Chain wheel with tooth profile convenient to replace

By using insert plates, magnetic connections, springs or high-strength alloy wire ropes and wear-resistant pads in the sprocket, the cumbersome problems of the existing sprocket replacement process are solved, and the rapid installation and stability of the outer gear teeth are achieved, improving the improvement of the improvement of the Service life and replacement efficiency.

CN222363384UActive Publication Date: 2025-01-17HANGZHOU JIUZUAN MACHINERY
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Patent Information

Application Number
CN202421350150.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-01-17
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing sprocket needs to be replaced when the gear teeth are worn or damaged, and the replacement process is cumbersome and the lack of efficient and fast teeth replacement methods, resulting in high labor costs.

Method used

A sprocket that is convenient for changing teeth is designed, and the gear grooves are connected through the insertion plate of the outer gear teeth, the magnetic connection between the clamp and the gear teeth, the installation of the fixing block and the spring or high-strength alloy wire rope, combined with wear resistance The setting of the pad enables easy installation and disassembly of the outer gear teeth.

Benefits of technology

It greatly shortens the disassembly and assembly time of the outer gear teeth, ensures the stability and tightness of the installation, improves the wear resistance and service life of the outer gear teeth, and realizes the efficiency and speed of the tooth-shaped sprocket process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222363384U_ABST
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Abstract

The utility model belongs to the technical field of chain wheels, and particularly relates to a chain wheel convenient to replace tooth profiles, which comprises a chain wheel body and outer wheel teeth, a plurality of wheel tooth bodies are circumferentially distributed on the outer edge of the chain wheel body, a wheel tooth groove is arranged between every two adjacent wheel tooth bodies, an inserting plate is arranged in the middle of the bottom of each outer wheel tooth, and the inserting plates are inserted into the wheel tooth grooves. According to the chain wheel, the inserting plates of the outer wheel teeth are arranged, the inserting plates are connected with the wheel tooth grooves in an inserting mode, and the clamping plates are in magnetic connection with the wheel tooth bodies, so that the outer wheel teeth are convenient to mount and dismount; the outer gear teeth are installed and connected in the grooves of the first fixing block and the second fixing block through tension springs or high-strength alloy steel wire ropes, and it is guaranteed that the outer gear teeth are installed stably and tightly.
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Description

Technical Field

[0001] The utility model belongs to the technical field of sprocket wheels, and in particular relates to a sprocket wheel with a convenient tooth shape replacement. Background Art

[0002] A sprocket is a transmission wheel with multiple teeth arranged circumferentially and mainly meshing with the chain. Sprockets are widely used in various industries such as material transportation and processing, and mainly play a transmission role. In actual meshing, if the teeth of existing sprockets are worn or damaged, the entire sprocket needs to be replaced. The few sprockets with replaceable teeth are also more troublesome to replace, such as loosening multiple bolts for replacement. Therefore, when replacing the tooth shape of the sprocket, it is necessary to consider an efficient and fast tooth changing method to achieve a stable tooth changing effect and save labor costs. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model provides a sprocket with a tooth shape that is easy to replace.

[0004] The utility model provides the following technical solutions:

[0005] A sprocket wheel that is easy to replace tooth shape, comprising a sprocket wheel body and outer gear teeth, wherein a plurality of gear tooth bodies are distributed circumferentially on the outer edge of the sprocket wheel body, gear tooth grooves are opened between adjacent gear tooth bodies, an insert plate is arranged in the middle of the bottom of the outer gear teeth, the insert plate is inserted into the gear tooth groove, a plurality of fixing blocks 1 are arranged circumferentially on the sprocket wheel body, and a plurality of fixing blocks 2 are arranged circumferentially on the outer gear teeth.

[0006] Furthermore, a groove is provided between the fixing block 1 and the fixing block 2, and the bottom height of the groove of the fixing block 1 is flush with the bottom height of the groove of the fixing block 2.

[0007] Furthermore, clamping plates are symmetrically arranged on both sides of the bottom of the outer gear teeth, and a magnetic layer is arranged on one side of the clamping plate close to the plug plate.

[0008] Furthermore, the clamping plate is magnetically connected to the upper and lower surfaces of the gear body through a magnetic layer.

[0009] Furthermore, a plurality of square holes are circumferentially arranged on the sprocket body, and reinforcing ribs are arranged in the square holes.

[0010] Furthermore, a tension spring or a high-strength alloy steel wire rope is connected between the fixing block 1 and the fixing block 2.

[0011] Furthermore, a wear-resistant pad is provided in the middle of the top of the outer gear teeth.

[0012] Furthermore, a slot corresponding to the wear-resistant pad is provided in the middle of the top of the outer gear tooth, and the wear-resistant pad is engaged in the slot.

[0013] Furthermore, a mounting hole is provided in the middle of the sprocket body.

[0014] The beneficial effects of the utility model are mainly reflected in:

[0015] 1) Through the setting of the plug plate of the external gear, the plug plate is plugged into the gear tooth groove, and the magnetic connection between the clamping plate and the gear body is coordinated, so that the installation and disassembly of the external gear is convenient, and the disassembly time of the external gear is greatly reduced;

[0016] 2) At the same time, it is installed and connected in the grooves of the fixing block 1 and the fixing block 2 through a tension spring or a high-strength alloy steel wire rope, ensuring the stable and tight installation of the outer gear teeth;

[0017] 3) In addition, the provision of wear-resistant pads is beneficial to enhancing the wear resistance of the outer gear teeth and increasing the service life of the outer gear teeth. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is an overall structural diagram of a sprocket wheel that is easy to change the tooth shape of the utility model;

[0019] Figure 2 This is an overall front view of a sprocket wheel of the utility model which is convenient for changing the tooth shape;

[0020] Figure 3 This is a structural diagram of a sprocket body of a sprocket that is easy to replace the tooth shape of the utility model;

[0021] Figure 4 The utility model discloses a specific structural diagram of the outer wheel teeth of a sprocket wheel which is convenient for changing the tooth shape.

[0022] The following are marked in the figure:

[0023] 1-sprocket body; 2-external gear; 3-square hole; 4-reinforcement rib; 5-mounting hole; 6-plug plate; 7-clamp plate; 8-magnetic layer; 9-tooth body; 10-tooth groove; 11-fixing block 2; 12-fixing block 1; 13-groove; 14-wear-resistant pad; 15-slot. DETAILED DESCRIPTION

[0024] The following describes the specific implementation of the utility model in detail in conjunction with the accompanying drawings so that those skilled in the art can more clearly understand how to practice the utility model. Although the utility model is described in conjunction with its preferred specific embodiments, these embodiments are only illustrative, rather than limiting the scope of the utility model.

[0025] Combined with Figure 1-4As shown, a sprocket wheel that is easy to replace tooth shape includes a sprocket body 1 and outer gear teeth 2. The outer edge of the sprocket body 1 is circumferentially distributed with a plurality of gear tooth bodies 9, and gear tooth grooves 10 are opened between adjacent gear tooth bodies 9. An insert plate 6 is arranged in the middle of the bottom of the outer gear teeth 2, and the insert plate 6 is inserted into the gear tooth groove 10. The sprocket body 1 is circumferentially provided with a plurality of fixing blocks 12, and the outer gear teeth 2 are circumferentially provided with a plurality of fixing blocks 2 11.

[0026] Specifically, a groove 13 is provided between the fixing block 12 and the fixing block 2 11, and the bottom height of the groove 13 of the fixing block 12 is flush with the bottom height of the groove 13 of the fixing block 2 11, so that when external connecting parts such as tension springs are installed, the connection between the outer gear 2 and the sprocket body 1 can be ensured to be horizontal, which helps to stabilize the connection.

[0027] Specifically, clamping plates 7 are symmetrically arranged on both sides of the bottom of the outer gear 2, and a magnetic layer 8 is arranged on the side of the clamping plate 7 close to the plug plate 6. The clamping plate 7 is magnetically connected to the upper and lower surfaces of the gear body 9 through the magnetic layer 8. The magnetic connection between the clamping plate 7 and the gear body 9 further improves the tightness and firmness of the installation of the outer gear 2.

[0028] Specifically, a plurality of square holes 3 are circumferentially arranged on the sprocket body 1 , and reinforcing ribs 4 are arranged in the square holes 3 . The arrangement of the square holes 3 is conducive to heat dissipation and reducing the weight of the sprocket body 1 , while the arrangement of the reinforcing ribs 4 further improves the overall structural strength of the sprocket body 1 .

[0029] Specifically, a tension spring or a high-strength alloy steel wire rope is connected between the fixed block 12 and the fixed block 2 11, and is installed and connected in the groove 13 through the tension spring or the high-strength alloy steel wire rope, so that the outer gear 2 is installed more tightly and firmly on the gear tooth body 9 in the radial direction, ensuring the stability of the sprocket meshing during operation.

[0030] Specifically, a wear-resistant pad 14 is arranged in the middle of the top of the outer gear tooth 2, and a slot 15 corresponding to the wear-resistant pad 14 is arranged in the middle of the top of the outer gear tooth 2. The wear-resistant pad 14 is snapped into the slot 15. The arrangement of the wear-resistant pad 14 is beneficial to enhancing the wear resistance of the outer gear tooth 2, ensuring smooth meshing of the chain and the sprocket, and further improving the service life of the outer gear tooth 2.

[0031] Specifically, a mounting hole 5 is provided in the middle of the sprocket body 1 , and the mounting hole 5 is used for mounting the sprocket body 1 .

[0032] In addition, if the tooth shape of the sprocket needs to be changed, there is no need to replace the entire sprocket, just replace the outer gear teeth 2, ensure the setting of the plug plate 6 at the bottom of the outer gear teeth 2 and the clamping plates 7 on both sides, and set the shape and parameters of the top of the outer gear teeth 2 as needed.

[0033] The specific working principle of the utility model is as follows:

[0034] By setting a plurality of plug-in plates 6 of the outer gear 2, the plug-in plates 6 are plugged into the gear groove 10, and the magnetic connection between the clamping plate 7 and the gear body 9 is matched, so that the installation and removal of the outer gear 2 are facilitated, so that the installation and removal time of the outer gear 2 is greatly reduced, and the outer gear 2 is installed and connected in the groove 13 of the fixing block 12 and the fixing block 2 11 through the tension spring or high-strength alloy steel wire rope, so that the outer gear 2 is more tightly and firmly installed on the gear body 9 in the radial direction, ensuring the stable installation of the outer gear 2. When the outer gear 2 needs to be replaced, the plug-in plate 6 of the outer gear 2 can be directly pulled out of the gear groove 10 by untying the tension spring or high-strength alloy steel wire rope.

[0035] The above is only a preferred implementation of the present invention, but the protection scope of the present invention is not limited thereto, and any modification and replacement based on the technical solution and inventive concept provided by the present invention should be included in the protection scope of the present invention.

Claims

1. A sprocket wheel with a conveniently changeable tooth shape, comprising a sprocket wheel body (1) and outer wheel teeth (2), characterized in that: A plurality of gear teeth (9) are circumferentially distributed on the outer edge of the sprocket body (1), gear tooth grooves (10) are provided between adjacent gear tooth bodies (9), a plug plate (6) is provided in the middle of the bottom of the outer gear teeth (2), the plug plate (6) is plugged into the gear tooth groove (10), a plurality of fixing blocks (12) are circumferentially provided on the sprocket body (1), and a plurality of fixing blocks (11) are circumferentially provided on the outer gear teeth (2).

2. A sprocket with easy-to-change tooth shape according to claim 1, characterized in that: A groove (13) is provided between the fixing block 1 (12) and the fixing block 2 (11), and the bottom heights of the groove (13) of the fixing block 1 (12) and the groove (13) of the fixing block 2 (11) are flush.

3. A sprocket with easy-to-change tooth shape according to claim 1, characterized in that: Clamps (7) are symmetrically arranged on both sides of the bottom of the outer gear (2), and a magnetic layer (8) is arranged on the side of the clamp (7) close to the plug plate (6).

4. A sprocket wheel with easy-to-change tooth shape according to claim 3, characterized in that: The clamping plate (7) is magnetically connected to the upper and lower surfaces of the gear body (9) via the magnetic layer (8).

5. The sprocket with easy-to-change tooth shape according to claim 1, characterized in that: A plurality of square holes (3) are circumferentially arranged on the sprocket body (1), and reinforcing ribs (4) are arranged inside the square holes (3).

6. The sprocket with easy-to-change tooth shape according to claim 1, characterized in that: A tension spring or a high-strength alloy steel wire rope is connected between the fixing block 1 (12) and the fixing block 2 (11).

7. The sprocket with easy-to-change tooth shape according to claim 1, characterized in that: A wear-resistant pad (14) is arranged in the middle of the top of the outer gear teeth (2).

8. A sprocket wheel with easy-to-change tooth shape according to claim 7, characterized in that: A slot (15) corresponding to the wear-resistant pad (14) is provided in the middle of the top of the outer gear tooth (2), and the wear-resistant pad (14) is snap-fitted into the slot (15).

9. The sprocket with easy-to-change tooth shape according to claim 1, characterized in that: A mounting hole (5) is provided in the middle of the sprocket body (1).