Simple and convenient sinter sampling device

By designing a simple sintered ore sampling device, the combination of rotating hopper and conveying belt and the combination of sample conveying belt is solved, and the safety hazards and low efficiency of manual sampling in the existing technology are achieved, and an efficient and safe sintered ore sampling process is achieved. .

CN222364813UActive Publication Date: 2025-01-17YANGCHUN NEW STEEL CO LTD
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Patent Information

Application Number
CN202420742977.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2025-01-17
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

The existing sintered ore sampling equipment is done manually, which has safety hazards and high working intensity, difficult to control the sampling volume and low efficiency.

Method used

A simple sintered ore sampling device is designed, using a rotary hopper and a sample conveying belt. It is decoupled from the conveying belt through a rotary hopper to avoid manual direct contact with the belt. It collects materials using the unloading trough and the material guide trough, and the sample conveying belt is Transfer the material to the designated location.

Benefits of technology

It improves the safety and efficiency of the sampling process, reduces the intensity of manual operation, and ensures the accuracy and stability of the sampling volume.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a simple and convenient sinter sampling device which comprises a sampling and receiving hopper and a rotating shaft, a receiving opening is formed in the top of the sampling and receiving hopper, a slope is arranged at the bottom of the sampling and receiving hopper, a discharging opening is formed in the bottom of the slope, and the sampling and receiving hopper is installed on the rotating shaft; when the sampling and receiving hopper rotates to a first position, the receiving opening is in butt joint with the discharging end of the conveying belt; and when the sampling and receiving hopper rotates to a second position, the receiving opening keeps away from the discharging end of the conveying belt. The operation is simple and the safety is high.
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Description

Technical Field

[0001] The utility model relates to the field of steel production, in particular to a simple sintered ore sampling device. Background Art

[0002] The quality of sintered ore has an important impact on the stability and smooth operation of the blast furnace. During the smelting process, the sintered ore is required to have good strength and metallurgical performance indicators. Therefore, the sintered ore is sampled and tested every two hours. The smelting parameters and processes of the blast furnace are adjusted according to the test data to ensure the stability of the furnace condition and avoid the influence of the output, quality, energy consumption and other indicators of blast furnace ironmaking due to the fluctuation of sintered ore quality. The stability of the sintered ore sampling equipment is particularly important.

[0003] At present, the sampling and sample preparation of sintered ore are all done manually by on-the-job personnel, and then sent to relevant laboratories for testing. There are many problems in the whole sampling process: ① Manual sampling and startup are required when the belt conveyor is running, which poses a safety hazard; ② When the sampling belt runs to the discharge port, the sampling volume is not easy to control. The actual sampling volume required is only about 10kg, and the excess needs to be sent back to the belt. Sampling is done every two hours, which results in high workload and work intensity. Utility Model Content

[0004] The utility model aims to provide a simple sintered ore sampling device which is simple to operate and highly safe.

[0005] A simple sintered ore sampling device comprises: a sampling hopper and a rotating shaft, wherein the top of the sampling hopper is provided with a material receiving opening, the bottom of the sampling hopper is provided with a slope, the bottom of the slope is provided with a discharge opening, and the sampling hopper is installed on the rotating shaft; when the sampling hopper is rotated to a first position, the material receiving opening is connected to the discharge end of a conveyor belt; when the sampling hopper is rotated to a second position, the material receiving opening avoids the discharge end of the conveyor belt.

[0006] In one embodiment, the rotating shaft includes an upper half shaft and a lower half shaft, the top of the sampling hopper is installed on the bottom of the upper half shaft, and the bottom of the sampling hopper is installed on the top of the lower half shaft.

[0007] In one of the embodiments, a side wall of the sampling hopper is provided with an observation window.

[0008] In one embodiment, the material receiving opening and the observation window are located on both sides of the rotating shaft.

[0009] In one of the embodiments, the simple sintered ore sampling device further includes a material guide trough, which is arranged at an angle, and the upper end of the material guide trough is connected to the discharge opening.

[0010] In one of the embodiments, the simple sintered ore sampling device further includes a sample conveying belt, and the lower end of the material guide trough is connected to the sample conveying belt.

[0011] In one embodiment, the material discharging opening and the material receiving opening are located on two sides of the rotating shaft.

[0012] In one of the embodiments, a discharge chute is provided at the material receiving opening, the discharge chute is tilted, the upper end of the discharge chute is connected to the lower edge of the material receiving opening, and the lower end of the discharge chute is tilted downward.

[0013] In one of the embodiments, the simple sintered ore sampling device further includes a rotation driving device, and the rotation driving device is connected to the rotating shaft.

[0014] In one embodiment, the sampling and receiving hopper is basically in the shape of a right triangle, one right-angled side of the right triangle is horizontal, and the other right-angled side is vertical, the sampling and receiving opening is located on the horizontal right-angled side of the right triangle, the hypotenuse of the right triangle constitutes the slope, and the vertical right-angled side of the right triangle is basically parallel to the rotation axis.

[0015] Compared with the prior art, the advantages of the simple sintered ore sampling device of the utility model are:

[0016] 1. Sampling is carried out by rotation, which is simple to operate and the sampling personnel do not need to directly contact the space where the conveyor belt runs, thus avoiding accidental injuries.

[0017] 2. A discharge chute and a guide chute are set. When the sampling hopper rotates, the discharge chute swings in the opening at the upper end of the guide chute, and the samples falling from the discharge chute are collected by the guide chute to avoid scattering.

[0018] 3. Set up a sample delivery belt. The material guide trough and the sample delivery belt can cooperate to transport the samples to the designated location. During the sampling process, workers do not need to get close to the sampling point, which improves safety.

[0019] The present invention will become more clear through the following description in conjunction with the accompanying drawings, which are used to explain the embodiments of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1This is a schematic diagram of the main view of a simple sintered ore sampling device according to an embodiment of the utility model;

[0022] Figure 2 It is a top view schematic diagram of a simple sintered ore sampling device according to an embodiment of the utility model;

[0023] Figure 3 It is a right side schematic diagram of a simple sintered ore sampling device according to an embodiment of the utility model;

[0024] Figure 4 It is a three-dimensional structural schematic diagram of a simple sintered ore sampling device according to an embodiment of the utility model.

[0025] Among them, 10, sampling hopper, 11, material receiving opening, 12, slope, 13, discharge opening, 14, observation window, 15, discharge chute, 20, rotating shaft, 21, upper half shaft, 22, lower half shaft, 30, conveying belt, 40, material guide chute, 50, sample delivery belt, 60, driving device. DETAILED DESCRIPTION

[0026] Embodiments of the present invention will now be described with reference to the accompanying drawings.

[0027] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] In this embodiment, Figure 1-4As shown, a simple sintered ore sampling device comprises: a sampling hopper 10 and a rotating shaft 20. The top of the sampling hopper 10 is provided with a receiving opening 11, the bottom of the sampling hopper 10 is provided with a slope 12, the bottom of the slope 12 is provided with a discharge opening 13, and the sampling hopper 10 is installed on the rotating shaft 20; when the sampling hopper 10 is rotated to the first position, the receiving opening 11 is connected to the discharge end of the conveyor belt 30; when the sampling hopper 10 is rotated to the second position, the receiving opening 11 avoids the discharge end of the conveyor belt 30. The sampling hopper 10 can rotate in both directions by means of the rotating shaft 20, such as Figure 2 , 4 As indicated by the arrow. When sampling is required, the sampling hopper 10 is rotated to the first position, and the material falls from the output end of the conveyor belt 30, passes through the receiving opening 11 and falls into the sampling hopper 10, slides down through the slope 12, and is then discharged through the discharge opening 13; when enough samples are taken, the sampling hopper 10 is rotated to the second position without affecting the normal unloading operation. In this embodiment, the simple sintered ore sampling device also includes a rotating drive device 60, and the drive device 60 is connected to the rotating shaft 20. Sampling is performed by driving the rotating shaft 20 to rotate by the drive device 60. The sampling personnel do not need to directly contact the space where the conveyor belt 30 runs, thereby avoiding accidental injuries.

[0030] The sampling and receiving hopper 10 is basically a right triangle, with one right-angled side of the right triangle being horizontal and the other right-angled side being vertical. The sampling and receiving opening 11 is located on the horizontal right-angled side of the right triangle, the hypotenuse of the right triangle forms a slope 12, and the vertical right-angled side of the right triangle is basically parallel to the rotating shaft 20.

[0031] The rotating shaft 20 includes an upper semi-shaft 21 and a lower semi-shaft 22. The top of the sampling hopper 10 is mounted on the bottom of the upper semi-shaft 21. Specifically, the upper semi-shaft 21 is connected to the horizontal right-angled side of the right triangle through a flange; the bottom of the sampling hopper 10 is mounted on the top of the lower semi-shaft 22. Specifically, the lower semi-shaft 22 is connected to the sampling hopper 10 through a flange. With such a design, the sampling hopper 10 is basically bilaterally symmetrical relative to the rotating shaft 20. The sampling hopper 10 is jointly supported by the upper semi-shaft 21 and the lower semi-shaft 22, and the force is stable, which can prevent overturning caused by the impact of falling materials.

[0032] The side wall of the sampling hopper 10 is provided with an observation window 14. The material receiving opening 11 and the observation window 14 are located on both sides of the rotating shaft 20, so that when the sampling hopper 10 is rotated to the first position, the material receiving opening 11 is rotated to the bottom of the discharge end of the conveyor belt 30, and the observation window 14 faces outward, so that it is convenient to observe the falling material through the observation window 14. In this embodiment, the observation window 14 is close to the top of the sampling hopper 10 to prevent the material from scattering from the observation window 14.

[0033] A discharge chute 15 is provided at the material receiving opening 11. The discharge chute 15 is tilted, the upper end of the discharge chute 15 is connected to the lower edge of the material receiving opening 11, and the lower end of the discharge chute 15 is tilted downward. The discharge opening 13 is located at a vertical right angle, and the discharge opening 13 and the material receiving opening 11 are located on both sides of the rotating shaft 20. The material receiving opening 11 and the discharge chute 15 are located on both sides of the rotating shaft 20.

[0034] The simple sintered ore sampling device also includes a guide trough 40, which is tilted, and the upper end of the guide trough 40 is connected to the discharge opening 13. Since the edge of the discharge opening 13 is provided with a discharge trough 15, the upper end of the guide trough 40 is supported below the discharge trough 15, and the sampled material is guided to slide to the guide trough 40 through the discharge trough 15. When the sampling hopper 10 rotates to the first position, the material slides from the discharge opening 13, passes through the discharge trough 15 and falls into the guide trough 40. The material is guided to slide to the designated position by the tilt of the guide trough 40, and the sampling personnel do not need to get close to the conveyor belt 30, thereby ensuring safety. The width of the opening at the upper end of the material guide trough 40 is greater than the width of the discharge opening 13 and greater than the width of the discharge trough 15. When the sampling hopper 10 rotates, the discharge opening 13 or the discharge trough 15 swings in the opening at the upper end of the material guide trough 40. The wider upper opening of the material guide trough 40 can receive the material falling from the discharge opening 13 or the discharge trough 15 during rotation.

[0035] The simple sintered ore sampling device further includes a sample conveying belt 50, and the lower end of the material guide trough 40 is connected to the sample conveying belt 50. The material guide trough 40 centrally guides the materials into the sample conveying belt 50. In this embodiment, the sample conveying belt 50 is used to convey the sampled materials, and the materials sliding down from the material guide trough 40 fall onto the sample conveying belt 50, and the sample conveying belt 50 conveys the materials to the designated location, and there is no need for personnel to approach the sampling point, thereby improving production safety.

[0036] The present invention is described above in conjunction with the best embodiments, but the present invention is not limited to the embodiments disclosed above, but should cover various modifications and equivalent combinations based on the essence of the present invention.

Claims

1. A simple sintered ore sampling device, characterized in that: It includes: a sampling hopper and a rotating shaft, wherein the top of the sampling hopper is provided with a material receiving opening, the bottom of the sampling hopper is provided with a slope, the bottom of the slope is provided with a discharge opening, and the sampling hopper is installed on the rotating shaft; when the sampling hopper is rotated to a first position, the material receiving opening is connected to the discharge end of the conveyor belt; when the sampling hopper is rotated to a second position, the material receiving opening avoids the discharge end of the conveyor belt.

2. A simple sintered ore sampling device according to claim 1, characterized in that: The rotating shaft comprises an upper half shaft and a lower half shaft, the top of the sampling hopper is installed on the bottom of the upper half shaft, and the bottom of the sampling hopper is installed on the top of the lower half shaft.

3. A simple sintered ore sampling device according to claim 2, characterized in that: The side wall of the sampling hopper is provided with an observation window.

4. A simple sintered ore sampling device according to claim 3, characterized in that: The material receiving opening and the observation window are located on both sides of the rotating shaft.

5. The simple sintered ore sampling device according to claim 1, characterized in that: It also includes a material guide trough, which is inclined and the upper end of which is butted against the material discharge opening.

6. A simple sintered ore sampling device according to claim 5, characterized in that: It also includes a sample conveying belt, and the lower end of the material guide trough is connected to the sample conveying belt.

7. A simple sintered ore sampling device according to claim 1, characterized in that: The material discharging opening and the material receiving opening are located on two sides of the rotating shaft.

8. The simple sintered ore sampling device according to claim 1, characterized in that: A discharge trough is provided at the material receiving opening, the discharge trough is tilted, the upper end of the discharge trough is connected to the lower edge of the material receiving opening, and the lower end of the discharge trough is tilted downward.

9. A simple sintered ore sampling device according to any one of claims 1 to 8, characterized in that: It also includes a rotation drive device, which is connected to the rotating shaft.

10. A simple sintered ore sampling device according to claim 9, characterized in that: The sampling and receiving hopper is basically in the shape of a right triangle, one right-angled side of the right triangle is horizontal, and the other right-angled side is vertical, the sampling and receiving opening is located on the horizontal right-angled side of the right triangle, the hypotenuse of the right triangle constitutes the slope, and the vertical right-angled side of the right triangle is basically parallel to the rotation axis.