Speed reducer with compact structure
By designing a buffer device in the reducer, using the combined structure of hydraulic rod, trapezoidal block, wedge block and connecting rod mechanism, the problem of poor vibration damping effect of existing reducers under high load or high speed is solved, and the improvement is achieved Good vibration absorption and dispersion effect.
Patent Information
- Application Number
- CN202421406343.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-06-19
AI Technical Summary
In the case of extremely high load or rotation speed, the vibration damping elements cannot fully absorb and disperse vibration force, resulting in poor vibration damping effect.
A compact reducer is designed, using a buffer device including shock absorbing components, hydraulic rods, support blocks, elastic members and connecting rod mechanisms, through the extrusion pressure transmission of hydraulic rods and collars, trapezoidal blocks and wedge blocks. Elastic contact, as well as expansion and stretching of the connecting rod mechanism, improve the cushioning effect.
It effectively improves the vibration damping effect, can better absorb and disperse vibration force, and meet the operating requirements of the equipment.
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Figure CN222363395U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reducers, in particular to a reducer with a compact structure. Background Art
[0002] A reducer is an independent component consisting of a gear drive, worm drive, or gear-worm drive enclosed in a rigid housing. It is often used as a reduction transmission device between the prime mover and the working machine. It matches the speed and transmits torque between the prime mover and the working machine or actuator. It is a transmission component widely used in modern machinery. The purpose of the reducer is to reduce the speed and increase the torque to meet various work requirements.
[0003] At present, for example, a worm gear reducer is composed of a worm and a worm, and has a compact structure. Under the same output torque, it is small in size, light in weight, and easy to install, which makes it more convenient to use in a small space. Most of the existing reducers are installed on the connecting plate by screws. Since the reducer will generate vibration during operation, the existing reducer is usually buffered and shock-absorbing by dampers and buffer springs. This buffering and shock-absorbing method can effectively reduce vibration, but when the reducer faces extremely high loads or speeds, its vibration reduction effect may still not be able to fully meet the operating requirements of the equipment, resulting in these vibration reduction elements may not be able to fully absorb and disperse these forces, thereby reducing the vibration reduction effect.
[0004] Therefore, it is necessary to provide a new compact reducer to solve the above technical problems. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a compact reducer.
[0006] The compact reducer provided by the utility model comprises a reducer body, and a plurality of buffer devices are fixedly connected to the bottom of the reducer body through a connecting plate;
[0007] The buffer device includes a shock absorbing assembly, a plurality of hydraulic rods, two support blocks and a plurality of elastic members, the shock absorbing assembly is fixedly connected to the bottom of the connecting plate, the plurality of hydraulic rods are fixedly connected to the bottom of the connecting plate, and the ends of the plurality of hydraulic rods adjacent to the connecting plate are respectively fixedly connected to a plurality of collars, and the plurality of collars are fixedly connected to the bottom of the connecting plate, the two support blocks are respectively fixedly connected to the bottoms of the plurality of hydraulic rods, and a sliding rod is fixedly connected between the two support blocks, the plurality of elastic members are respectively sleeved on the plurality of hydraulic rods, the plurality of elastic members are respectively fixedly connected to the bottoms of the plurality of collars, and the ends of the plurality of elastic members away from the collars are respectively fixedly connected to the tops of the two support blocks.
[0008] Preferably, the shock absorbing assembly includes a trapezoidal block, two movable blocks and two wedge blocks, the two movable blocks are respectively slidably connected to the two ends of the sliding rod, and one end of the movable block is respectively fixedly connected to a buffer spring, the end of the buffer spring away from the movable block is fixedly connected to the side wall of the connecting block, the trapezoidal block is fixedly connected to the bottom of the connecting plate, the two wedge blocks are respectively fixedly connected to the tops of the two movable blocks, and a connecting rod mechanism is fixedly connected between the two wedge blocks and the two support blocks.
[0009] Preferably, the connecting rod mechanism includes a first mounting seat, a second mounting seat and two first connecting rods, the first mounting seat is fixedly connected to the side wall of the support block, the second mounting seat is fixedly connected to the side wall of the wedge block, the two first connecting rods are rotatably connected to the inner wall of the first mounting seat, and the end of the first connecting rod away from the first mounting seat is rotatably connected to the second connecting rod, the end of the second connecting rod away from the first connecting rod is rotatably connected to the inner wall of the second mounting seat, and tension springs are fixedly connected between the two first connecting rods and the two second connecting rods.
[0010] Preferably, the elastic member is a compression spring, which is sleeved on the hydraulic rod, fixedly connected to the bottom of the collar, and one end of the compression spring away from the collar is fixedly connected to the top of the connecting plate.
[0011] Preferably, a support plate is fixedly connected to the bottom of the two support blocks.
[0012] Preferably, a wear-resistant plate is provided on the top of the connecting plate, and a plurality of anti-slip grooves are opened on the top of the wear-resistant plate.
[0013] Preferably, a rubber pad is provided at the bottom of the support plate.
[0014] Compared with the related art, the compact reducer provided by the utility model has the following beneficial effects:
[0015] Through the buffer assembly, when the reducer vibrates, the reducer will squeeze and contract in the direction of the plurality of hydraulic rods, and apply pressure to the plurality of hydraulic rods and the collar. The collar will transmit the force generated by the reducer to the compression spring. At the same time, the reducer will contact and squeeze the inclined surface in the direction of the shock absorbing assembly, and make the shock absorbing assemblies move away from each other. The shock absorbing assemblies move toward each other along the sliding rod, compressing the shock absorbing assemblies, and achieving the purpose of buffering under the elastic action of the shock absorbing assemblies. When the shock absorbing assemblies move to both sides, the connecting rod mechanism is pressed to further improve the buffering effect. This device solves the problem that the operating requirements of the equipment may still not be fully met, resulting in the inability of these vibration-absorbing elements to fully absorb and disperse these forces, thereby improving the vibration reduction effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A schematic diagram of the structure of a compact reducer provided by the utility model;
[0017] Figure 2 for Figure 1 A schematic diagram of the structure from another perspective shown;
[0018] Figure 3 for Figure 1 The schematic diagram of the cutaway structure shown;
[0019] Figure 4 for Figure 3 The structural schematic diagram of the buffer device shown;
[0020] Figure 5 for Figure 4 The structural schematic diagram of the connecting rod mechanism is shown.
[0021] Numbers in the figure: 1. reducer body; 2. connecting plate; 3. hydraulic rod; 4. support block; 5. collar; 6. sliding rod; 7. trapezoidal block; 8. movable block; 9. wedge block; 10. buffer spring; 11. first mounting seat; 12. second mounting seat; 13. first connecting rod; 14. second connecting rod; 15. tension spring; 16. compression spring; 17. support plate; 18. wear-resistant plate; 19. anti-slip groove. DETAILED DESCRIPTION
[0022] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0023] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 as well as Figure 5 ,in, Figure 1 A schematic diagram of the structure of a compact reducer provided by the utility model; Figure 2 for Figure 1 A schematic diagram of the structure from another perspective shown; Figure 3 for Figure 1 The schematic diagram of the cutaway structure shown; Figure 4 for Figure 3 The structural schematic diagram of the buffer device shown; Figure 5 for Figure 4 The structural schematic diagram of the connecting rod mechanism is shown.
[0024] In the specific implementation process, Figures 1 to 5As shown, the bottom of the reducer body 1 is fixedly connected to a plurality of buffer devices through a connecting plate 2, a wear-resistant plate 18 is arranged on the top of the connecting plate 2, and a plurality of anti-slip grooves 19 are opened on the top of the wear-resistant plate 18. The buffer device includes a shock-absorbing assembly, a plurality of hydraulic rods 3, two support blocks 4 and a plurality of elastic members. The shock-absorbing assembly is fixedly connected to the bottom of the connecting plate 2, and the plurality of hydraulic rods 3 are fixedly connected to the bottom of the connecting plate 2, and the ends of the plurality of hydraulic rods 3 adjacent to the connecting plate 2 are respectively fixedly connected to a plurality of collars 5, and the plurality of collars 5 are fixedly connected to the bottom of the connecting plate 2, and the two support blocks 4 are respectively fixedly connected to the plurality of hydraulic rods. 3 bottom, and a sliding rod 6 is fixedly connected between the two support blocks 4, a support plate 17 is fixedly connected to the bottom of the two support blocks 4, a rubber pad is arranged at the bottom of the support plate 17, a plurality of elastic members are respectively sleeved on the plurality of hydraulic rods 3, a plurality of elastic members are respectively fixedly connected to the bottom of the plurality of collars 5, and one end of the plurality of elastic members away from the collar 5 is respectively fixedly connected to the top of the two support blocks 4, the elastic member is a compression spring 16, the compression spring 16 is sleeved on the hydraulic rod 3, the compression spring 16 is fixedly connected to the bottom of the collar 5, and one end of the compression spring 16 away from the collar 5 is fixedly connected to the top of the connecting plate 2;
[0025] The shock absorbing assembly includes a trapezoidal block 7, two movable blocks 8 and two wedge blocks 9. The two movable blocks 8 are respectively slidably connected to the two ends of the sliding rod 6, and one end of the movable block 8 is respectively fixedly connected with a buffer spring 10, and the buffer spring 10 is fixedly connected to the side wall of the connecting block at one end away from the movable block 8. A damping pad is fixedly connected to the inner wall of the through hole opened at one end of the movable block 8 adjacent to the buffer spring 10. The damping pad is sleeved on the sliding rod 6. The damping pad on the inner wall of the through hole opened by the movable block 8 and the buffer spring 10 can buffer the vibration generated by the reducer body 1. The trapezoidal block 7 is fixedly connected to the bottom of the connecting plate 2, and the two wedge blocks 9 are respectively fixedly connected to the tops of the two movable blocks 8, and a connecting rod mechanism is fixedly connected between the two wedge blocks 9 and the two support blocks 4;
[0026] The connecting rod mechanism includes a first mounting seat 11, a second mounting seat 12 and two first connecting rods 13. The first mounting seat 11 is fixedly connected to the side wall of the support block 4, the second mounting seat 12 is fixedly connected to the side wall of the wedge block 9, the two first connecting rods 13 are rotatably connected to the inner wall of the first mounting seat 11, and the end of the first connecting rod 13 away from the first mounting seat 11 is rotatably connected to the second connecting rod 14, and the end of the second connecting rod 14 away from the first connecting rod 13 is rotatably connected to the inner wall of the second mounting seat 12. A tension spring 15 is fixedly connected between the two first connecting rods 13 and the two second connecting rods 14. When the reducer vibrates, the reducer will move in the direction of the plurality of hydraulic rods 3. The hydraulic rods 3 and the sleeve ring 5 are squeezed and contracted, and the sleeve ring 5 applies extrusion force. The sleeve ring 5 transmits the force generated by the reducer to the compression spring 16. At the same time, the reducer drives the trapezoidal block 7 to contact and squeeze the inclined surfaces in the direction of the two wedge blocks 9, and the two wedge blocks 9 are moved away from each other. The movable block 8 moves toward each other along the sliding rod 6, compressing the two buffer springs 10. Under the elastic action of the two buffer springs 10, the buffering purpose is achieved, and when the two wedge blocks 9 move to both sides, the first connecting rod 13 and the second connecting rod 14 are pressed, so that the two first connecting rods 13 and the two second connecting rods 14 expand outward, stretching the tension spring 15, and further improving the buffering effect.
[0027] The working principle provided by the utility model is as follows: when in use, when the reducer vibrates, the reducer will squeeze and contract in the direction of the plurality of hydraulic rods 3, and apply pressure to the plurality of hydraulic rods 3 and the collar 5. The collar 5 will transmit the force generated by the reducer to the compression spring 16. At the same time, the reducer will drive the trapezoidal block 7 to contact and squeeze the inclined surfaces in the direction of the two wedge blocks 9, and make the two wedge blocks 9 move away from each other, and move toward each other along the sliding rod 6 through the movable block 8, compressing the two buffer springs 10, and achieving the purpose of buffering under the elastic action of the two buffer springs 10, and when the two wedge blocks 9 move to both sides, the first connecting rod 13 and the second connecting rod 14 are pressed, so that the two first connecting rods 13 and the two second connecting rods 14 expand outward, stretching the tension spring 15, and further improving the buffering effect.
[0028] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A compact reducer, comprising a reducer body (1), characterized in that: The bottom of the reducer body (1) is fixedly connected to a plurality of buffer devices via a connecting plate (2); The buffer device comprises a shock absorbing assembly, a plurality of hydraulic rods (3), two support blocks (4) and a plurality of elastic members, wherein the shock absorbing assembly is fixedly connected to the bottom of the connecting plate (2), the plurality of hydraulic rods (3) are fixedly connected to the bottom of the connecting plate (2), and the ends of the plurality of hydraulic rods (3) adjacent to the connecting plate (2) are respectively fixedly connected to a plurality of collars (5), and the plurality of collars (5) are fixedly connected to the bottom of the connecting plate (2), the two support blocks (4) are respectively fixedly connected to the bottom of the plurality of hydraulic rods (3), and a sliding rod (6) is fixedly connected between the two support blocks (4), the plurality of elastic members are respectively sleeved on the plurality of hydraulic rods (3), the plurality of elastic members are respectively fixedly connected to the bottom of the plurality of collars (5), and the ends of the plurality of elastic members away from the collars (5) are respectively fixedly connected to the tops of the two support blocks (4).
2. The compact reducer according to claim 1, characterized in that: The shock absorbing assembly comprises a trapezoidal block (7), two movable blocks (8) and two wedge blocks (9); the two movable blocks (8) are respectively slidably connected to the two ends of the sliding rod (6); one end of the movable block (8) is respectively fixedly connected to a buffer spring (10); one end of the buffer spring (10) away from the movable block (8) is fixedly connected to the side wall of the connecting block; the trapezoidal block (7) is fixedly connected to the bottom of the connecting plate (2); the two wedge blocks (9) are respectively fixedly connected to the tops of the two movable blocks (8); and a connecting rod mechanism is fixedly connected between the two wedge blocks (9) and the two supporting blocks (4).
3. The compact reducer according to claim 2, characterized in that: The connecting rod mechanism comprises a first mounting seat (11), a second mounting seat (12) and two first connecting rods (13); the first mounting seat (11) is fixedly connected to the side wall of the support block (4); the second mounting seat (12) is fixedly connected to the side wall of the wedge block (9); the two first connecting rods (13) are rotatably connected to the inner wall of the first mounting seat (11); one end of the first connecting rod (13) away from the first mounting seat (11) is rotatably connected to the second connecting rod (14); one end of the second connecting rod (14) away from the first connecting rod (13) is rotatably connected to the inner wall of the second mounting seat (12); and tension springs (15) are fixedly connected between the two first connecting rods (13) and the two second connecting rods (14).
4. The compact reducer according to claim 3, characterized in that: The elastic member is a compression spring (16), which is sleeved on the hydraulic rod (3), and the compression spring (16) is fixedly connected to the bottom of the collar (5), and one end of the compression spring (16) away from the collar (5) is fixedly connected to the top of the connecting plate (2).
5. The compact reducer according to claim 4, characterized in that: A support plate (17) is fixedly connected to the bottom of the two support blocks (4).
6. The compact reducer according to claim 5, characterized in that: A wear-resistant plate (18) is arranged on the top of the connecting plate (2), and a plurality of anti-slip grooves (19) are opened on the top of the wear-resistant plate (18).
7. The compact reducer according to claim 6, characterized in that: A rubber pad is provided at the bottom of the support plate (17).