Rotary temperature-adjusting kiln structure
By setting up feed kilns and combustion kilns on the same side of the greenhouse, and using the inclined connection of the rotary structure and multiple transmission parts, the problems of limited temperature difference range and poor material transmission in the existing technology are solved, and the smoothness of sintered materials is achieved Transmission and efficient temperature jump.
Patent Information
- Application Number
- CN202320111479.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-14
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2033-01-14
AI Technical Summary
In the prior art, the temperature difference range of the instantaneous temperature jump sintering process is limited, the sintered material is easily blocked during the transmission process, and the temperature adjustment structure design is not convenient for the smooth transmission of the material.
A rotary temperature-regulating kiln structure is designed. By setting up a feed kiln and a combustion kiln on the same side of the greenhouse, and using the inclined connection between the rotary structure and multiple transmission parts, the smooth steering of the sintered material and the temperature difference is improved.
It effectively avoids blockage of sintered materials, improves the temperature difference range of instantaneous jump temperature, and ensures smooth material transmission and sintering quality.
Smart Images

Figure CN222364385U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of lightweight aggregates, and in particular to a rotary temperature-regulating kiln structure. Background Art
[0002] The Chinese invention with patent application number 201010240962.6 discloses a method for manufacturing energy pellets using instantaneous temperature jump sintering. The preparation steps include an instantaneous temperature jump step, and the temperature in the kiln instantly jumps from 200-400°C to 700-900°C. To realize this process, the sintering material needs to be able to be quickly transmitted in two kiln bodies with different temperatures during the transmission process, and at the same time, a large temperature difference must be ensured between the two kiln bodies to achieve the instantaneous temperature jump sintering process.
[0003] In response to this process requirement, a Chinese invention patent with a patent application number of 201010288822.6 discloses a kiln structure with adjustable temperature, in which a temperature-adjusting chamber is connected to the middle section of a strip-shaped kiln body, wherein the strip-shaped kiln body includes a feed kiln body and a discharge kiln body, and the outlet end of the feed kiln body and the inlet end of the discharge kiln body are respectively connected to the temperature-adjusting chamber; in this embodiment, the strip-shaped kiln body is a curved kiln body, and can also be a straight kiln body. The temperature-adjusting chamber includes at least one exhaust port and at least one air inlet, wherein the exhaust port and the air inlet can be opened or closed respectively. By controlling the closing or opening of the exhaust port and the air inlet of the temperature-adjusting chamber, the sintering temperature of the middle section of the kiln body can be effectively controlled and adjusted. In particular, by utilizing the function of the temperature-adjusting chamber, the temperature can be instantly adjusted and jumped during the sintering process, and the surface of the sintered lightweight aggregate product can be vitrified. However, it was found in actual production that the instantaneous temperature jump range of this structure is limited, and the adjustable temperature is also limited, which is somewhat different from the actual process requirements. At the same time, the process of sintering materials entering the discharging kiln body from the feed kiln body is not smooth and is prone to blockage. The feed kiln body and the discharging kiln body need to be set on the same side of the temperature control room due to volume reasons, so that the sintering materials need to turn around when using gravity transmission to enter the discharging kiln body for sintering. A large angle turn will cause blockage at the end of the discharging kiln body, which is not conducive to the smooth transmission of the sintering materials. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In order to solve the above problems in the prior art, the utility model provides a rotary temperature-regulating kiln structure, which realizes the rapid turning of sintering materials through a specially designed rotary structure, is not prone to blockage, and can effectively increase the temperature difference range required for instantaneous temperature jump.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:
[0008] A rotary temperature-regulating kiln structure, characterized in that: it comprises a feeding kiln and a combustion kiln arranged on the same side of an isolating chamber; the feeding kiln is located above the combustion kiln; the sintering material entering through the feeding kiln enters the combustion kiln after being turned around by the rotary structure arranged in the isolating chamber under the action of gravity; the feeding port of the combustion kiln is arranged at an interval at the discharge port of the rotary structure on the outside of the isolating chamber relative to the outer side of the isolating chamber.
[0009] Furthermore, the rotary structure includes a first transmission part, a second transmission part, and a third transmission part which are connected in sequence and inclined toward the direction of gravity; the first transmission part is fixedly connected to the feeding kiln; and the discharge port of the third transmission part is arranged opposite to the feeding port of the combustion kiln.
[0010] Furthermore, the angle between the first transmission part and the second transmission part is greater than or equal to 90°; the angle between the second transmission part and the third transmission part is greater than or equal to 90°.
[0011] Furthermore, the first transmission part is connected with the middle part of the second transmission part to form a first temporary storage part for temporarily accommodating sintered materials at the high end of the second transmission part; the second transmission part is connected with the middle part of the third transmission part to form a second temporary storage part for temporarily accommodating sintered materials at the high end of the third transmission part.
[0012] Furthermore, the first transmission part, the second transmission part and the third transmission part are all straight open semi-cylindrical structures; and the high ends of the second transmission part and the third transmission part are both provided with end sealing plates.
[0013] Furthermore, the third transmission part passes through the side wall of the insulation chamber and continues to extend outward to form a discharge part; the inlet of the combustion kiln is arranged opposite to the discharge part.
[0014] Furthermore, the insulating room includes at least one air exhaust port and at least one air inlet port; the air exhaust port and the air inlet port can be opened or closed respectively.
[0015] Furthermore, the air outlet is provided with an air exhaust cover, which can open or close the air outlet; the air inlet is provided with an air inlet cover, which can open or close the air inlet.
[0016] Furthermore, a water reservoir for absorbing heat from the insulation chamber is provided on the top of the insulation chamber.
[0017] Furthermore, the exhaust port is arranged through the water reservoir.
[0018] (III) Beneficial effects
[0019] The beneficial effects of the utility model are as follows: the rotation of the sintering material is effectively realized through the rotary structure, the possibility of sintering material blockage is reduced, and at the same time the setting position of the combustion kiln is changed, and the temperature difference between the feeding kiln and the combustion kiln is increased by using the insulation chamber, and the position of the combustion kiln is set at intervals, so that the sintering material can achieve an instantaneous temperature jump when it comes out of the discharge part and enters the combustion kiln. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 This is a schematic diagram of the kiln structure of the utility model; DETAILED DESCRIPTION
[0022] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents the selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model.
[0023] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] For example, please refer to Figure 1 As shown:
[0026] A rotary temperature-controlled kiln structure comprises a feeding kiln 100 and a combustion kiln 300 arranged on the same side of an insulation chamber 200; the feeding kiln 100 is located above the combustion kiln 300; the feeding kiln 100 and the combustion kiln 300 are arranged on the same side because when the device is used to sinter energy pellets, the feeding kiln 100 and the combustion kiln 300 have a long length. If they are arranged on both sides, the overall occupied area of the device will be greatly increased. Therefore, for the purpose of saving space and reducing costs, it is preferred to place the feeding kiln 100 and the combustion kiln 300 on the same side. 00 is arranged on the same side as the combustion kiln 300; the sintered material 400 entering through the feeding kiln 100 is turned around by gravity through the rotating structure 201 arranged in the insulation chamber 200 and then enters the combustion kiln 300; the feeding port 310 of the combustion kiln 300 is arranged at an interval outside the insulation chamber 200 at the discharge port of the rotating structure 201; the rotating structure 201 is used to reverse the sintered material 400, and use gravity to make the sintered material 400 in the rotating structure 201 Smooth sliding; the rotary structure 201 includes a first transmission part 210, a second transmission part 220, and a third transmission part 230 which are connected in sequence and tilted in the direction of gravity. After being connected in this way, each transmission part of the rotary structure 201 is tilted in the direction of gravity, so that the sintered material 400 can pass through the transmission part in sequence and move downward under the action of gravity; the first transmission part 210 is fixedly connected to the feeding kiln 100; the discharge port of the third transmission part 230 is arranged opposite to the feeding port 310 of the combustion kiln 300; the three-stage structure is used for transmission, which can increase the movement path of the sintered material, and at the same time, multiple reversals are used to realize the steering of the sintered material 400. Compared with the one-time steering in the original scheme, congestion can be better avoided. Since the weight of the sintered material itself is not large, congestion is prone to occur in the V-shaped tube or similar structure using one-time steering; and multiple steering can reduce the turning angle each time and provide more buffer space, thereby effectively avoiding congestion;
[0027] In one embodiment of the utility model, the angle between the first transmission part 210 and the second transmission part 220 is greater than or equal to 90°; the angle between the second transmission part 220 and the third transmission part 230 is greater than or equal to 90°; when the angle between two adjacent transmission parts is larger, the transmission is smoother, and in order to achieve rotation, the angle is not allowed to be too large. Usually, when the angle is greater than 90°, blockage can be avoided. In order to further increase the angle, the angle between the two adjacent transmission parts can be appropriately adjusted by changing the angle between the feeding kiln 100 and the combustion kiln 300.
[0028] In one embodiment of the present invention, the first transmission part 210 is connected to the middle part of the second transmission part 220 to form a first temporary storage part 221 for temporarily accommodating the sintering material 400 at the high end of the second transmission part 220; the second transmission part 220 is connected to the middle part of the third transmission part 230 to form a second temporary storage part 231 for temporarily accommodating the sintering material 400 at the high end of the third transmission part 230; by adding the first temporary storage part 221, the possibility of blockage can be further reduced. When the sintering material 400 enters the second transmission part 220 from the first transmission part 210, if the sintering material 400 descends too fast, it will still be partially stacked at the corner. Through the first temporary storage part 221, the stacked sintering material 400 can be squeezed or impacted and then enter the first temporary storage part 221, thereby reducing the accumulation of the sintering material 400 between the first transmission part 210 and the second transmission part 230. The sintered material 400 at the connection between the two transmission parts 220 can further reduce the occurrence of congestion; similarly, the second temporary storage part 231 has the same function; the first transmission part 210, the second transmission part 220, and the third transmission part 230 are all straight open semi-cylindrical structures; usually an open semi-cylindrical structure is set for transmission, which can achieve more contact area between the sintered material 400 and the air, so that the heat of the sintered material 400 can be better dissipated into the insulation room 200; the high ends of the second transmission part 220 and the third transmission part 230 are both provided with end sealing plates 240; the high end refers to the highest end of the second transmission part 220 and the third transmission part 230; the purpose of setting the end sealing plate 240 is to prevent the descending sintered material 400 from falling from the high end when colliding and squeezing with the transmission part, and to achieve a semi-closed effect through the end sealing plate 240.
[0029] In one embodiment of the present invention, the third transmission part 230 passes through the side wall of the insulating chamber 200 and continues to extend outward to have a discharge part 250; the feed port 310 of the combustion kiln 300 is arranged opposite to the discharge part 250; the combustion kiln 300 is arranged at an interval on the outside of the insulating chamber 200, so the feed port 310 of the combustion kiln 300 is not directly connected to the insulating chamber 200; the feed port 310 is arranged relative to the discharge part 250, and the sintered material 400 flies into the feed port 310 after coming out of the discharge part 250. By setting the discharge part 250, the interval between the feed port 310 and the insulating chamber 200 can be increased, thereby reducing the influence of the high temperature in the combustion kiln 300 on the insulating chamber 200, ensuring a high temperature difference between the combustion kiln 300 and the insulating chamber 200, so that the sintered material 400 can enter the feed port 310 from the discharge part 250 to achieve an instantaneous temperature jump.
[0030] In one embodiment of the utility model, the insulation room 200 includes at least one exhaust port 260 and at least one air inlet 270; the exhaust port 260 and the air inlet 270 can be opened or closed respectively; the exhaust port 260 is provided with an exhaust cover 261, and the exhaust cover 261 can open or close the exhaust port 260; the air inlet 270 is provided with an air inlet cover 271, and the air inlet cover 271 can open or close the air inlet 270; by adjusting the opening and closing of the air inlet cover 271 and the exhaust cover 261, the The temperature of the insulating chamber 200 can be controlled, so as to better ensure the temperature inside the insulating chamber 200; a water reservoir 280 for absorbing the heat of the insulating chamber 200 is disposed on the top of the insulating chamber 200; the exhaust vent 260 is disposed through the water reservoir 280; the heat of the insulating chamber 200 is transferred to the water reservoir 280 through the exhaust vent 260, so as to avoid the temperature of the insulating chamber 200 being too high, and the heat of the sintered material 400 and the insulating chamber 200 can be effectively utilized for resource utilization and cost saving.
[0031] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.
Claims
1. A rotary temperature-adjusting kiln structure, characterized in that: It comprises a feeding kiln and a combustion kiln arranged on the same side of an isolating chamber; the feeding kiln is located above the combustion kiln; the sintering material entering through the feeding kiln enters the combustion kiln after being turned around by gravity through a rotating structure arranged in the isolating chamber; the feeding port of the combustion kiln is arranged at an interval at the discharge port of the rotating structure outside the isolating chamber relative to the discharge port of the rotating structure.
2. A rotary temperature-adjusting kiln structure according to claim 1, characterized in that: The rotary structure includes a first transmission part, a second transmission part, and a third transmission part which are connected in sequence and arranged tilted toward the gravity direction; the first transmission part is fixedly connected to the feeding kiln; the discharge port of the third transmission part is arranged opposite to the feeding port of the combustion kiln.
3. A rotary temperature-adjusting kiln structure according to claim 2, characterized in that: The angle between the first transmission part and the second transmission part is greater than or equal to 90°; the angle between the second transmission part and the third transmission part is greater than or equal to 90°.
4. A rotary temperature-adjusting kiln structure according to claim 2, characterized in that: The first transmission part is connected with the middle part of the second transmission part to form a first temporary storage part for temporarily accommodating sintering materials at the high end of the second transmission part; the second transmission part is connected with the middle part of the third transmission part to form a second temporary storage part for temporarily accommodating sintering materials at the high end of the third transmission part.
5. A rotary temperature-adjusting kiln structure according to claim 2, characterized in that: The first transmission part, the second transmission part and the third transmission part are all straight open semi-cylindrical structures; the high ends of the second transmission part and the third transmission part are both provided with end sealing plates.
6. A rotary temperature-adjusting kiln structure according to claim 2, characterized in that: The third transmission part passes through the side wall of the insulation chamber and continues to extend outward to form a discharge part; the inlet of the combustion kiln is arranged opposite to the discharge part.
7. The rotary temperature-adjusting kiln structure according to claim 1, characterized in that: The insulating room comprises at least one air outlet and at least one air inlet; the air outlet and the air inlet can be opened or closed respectively.
8. A rotary temperature-adjusting kiln structure according to claim 7, characterized in that: The air outlet is provided with an air outlet cover, which can open or close the air outlet; the air inlet is provided with an air inlet cover, which can open or close the air inlet.
9. The rotary temperature-adjusting kiln structure according to claim 7, characterized in that: A water storage tank for absorbing the heat of the insulation chamber is arranged on the top of the insulation chamber.
10. A rotary temperature-adjusting kiln structure according to claim 9, characterized in that: The air outlet is arranged through the water reservoir.
Citation Information
Patent Citations
Method for preparing energy aggregates by sintering with instantly heating up
CN102344288B
Kiln structure with adjustable temperature
CN102410732A