Discharging device of vertical cooling kiln

By introducing the design of balls and removable protective parts into the unloading device of the vertical cooling kiln, the problems of increased friction and difficulty in maintenance when handling large particle materials are solved, achieving higher wear resistance and more convenient maintenance. .

CN222364409UActive Publication Date: 2025-01-17PANZHIHUA BINGYANG TECH CO LTD
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Patent Information

Application Number
CN202421150924.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-17
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

When the cutting device of the existing vertical cooling kiln is used to process large-particle materials, the materials cannot effectively accumulate, resulting in increased friction, easy damage to the fin plate, and difficult maintenance.

Method used

A unloading device including a base body, a support frame, a connecting groove, an inner guide plate, a positioning groove, a positioning ring and protective parts is designed. The material friction is reduced through the rolling of the balls, and quick replacement is achieved through the detachable protective parts.

Benefits of technology

It effectively reduces the friction between the material and the unloading device, improves the wear resistance and service life of the equipment, simplifies the maintenance process, and reduces the workload and maintenance difficulty.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a discharging device of a vertical cooling kiln. The discharging device comprises a base body, a supporting frame, a connecting groove, an inner guide plate, a positioning groove, a positioning ring and a protection piece. According to the blanking device, the connecting groove is arranged, so that the stability of the inner guide plate and the base body during bolt installation is enhanced conveniently, friction between materials and the blanking device is reduced through rolling of the balls when the materials are blanked through installation of the protective piece, and after the balls are abraded in a large area, the materials can be prevented from falling off. Large-area and rapid disassembly can be achieved by disassembling the corresponding annular protection pieces, maintenance convenience is improved, the protection pieces are arranged in the inner guide plate, the positioning blocks with the large diameter are used for achieving the fixing effect, the upper ends and the lower ends of the positioning blocks are fixed under the action of the inner guide plate and the positioning rings, and the service life of the inner guide plate is prolonged. Therefore, the rolling space of the balls with small diameters is increased, and the protective part is quickly mounted and dismounted.
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Description

Technical Field

[0001] The utility model relates to the relevant field of vertical cooling kilns, in particular to a material discharge device of a vertical cooling kiln. Background Art

[0002] Under the guidance of the national overall policy of energy conservation and emission reduction, in order to significantly reduce the use of industrial energy, the steel industry attaches great importance to taking relevant measures to optimize the production process and control the energy consumption of the process to reduce the energy consumption of the enterprise. Among them, the recovery and utilization of waste heat in each production link has become one of the most effective ways to save energy and reduce emissions. In order to be able to more effectively recover the waste heat of hot sintered ore, the vertical cooling kiln recovery method is currently generally adopted, which solves the problem of low waste heat recovery efficiency caused by air leakage in the previous sintered ore cooling (ring cooling, belt cooling) equipment, thereby being able to recover the waste heat of hot sintered ore to the greatest extent.

[0003] The Chinese patent with the patent number CN201420038482.5 discloses "A lower hopper of a vertical cooling kiln". Through the arrangement of fin plates and grooves, and the inner lining plate formed by splicing small-area rectangular sub-lining plates, the friction between the base plate and the material is reduced, solving the technical problems of the existing lower hopper having poor wear resistance, short service life and inconvenient maintenance and replacement, thereby ensuring the effect of waste heat recovery and the stable operation of the waste heat recovery system;

[0004] This structure has certain advantages, but still has some shortcomings:

[0005] During the use of this structure, when the material particles are large, the material cannot be accumulated on the fin plate, and thus the friction between the material and the hopper base plate cannot be reduced. At the same time, regardless of whether the material is accumulated on the fin plate, the inner surface of the fin plate is susceptible to friction. When a large area of ​​the fin plate is damaged by friction, the corresponding large area of ​​the sub-liner needs to be disassembled and replaced, which is labor-intensive and increases the difficulty of maintenance. Utility Model Content

[0006] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides a material unloading device for a vertical cooling kiln.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a material unloading device for a vertical cooling kiln, comprising a base, a support frame, a connecting groove, an inner guide plate, a positioning groove, a positioning ring, and a protective member;

[0008] A support frame is fixed on the outer side of the base, and a connecting groove is provided on the inner side of the base;

[0009] An inner guide plate is fixed to the inner side of the base body by bolts;

[0010] A positioning groove is provided on the inner side of the inner guide plate, and a positioning ring is placed inside the positioning groove;

[0011] The protective member is fixed with the inner guide plate bolts.

[0012] As a further solution of the utility model, the protective member includes a support ring, a ball, a spacer block, and a positioning block. The outer side of the support ring is rotatably connected with the ball and the positioning block, the inner side of the spacer block is fixed to the support ring, and the upper and lower ends of the positioning block are respectively in contact with the inner guide plate and the positioning ring.

[0013] As a further solution of the utility model, the balls and spacers are provided in multiple groups, and the balls and spacers are distributed adjacent to each other, so as to avoid movement obstruction between two adjacent groups of balls under the action of the circular support ring. The spacers are provided to enable the balls to roll smoothly.

[0014] As a further solution of the utility model, both ends of the spacer are arc-shaped, which are adapted to the shape of the ball.

[0015] As a further solution of the utility model, the diameter of the positioning block is larger than the diameter of the ball. The positioning block is in contact with the inner guide plate and the positioning ring, so that the protective element is stably installed inside the inner guide plate and provides space for the ball to roll.

[0016] As a further solution of the utility model, the bottom end of the positioning ring is arc-shaped, providing an adaptable space for the rolling of the ball.

[0017] As a further solution of the utility model, the outer side of the inner guide plate fits with the inner side of the connecting groove. By placing the inner guide plate in the connecting groove, it is convenient to subsequently lock and fix the inner guide plate to the base with bolts, thereby improving stability during installation.

[0018] As a further solution of the utility model, the support ring is made of a heat-resistant alloy, and has the advantages of stable structure and excellent mechanical, material and chemical properties under high-temperature use environment conditions.

[0019] As a further solution of the utility model, the surfaces of the balls, spacers and positioning blocks are sprayed with wear-resistant coatings. The wear-resistant material is preferably a high-temperature ceramic coating that can remain stable at high temperatures and has the characteristics of corrosion resistance, wear resistance and non-flaking.

[0020] Compared with the prior art, the utility model provides a feeding device for a vertical cooling kiln, which has the following beneficial effects:

[0021] 1. In the utility model, the connection groove is provided to enhance the stability of the inner guide plate and the base bolt during installation, and the installation of the protective member allows the material to be discharged by relying on the rolling of the ball, thereby reducing the friction between the material and the discharge device. Moreover, when the ball is worn over a large area, the corresponding annular protective member can be disassembled to achieve large-scale and rapid disassembly, thereby improving the convenience of maintenance.

[0022] 2. In the utility model, a protective member is arranged inside the inner guide plate, and a positioning block with a larger diameter is used to fix the positioning block, so that the upper and lower ends of the positioning block are fixed by the inner guide plate and the positioning ring, thereby increasing the rolling space for the ball with a smaller diameter, and realizing the rapid installation and removal of the protective member. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0024] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0025] Figure 3 It is a detailed enlarged structural schematic diagram of the utility model;

[0026] Figure 4 It is a schematic diagram of the planar structure of the protective element of the utility model;

[0027] Figure 5 It is a schematic diagram of the cross-sectional structure of the protective element of the utility model.

[0028] Among them: base -1, support frame -2, connecting groove -3, inner guide plate -4, positioning groove -5, positioning ring -6, protective part -7, support ring -71, ball -72, spacer block -73, positioning block -74. DETAILED DESCRIPTION

[0029] In order to further explain the technical solution of the present utility model, it is described in detail through specific embodiments below.

[0030] See also Figure 1-3 In the present utility model embodiment:

[0031] A material unloading device for a vertical cooling kiln comprises a base 1, a support frame 2, a connecting groove 3, an inner guide plate 4, a positioning groove 5, a positioning ring 6 and a protective member 7; the support frame 2 is fixed to the outer side of the base 1, and the connecting groove 3 is arranged on the inner side of the base 1; the inner guide plate 4 is fixed to the inner side of the base 1 by bolts; the inner side of the inner guide plate 4 is provided with a positioning groove 5, and a positioning ring 6 is placed inside the positioning groove 5; the protective member 7 is fixed to the inner guide plate 4 by bolts, and the bottom end of the positioning ring 6 is arc-shaped, providing an adaptable space for the rolling of a ball 72, and the outer side of the inner guide plate 4 is matched with the inner side of the connecting groove 3. By placing the inner guide plate 4 in the connecting groove 3, it is convenient to lock and fix the inner guide plate 4 with the base 1 by bolts, thereby improving the stability during installation.

[0032] See also Figure 4-5 , in the embodiment of the utility model:

[0033] The protective member 7 comprises a support ring 71, a ball 72, a spacer 73 and a positioning block 74. The outer side of the support ring 71 is rotatably connected with the ball 72 and the positioning block 74 respectively. The inner side of the spacer 73 is fixed to the support ring 71. The upper and lower ends of the positioning block 74 are in contact with the inner guide plate 4 and the positioning ring 6 respectively. There are multiple groups of balls 72 and spacers 73, and the balls 72 and the spacers 73 are adjacently distributed to avoid movement obstruction between the two adjacent groups of balls 72 under the action of the circular support ring 71. The spacer 73 is arranged so that the balls 72 can roll smoothly. Both ends of the spacer 73 are arc-shaped, which is adapted to the shape of the balls 72. The positioning block 74 is provided with a plurality of groups of balls 72 and spacers 73, and the balls 72 and the spacers 73 are adjacently distributed to avoid movement obstruction between the two adjacent groups of balls 72 under the action of the circular support ring 71. The spacer 73 is arranged so that the balls 72 can roll smoothly. The two ends of the spacer 73 are arc-shaped, which is adapted to the shape of the balls 72. The diameter of 4 is larger than the diameter of the ball 72. The positioning block 74 is in contact with the inner guide plate 4 and the positioning ring 6, so that the protective member 7 is stably installed inside the inner guide plate 4 and provides space for the rolling of the ball 72. The surfaces of the ball 72, the spacer block 73 and the positioning block 74 are sprayed with wear-resistant coating. The wear-resistant material is preferably a high-temperature ceramic coating, which can remain stable at high temperatures and has the characteristics of corrosion resistance, wear resistance and non-flaking. The support ring 71 is made of a heat-resistant alloy. Under high-temperature use environment conditions, it has the advantages of stable organization and excellent mechanical, material and chemical properties, is not easy to deform, and can play a role in stably supporting the rolling of the ball 72.

[0034] refer to Figure 1-Figure 5 When in use, the inner guide plate 4 is embedded in the connecting groove 3 to make it initially stabilized inside the base 1, and is fastened with bolts, the protective member 7 is vertically placed on the inner side of the positioning groove 5, and the positioning ring 6 is used to press the protective member 7 down, and multiple sets of bolts are used to fix it, so that the positioning block 74 in the protective member 7 is squeezed and fixed by the positioning ring 6, thereby fixing the protective member 7 inside, and the ball with a diameter smaller than the positioning block 74 can roll in the installation space, and then the blanking device is installed through the support frame 2;

[0035] When the material is conveyed, the material comes into contact with the ball 72, and the ball 72 is forced to roll, thereby reducing the friction between the material and the ball 72;

[0036] When the protective member 7 is worn over a large area due to material abrasion, the annular protective member 7 installed inside can be removed by removing the positioning ring 6, thereby realizing rapid replacement of the protective member 7 over a large area.

[0037] The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will not explain the control method and wiring arrangement in detail.

[0038] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.

[0039] The above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A material unloading device for a vertical cooling kiln, characterized in that: It comprises a base (1), a support frame (2), a connecting groove (3), an inner guide plate (4), a positioning groove (5), a positioning ring (6), and a protective member (7); A support frame (2) is fixed on the outer side of the base (1), and a connecting groove (3) is provided on the inner side of the base (1); An inner guide plate (4) is fixed to the inner side of the base (1) by bolts; A positioning groove (5) is provided on the inner side of the inner guide plate (4), and a positioning ring (6) is placed inside the positioning groove (5); The protective member (7) is fixed to the inner guide plate (4) by bolts.

2. The material discharge device of the vertical cooling kiln according to claim 1, characterized in that: The protective member (7) comprises a support ring (71), a ball (72), a spacer (73) and a positioning block (74); the outer side of the support ring (71) is rotatably connected to the ball (72) and the positioning block (74); the inner side of the spacer (73) is fixed to the support ring (71); and the upper and lower ends of the positioning block (74) are in contact with the inner guide plate (4) and the positioning ring (6) respectively.

3. The material discharge device of the vertical cooling kiln according to claim 2 is characterized in that: The balls (72) and the spacers (73) are provided in multiple groups, and the balls (72) and the spacers (73) are distributed adjacent to each other.

4. The material discharge device of the vertical cooling kiln according to claim 2, characterized in that: Both ends of the spacer (73) are arc-shaped.

5. The material discharge device of the vertical cooling kiln according to claim 2, characterized in that: The diameter of the positioning block (74) is larger than the diameter of the ball (72).

6. The material discharge device of the vertical cooling kiln according to claim 1, characterized in that: The bottom end of the positioning ring (6) is arc-shaped.

7. The material discharge device of the vertical cooling kiln according to claim 1, characterized in that: The outer side of the inner guide plate (4) fits into the inner side of the connecting groove (3).

Citation Information

Patent Citations

  • Discharge hopper of vertical cooling kiln

    CN203719428U