the rear side of the lower part of the frame body; and food tray arranging devices are arranged at both sides of the upper end of the food tray bearing seat.
[0009] Furthermore, the food tray arrangement device includes a vertically arranged limiting angle iron.
[0010] Furthermore, a movable pull rod is provided at the upper and lower ends of the limiting angle iron, one end of the movable pull rod is hinged to the column of the frame, and the other end is hinged to the limiting angle iron. The limiting angle iron, two movable pull rods and the column of the frame form a four-bar mechanism. A first cylinder is also provided on the inner side of the frame, and the telescopic axis of the first cylinder is hinged to the limiting angle iron.
[0011] Furthermore, a positioning device is provided on the food tray bearing seat, and the positioning device includes a limiting push plate.
[0012] Furthermore, the positioning device also includes two parallel connecting rods and a second cylinder, one end of the connecting rod is hinged on the food tray bearing seat, and the other end is hinged on the limiting push plate, and the telescopic rod of the second cylinder is hinged to one of the connecting rods.
[0013] Further, the food tray clamp comprises two first clamping jaws arranged transversely and two second clamping jaws arranged longitudinally, the first clamping jaws are driven by a transverse clamping jaw cylinder, and the second clamping jaws are driven by a longitudinal clamping jaw cylinder.
[0014] Furthermore, the food tray clamp further comprises a detection sensor, and the detection sensor is used to detect the presence or absence of the food tray.
[0015] Compared with the prior art, the utility model has the following advantages after adopting the above technical solution:
[0016] 1. After the food pan clamp grabs the food pan, it moves to the top of the food pan support seat driven by the Z-axis drive mechanism and the X-axis drive mechanism, and places it on the food pan support seat; the next food pan is also placed on the top of the previous food pan through the food pan clamp, and finally stacked into a stack; when it needs to be unstackered, it is unloaded from top to bottom to the conveying mechanism in reverse order through the food pan clamp. When stacking, stack from bottom to top, and when unstacking, transport from top to bottom in order. There is no need to lift all the food pans, and the food pans are subjected to less force, so the food pans can be designed to be lightweight, reducing the cost of customers' food pans, while also improving work efficiency.
[0017] 2. The food pan can be automatically arranged and aligned through the food pan arrangement device, and the limit push plate is blocked on the outside of the food pan to limit the food pan.
[0018] The utility model is described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0020] Figure 2 yes Figure 1 The enlarged view of the H in the middle;
[0021] Figure 3 yes Figure 1 The enlarged view of point I in the middle;
[0022] Figure 4 It is a front view of the utility model;
[0023] Figure 5 yes Figure 4 Left view of;
[0024] Figure 6 It is a structural schematic diagram of the food tray clamp in the utility model.
[0025] In the figure,
[0026] 1-Z-axis driving mechanism, 2-X-axis driving mechanism, 3-food tray clamp, 301-first clamp, 3011-lateral clamp cylinder, 302-second clamp, 3021-longitudinal clamp cylinder, 4-conveying mechanism, 5-main frame, 6-food tray sorting device, 601-limiting angle iron, 602-first cylinder, 603-movable pull rod, 7-electric control box, 8-detection sensor, 9-positioning device, 901-second cylinder, 902-limiting push plate, 903-connecting rod, 10-bearing seat. DETAILED DESCRIPTION
[0027] In order to have a clearer understanding of the technical features, purposes and effects of the utility model, the specific implementation methods of the utility model are now described with reference to the accompanying drawings.
[0028] like Figure 1-6 As shown, the utility model provides a high-position automatic tray stacking machine, comprising a frame, an upper end of which is mounted a food tray clamp 3, and the food tray clamp 3 is driven by a Z-axis driving mechanism and an X-axis driving mechanism.
[0029] A conveying mechanism 4 is provided at the front side of the lower part of the frame body, and a food pan support seat 10 is provided at the rear side of the lower part of the frame body; food pan arranging devices 6 are provided at both sides of the upper end of the food pan support seat 10.
[0030] Driven by the conveying mechanism 4, the food tray is conveyed to the bottom of the food tray clamp 3. After the food tray clamp 3 grabs the food tray, it is moved to the top of the food tray support seat 10 by the Z-axis driving mechanism and the X-axis driving mechanism, and placed on the food tray support seat 10; the next food tray is also placed on the top of the previous food tray through the food tray clamp 3, and finally stacked into a stack; when it is necessary to unstack, it is unloaded from top to bottom to the conveying mechanism 4 in reverse. When stacking, stacking is done from bottom to top, and when unstacking, it is transported from top to bottom. There is no need to lift all the food trays, and the food trays are subjected to less force, so the food trays can be designed to be lightweight, reducing the cost of customers' food trays, and also improving work efficiency.
[0031] like Figure 2 The food tray sorting device 6 includes a vertically arranged limiting angle iron 601, and a movable pull rod 603 is provided at the upper end and the lower end of the limiting angle iron 601. One end of the movable pull rod 603 is hinged on the column of the frame, and the other end is hinged on the limiting angle iron 601. The limiting angle iron 601, two movable pull rods 603 and the column of the frame form a four-bar mechanism. A first cylinder 602 is also provided on the inner side of the frame, and the telescopic axis of the first cylinder 602 is hinged to the limiting angle iron 601; when the food trays are stacked into a stack, the telescopic axis of the first cylinder 602 contracts, causing the limiting angle iron 601 to move downward, thereby pushing the middle food trays into alignment, and the food trays can be automatically sorted and aligned.
[0032] The food tray support 10 is provided with a positioning device, such as Figure 3 The positioning device includes a limiting push plate 902. When the bottom food pan is placed on the food pan bearing seat 10, the limiting push plate 902 blocks the outside of the food pan to limit the food pan.
[0033] The positioning device 9 also includes two parallel connecting rods 903 and a second cylinder 901, one end of the connecting rod 903 is hinged on the food tray support seat 10, and the other end is hinged on the limiting push plate 902, the telescopic rod of the second cylinder 901 is hinged to one of the connecting rods 903, and the telescopic rod of the second cylinder 901 can adjust the position of the limiting push plate 902 by telescoping.
[0034] like Figure 6 The food tray clamp 3 includes two first clamping jaws 301 arranged transversely and two second clamping jaws 302 arranged longitudinally. The first clamping jaws 301 are driven by a transverse clamping jaw cylinder 3011 , and the second clamping jaws 302 are driven by a longitudinal clamping jaw cylinder 3021 .
[0035] The food tray clamp 3 further includes a detection sensor 8, and the detection sensor 8 is used to detect the presence or absence of the food tray.
[0036] An electric control box 7 is also provided on the frame, and an operator controls the operation of the Z-axis drive mechanism, the X-axis drive mechanism, the food tray sorting device 6 and the positioning device 9 through electric buttons.
[0037] The specific working principle of the utility model:
[0038] When stacking the plates, the food plates are conveyed to the bottom of the food plate clamp 3 under the drive of the conveying mechanism 4. After the food plate clamp 3 grabs the food plate, it is moved to the top of the food plate support seat 10 under the drive of the Z-axis driving mechanism and the X-axis driving mechanism, and is placed on the food plate support seat 10; the next food plate is also placed on the top of the previous food plate through the food plate clamp 3, and finally stacked into a stack; then, the food plate arranging device 6 can automatically arrange and align the food plates, and the limit push plate 902 blocks the outside of the food plate to limit the food plate.
[0039] When removing the trays, the food tray clamp 3, driven by the Z-axis driving mechanism and the X-axis driving mechanism, takes and places the food trays one by one from top to bottom to the conveying mechanism 4 for transportation.
[0040] The above is an example of the best implementation of the utility model, and the parts not described in detail are common knowledge of ordinary technicians in this field. The protection scope of the utility model is based on the content of the claims, and any equivalent transformation based on the technical inspiration of the utility model is also within the protection scope of the utility model.
Claims
1. A high-level automatic stacking machine, characterized in that: It comprises a frame, the upper end of which is provided with a food tray clamp (3), and the food tray clamp (3) is driven by a Z-axis driving mechanism and an X-axis driving mechanism; A conveying mechanism (4) is provided at the front side of the lower part of the frame body, and a food tray support seat (10) is provided at the rear side of the lower part of the frame body; and food tray arranging devices (6) are provided at both sides of the upper end of the food tray support seat (10).
2. A high-level automatic disc unstacking machine as claimed in claim 1, characterized in that: The food tray arrangement device (6) comprises a vertically arranged limiting angle iron (601).
3. A high-level automatic stacking machine as claimed in claim 2, characterized in that: A movable pull rod (603) is provided at the upper and lower ends of the limiting angle iron (601), one end of the movable pull rod (603) is hinged on the column of the frame, and the other end is hinged on the limiting angle iron (601), the limiting angle iron (601), the two movable pull rods (603) and the column of the frame form a four-bar mechanism, and a first cylinder (602) is also provided on the inner side of the frame, and the telescopic shaft of the first cylinder (602) is hinged to the limiting angle iron (601).
4. The high-position automatic stacking machine according to claim 1, characterized in that: A positioning device is provided on the food tray support seat (10), and the positioning device comprises a limiting push plate (902).
5. A high-level automatic stacking machine as claimed in claim 4, characterized in that: The positioning device (9) further comprises two parallel connecting rods (903) and a second cylinder (901), one end of the connecting rod (903) being hinged on the food tray support seat (10), and the other end being hinged on the limit push plate (902), and the telescopic rod of the second cylinder (901) being hinged on one of the connecting rods (903).
6. The high-position automatic stacking machine according to claim 1, characterized in that: The food tray clamp (3) comprises two first clamping jaws (301) arranged transversely and two second clamping jaws (302) arranged longitudinally, wherein the first clamping jaws (301) are driven by a transverse clamping jaw cylinder (3011) and the second clamping jaws (302) are driven by a longitudinal clamping jaw cylinder (3021).
7. A high-level automatic disc unstacking machine as claimed in claim 6, characterized in that: The food tray clamp (3) further comprises a detection sensor (8), and the detection sensor (8) is used to detect the presence or absence of the food tray.