Reef sand mold bag filling device
By introducing scraping structure and quick connection components into the reef sand mold bag filling device, the problem of manual pedaling and unstable connection during the filling process of traditional mold bags is solved, efficient and safe sand filling operation is achieved, and the equipment is extended life.
Patent Information
- Application Number
- CN202420939477.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-04-30
AI Technical Summary
There are cumbersome operations of manual trampling and filling during the filling process of traditional reef sand mold bags, resulting in uneven underwater filling and unstable connection, reducing operating efficiency, and sand and gravel are prone to enter the connection, resulting in unstability.
A reef sand mold bag filling device is designed, including sand-out pipes, quick connection components and scraping structures. Through the scraping structure, the flat rollers drive the discharge of moisture and flatten the mold bags, and the quick connection components achieve quick connection and filtering. The net prevents sand and gravel from entering.
The sand filling process is simplified, operating efficiency and safety are improved, seal wear caused by sand and gravel impact is reduced, and equipment service life is extended.
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Figure CN222362422U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of coastal solidification construction, and specifically relates to a reef sand mold bag filling device. Background Art
[0002] With the continuous expansion of my country's infrastructure, continuous innovation in science and technology, the emergence of new technologies, and the diversification of construction market types, some projects are constructed in coastal areas. Due to limited site conditions, temporary construction projects of all sizes need to be arranged near the coastline. There are no permanent revetments, wave walls and other protective facilities in the temporary construction areas.
[0003] Traditional revetments are reinforced concrete retaining walls. The foundation construction is affected by tides and requires long-term drainage. The construction is difficult, time-consuming and costly. At the same time, anti-corrosion steel bars and concrete are required to increase the service life of the concrete retaining walls. The engineering traces are obvious and will cause ecological pollution to the surrounding sea areas. Therefore, the reef sand mold bag wave-breaking wall revetment was born. The mold bags are filled with sand and gravel. The natural sand and gravel can blend with nature without pollution.
[0004] For example, the Chinese invention patent with the authorization publication number CN105256817B discloses a construction method for underwater filling of large mold bags, which adopts the following steps: 1. The corner points of the mold bag are laid out and fixed; 2. Positioning piles are set, and the diagonal points and the edge lines are encrypted and fixed with steel pipes; 3. The mold bag is processed and made, and a double-layer cuff is sewn, and a positioning buoy is sewn on the top of the mold bag; 4. The mold bag is laid on the water, and the mold bag folded by the folding fan method is laid on the water surface, and the edges and corners are fixed on the positioning piles with wire rings; 5. The water-sand mixture is processed in the cabin of a suction dredger or a sand transport ship, and it is pumped into the bag body through a pipeline with a mud pump, and the bag mouth is connected to the bag elbow with an easy-to-detach clamp to easily change the filling direction; 6. The mold bag is horizontally overlapped and vertically layered and staggered to form a weir body. The present invention simplifies the number of pipe transfers during the filling process, overcomes the problems of uneven filling and difficult to control the underwater filling thickness, loose cuff tying and easy to burst, and improves the working efficiency of underwater filling mold bags.
[0005] However, in actual use, it is necessary to manually step on the filled mold bag to promote the discharge of water in the bag, and at the same time smooth the surface of the mold bag to prevent the occurrence of uneven height. The operation is cumbersome, and in some specific cases, underwater operation is required, which requires divers to operate repeatedly. It is inconvenient to use and reduces the operating efficiency. At the same time, most of the joints of sand and gravel require multiple fixing devices to connect. Since the conveyed material is sand and gravel, it is easy for sand and gravel to enter the connection, resulting in unstable connection. Utility Model Content
[0006] The purpose of the utility model is to provide a reef sand mold bag filling device with a reasonable design to solve the defects and shortcomings of the prior art.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0008] A reef sand mold bag filling device comprises a sand outlet pipeline arranged on a cutter suction ship, wherein the sand outlet pipeline is connected with a delivery pipe through a quick connection component, the other end of the delivery pipe is connected with a sand outlet head, and the sand outlet head is connected with a scraping structure.
[0009] Preferably, the scraping structure comprises a movable frame connected to the side of the sanding head via two rotating seats, the front end of the movable frame is connected to a laterally arranged counterweight shaft, and a flattening roller is rotatably mounted on the outer side of the counterweight shaft.
[0010] Preferably, the quick connection assembly includes a connector 1 connected to the conveying pipe, a connector 2 connected to the sand outlet pipe, a plurality of linear movable plugs are evenly arranged at the front end of the connector 1, a clamp is fixed on one side of the top of the movable plug, a plurality of movable grooves corresponding to the movable plugs are opened at the front end of the connector 2, and the width of the movable groove is the sum of the width of the movable plug and the clamp, and a clamp groove matching the shape of the clamp is opened on the side of the root of the movable groove.
[0011] Preferably, a fixing piece is fixed on both the connector 1 and the connector 2, the two fixing pieces are arranged opposite to each other, holes are respectively provided in the two fixing pieces, and movable pins are movably inserted into the holes of the two fixing pieces.
[0012] Preferably, the roots of the connector 1 and the connector 2 are provided with limiting grooves, and filter nets are movably installed in the connector 1 and the connector 2, and the two ends of the filter nets are respectively arranged in the limiting grooves.
[0013] Preferably, a flattening handle is installed on the movable frame, and an operating handle is installed on the sanding head.
[0014] After adopting the above structure, the beneficial effects of the utility model are:
[0015] 1. This reef sand mold bag filling device is equipped with a scraping structure. While filling sand, it can drive the flattening roller to move, flatten the mold bag, and squeeze out excess water at the same time. The operation is simple and convenient, no manual stepping is required, and safety is improved.
[0016] 2. This reef sand mold bag filling device can quickly connect the conveying pipe to the sand outlet pipe by setting a quick connection component. At the same time, the filter net can prevent sand and gravel from entering the connection, thereby preventing sand and gravel from affecting the connection. At the same time, it can reduce the seal wear caused by sand and gravel impact and extend the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 yes Figure 1 A magnified view of part A in FIG.
[0019] Figure 3 It is a schematic diagram of the connection method of the quick connection assembly in the utility model;
[0020] Figure 4 It is a schematic diagram of the inner structure of a connector of the utility model.
[0021] Description of reference numerals:
[0022] 1. Delivery pipe; 2. Sand outlet pipe; 3. Connector 1; 4. Movable plug; 5. Clamp; 6. Connector 2; 7. Movable slot; 8. Clamp; 9. Fixing piece; 10. Movable latch; 11. Filter; 12. Limiting slot; 13. Sand outlet head; 14. Operating handle; 15. Movable frame; 16. Rotating seat; 17. Flattening handle; 18. Counterweight shaft; 19. Flattening roller. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-Figure 2 As shown, a reef sand mold bag filling device comprises a sand outlet pipe 2 arranged on a dredging vessel, the sand outlet pipe 2 is connected to a delivery pipe 1 through a quick connection assembly, the other end of the delivery pipe 1 is connected to a sand outlet head 13, and the sand outlet head 13 is connected to a scraping structure.
[0025] See also Figure 1-Figure 2 As shown, the scraping structure includes a movable frame 15 connected to the side of the sanding head 13 through two rotating seats 16, the front end of the movable frame 15 is connected to a horizontally arranged counterweight shaft 18, and a flattening roller 19 is rotatably installed on the outer side of the counterweight shaft 18; a flattening handle 17 is installed on the movable frame 15, and an operating handle 14 is installed on the sanding head 13.
[0026] As an optimization scheme of the utility model, by setting a counterweight shaft 18, gravity is used to press down the flattening roller 19. At the same time, through the connection of the movable frame 15, the flattening roller 19 can be driven to roll when the sand discharge head 13 is pulled, pushing the water flow out and flattening the mold bag at the same time.
[0027] See also Figure 1-Figure 4As shown, the quick connection assembly includes a connector 1 3 connected to the conveying pipe 1, a connector 2 6 connected to the sand production pipe 2, a front end of the connector 1 3 is evenly provided with a plurality of linear movable plugs 4, a clamping head 5 is fixed on one side of the top of the movable plug 4, a front end of the connector 2 6 is provided with a plurality of movable grooves 7 corresponding to the movable plugs 4, and the width of the movable groove 7 is the sum of the widths of the movable plug 7 and the clamping head 5, and a clamping groove 8 matching the shape of the clamping head 5 is provided on the side of the root of the movable groove 7;
[0028] A fixing piece 9 is fixed on both the connector 1 3 and the connector 2 6. The two fixing pieces 9 are arranged opposite to each other. Holes are respectively provided in the two fixing pieces 9, and movable latches 10 are movably inserted in the holes of the two fixing pieces 9.
[0029] The roots of the connector 1 3 and the connector 2 6 are provided with limiting grooves 12 , and filters 11 are movably installed in the connector 1 3 and the connector 2 6 , and the two ends of the filter 11 are respectively arranged in the limiting grooves 12 .
[0030] As an optimization solution of the utility model, the movable plug 4 is inserted into the movable groove 7, and the clamp head 5 is inserted into the clamping groove 8, so as to limit the connection axially. At the same time, the movable latch 10 and the fixing part 9 can be used to radially fix the connection to prevent it from falling off, and the filter screen 11 can filter sand and gravel to prevent sand and gravel from entering the connection. At the same time, the filter screen 11 can be disassembled for cleaning.
[0031] The use process of this utility model:
[0032] First, prepare the delivery pipe 1, clean the filter 11, and put it into the connector 6, so that one end of the filter 11 enters the limit groove 12 of the connector 6, and then the movable plug 4 on the connector 3 is aligned with the movable groove 7 on the connector 6 and inserted, and then the connector 3 is rotated to make the clamping head 5 enter the clamping groove 8, and at the same time, the other end of the filter 11 enters the limit groove 12 of the connector 3, and then the movable latch 10 is inserted into the fixing piece 9, that is, the connection and fixation are completed, and then the other end of the delivery pipe 1 can be sent to the position where the operation is required in the water or on land. During the operation, the pressure in the connection is always greater than the external air pressure, and the connector 6 and the connector 3 will be subjected to the force of moving away from each other. Even if the fixation of the movable latch 10 is lost, it can be fixed by friction;
[0033] When the sand filling operation begins, the suction boat is started, and the sand-water mixture is sent out from the sand outlet pipe 2 into the conveying pipe 1. The operator inserts the sand outlet head 13 into the mold bag by operating the handle 14, and at the same time lifts the counterweight shaft 18 by the flattening handle 17 and places it above the mold bag, and then the sand filling can begin. As the sand and gravel are poured in, the sand outlet head 13 is gradually pulled back to adjust the sandblasting position. The movement of the sand outlet head 13 will drive the movement of the counterweight shaft 18, and the flattening roller 19 will press the mold bag, and the flattening roller 19 will scrape the sand and gravel in the mold bag flat while discharging excess water.
[0034] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or within the equivalent forms of such scope and boundaries.
Claims
1. A reef sand mold bag filling device, comprising a sand outlet pipe (2) arranged on a cutter suction ship, characterized in that: The sand-discharging pipeline (2) is connected to a delivery pipe (1) via a quick connection assembly; the other end of the delivery pipe (1) is connected to a sand-discharging head (13); and a scraping structure is connected to the sand-discharging head (13).
2. A reef sand mold bag filling device according to claim 1, characterized in that: The scraping structure comprises a movable frame (15) connected to the side of the sanding head (13) through two rotating seats (16); the front end of the movable frame (15) is connected to a horizontally arranged counterweight shaft (18); and a flattening roller (19) is rotatably installed on the outer side of the counterweight shaft (18).
3. A reef sand mold bag filling device according to claim 2, characterized in that: The quick connection assembly comprises a connector head (3) connected to a conveying pipe (1), a connector head (6) connected to a sand production pipe (2), a front end of the connector head (3) being evenly provided with a plurality of linear movable plugs (4), a clamping head (5) being fixed on one side of the top of the movable plug (4), a front end of the connector head (6) being provided with a plurality of movable grooves (7) corresponding to the movable plugs (4), and a width of the movable groove (7) being the sum of the widths of the movable plug (4) and the clamping head (5), and a clamping groove (8) matching the shape of the clamping head (5) being provided on the side of the root of the movable groove (7).
4. A reef sand mold bag filling device according to claim 3, characterized in that: The first connector (3) and the second connector (6) are both fixed with fixing parts (9), the two fixing parts (9) are arranged opposite to each other, holes are respectively provided in the two fixing parts (9), and movable latches (10) are movably inserted into the holes of the two fixing parts (9).
5. A reef sand mold bag filling device according to claim 4, characterized in that: The roots of the connector 1 (3) and the connector 2 (6) are both provided with limiting grooves (12), and filters (11) are movably installed in the connector 1 (3) and the connector 2 (6), with the two ends of the filters (11) respectively arranged in the limiting grooves (12).
6. A reef sand mold bag filling device according to claim 5, characterized in that: A flattening handle (17) is installed on the movable frame (15), and an operating handle (14) is installed on the sand-exhausting head (13).
Citation Information
Patent Citations
A Construction Method of Underwater Model Bag Sand Weir
CN105256817B