Split type electric reactor automatic assembling device

By designing automatic assembly devices, using threaded columns and motor systems to achieve flexible movement of forks, the high labor intensity and safety risks of assembling reactors of different specifications in the prior art are solved, and assembly efficiency is improved.

CN222365476UActive Publication Date: 2025-01-17SHANGHAI LEILANG ELECTRICAL EQUIP MFG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420770376.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-01-17
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The prior art cannot effectively assemble split reactors of different specifications, and there are problems of high labor intensity and safety risks during the assembly process.

Method used

A split reactor automatic assembly device is designed, including a base, lift box, transmission chamber, motor bracket and threaded column system. By controlling the motor operation, the threaded column rotation can be driven to realize the up and down and left and right movement of the fork, adapting to different specifications and Assembled reactors of size.

Benefits of technology

It reduces labor intensity and safety risks, improves assembly efficiency, and can adapt to the assembly needs of reactors of different specifications and sizes.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222365476U_ABST
    Figure CN222365476U_ABST
Patent Text Reader

Abstract

The utility model discloses a split type electric reactor automatic assembling device, which belongs to the technical field of electric reactor assembling and comprises a base and a lifting box, the lifting box is fixedly connected to the upper surface of the base, a first transmission bin is arranged in the lifting box, and a motor support is fixedly connected to the upper surface of the lifting box. The split type electric reactor automatic assembling device has the beneficial effects that according to the split type electric reactor automatic assembling device, by arranging a first threaded column and a first threaded cap, when people need to assemble electric reactors of different specifications, the first threaded column and the first threaded cap are arranged, the first threaded column and the first threaded cap are connected with the first rotating shaft, and the first rotating shaft is fixedly connected with the first rotating shaft; the first forward and reverse motor is controlled to operate through the control switch, so that the first threaded column is driven to rotate, the pallet fork is driven to move up and down under the cooperation of the first threaded column and the second threaded cap, electric reactors of different specifications can be forked, the labor intensity of people is reduced, and the working efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of reactor assembly, and more specifically, to an automatic assembly device for a split-type reactor. Background Art

[0002] Split reactors are generally composed of two parts, each of which weighs 2-3 tons. If the split reactors are assembled together for transportation, there is a risk of damaging the reactors. Therefore, during transportation, the split reactors must be disassembled with lifting equipment before transportation. After the split reactor arrives at the work site, it is necessary to use lifting equipment to assemble the split reactors into two parts into one to meet the working needs of live equipment. Because the split reactor has high requirements during the assembly process, professional personnel are required to hoist the split reactor. However, the existing devices have great limitations and cannot hoist reactors of different specifications, which cannot meet people's needs. To solve the above problems, we have launched the following device. Utility Model Content

[0003] Technical issues to be solved

[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide an automatic assembly device for split-type reactors, which has the characteristic of assembling reactors of different specifications.

[0005] Technical Solution

[0006] To achieve the above-mentioned purpose, the utility model provides an automatic assembly device for a split-type inductor, comprising a base and a lifting box, the lifting box is fixedly connected to the upper surface of the base, a first transmission warehouse is opened inside the lifting box, a motor bracket is fixedly connected to the upper surface of the lifting box, a first forward and reverse motor is fixedly connected to the motor bracket, a first rotating shaft is fixedly connected to the lower end of the output shaft of the first forward and reverse motor, a first bearing is passed through the upper surface of the lifting box, the first rotating shaft is passed through the first bearing, a first threaded column is fixedly connected to the lower end of the first rotating shaft, a second rotating shaft is fixedly connected to the lower end of the first threaded column, the second bearing is fixedly connected to the bottom of the first transmission warehouse, the lower end of the second rotating shaft is passed through the second bearing, a first threaded nut is threadedly connected to the surface of the first threaded column, a first connecting rod is fixedly connected to the side of the first threaded nut, the other end of the first connecting rod is fixedly connected to the electric push rod, the side of the first threaded nut is fixedly connected to the second connecting rod, the other end of the second connecting rod is fixedly connected to a sliding sleeve, the inner wall of the first transmission warehouse is fixedly connected to the sliding rod, and the sliding sleeve is slidably connected to the surface of the sliding rod.

[0007] When the split-type reactor automatic assembly device of the technical solution is used, by setting the first threaded column and the first threaded cap, when people need to assemble reactors of different specifications, the first forward and reverse motor is controlled by the control switch to drive the first threaded column to rotate, and with the cooperation of the first threaded column and the second threaded cap, the fork is driven to move up and down, so that reactors of different specifications can be forked, thereby reducing people's labor intensity and improving work efficiency.

[0008] Furthermore, the other end of the electric push rod is fixedly connected to a shell, a second transmission bin is opened inside the shell, a motor table is fixedly connected to the side of the shell, a second forward and reverse motor is fixedly connected to the upper surface of the motor table, the other end of the output shaft of the second forward and reverse motor is fixedly connected to a third rotating shaft, a third bearing is passed through the side of the shell, the third rotating shaft is passed through the third bearing, the other end of the third rotating shaft is fixedly connected to a second threaded column, the other end of the second threaded column is fixedly connected to a third threaded column, the second threaded column and the third threaded column have opposite thread directions, the other end of the third threaded column is fixedly connected to a fourth rotating shaft, the inner wall of the second transmission bin is fixedly connected to the fourth bearing, the other end of the fourth rotating shaft is passed through the fourth bearing, the surface of the third threaded column is threadedly connected to a second threaded nut, the side of the second threaded nut is fixedly connected to a third connecting rod, and the side of the third connecting rod is fixedly connected to a fork.

[0009] Furthermore, a fixed plate is fixedly connected to the upper surface of the base, a third forward and reverse motor is fixedly connected to the side of the fixed plate, the other end of the output shaft of the third forward and reverse motor is fixedly connected to a fourth threaded column, the other end of the fourth threaded column is threadedly connected to a threaded tube, the other end of the threaded tube is fixedly connected to a movable tray, a roller is fixedly connected to the lower surface of the movable tray, a rolling groove is provided on the upper surface of the base, the roller is rollingly connected in the rolling groove, a telescopic rod is fixedly connected to the side of the fixed plate, the other end of the telescopic rod is fixedly connected to the side of the movable tray, there are two groups of telescopic rods, and they are symmetrically arranged on the side of the fixed plate.

[0010] Furthermore, a first movable groove is formed on a side surface of the lifting box, the first connecting rod is inserted into the first movable groove, a second movable groove is formed on a side surface of the shell, and the third connecting rod is inserted into the second movable groove.

[0011] Furthermore, an energy storage compartment is provided inside the base, a battery is fixedly connected inside the energy storage compartment, and a control switch is fixedly connected to the side of the fixing plate.

[0012] Beneficial Effects

[0013] In summary, the utility model has the following beneficial effects:

[0014] 1. The split-type reactor automatic assembly device is provided with a first threaded column and a first threaded cap. When people need to assemble reactors of different specifications, the first forward and reverse motor is controlled by a control switch to drive the first threaded column to rotate. Under the cooperation of the first threaded column and the second threaded cap, the fork is driven to move up and down, so that reactors of different specifications can be forked, which reduces people's labor intensity and improves work efficiency.

[0015] 2. The split-type reactor automatic assembly device is provided with a second threaded column, a third threaded column and a second threaded cap. When people need to fork reactors of different sizes, the second forward and reverse motor is controlled by a control switch to drive the second threaded column and the third threaded column to rotate. With the cooperation of the second threaded column, the third threaded column and the second threaded cap, the fork is driven to move left and right, so that reactors of different sizes can be forked, thereby reducing safety risks and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the drawings required for describing the specific implementation or the prior art will be briefly introduced below. Obviously, the drawings described below are only one implementation of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a schematic diagram of the structure of the utility model in a frontal perspective cross-sectional view;

[0018] Figure 2 It is a schematic diagram of the structure of the utility model in a frontal perspective;

[0019] Figure 3 It is a schematic diagram of the structure enlarged at point A in the utility model.

[0020] The symbols in the accompanying drawings are:

[0021] 1. Base; 2. Lifting box; 3. First transmission compartment; 4. Motor bracket; 5. First forward and reverse motor; 6. First rotating shaft; 7. First threaded column; 8. Second rotating shaft; 9. Second bearing; 10. First threaded cap; 11. First connecting rod; 12. Second connecting rod; 13. Sliding rod; 14. Sliding sleeve; 15. Electric push rod; 16. Housing; 17. Second transmission compartment; 18. Motor stand; 19. Second forward and reverse motor; 20. Third rotating shaft; 21. Third bearing; 22. The second threaded column; 23. The third threaded column; 24. The fourth rotating shaft; 25. The fourth bearing; 26. The second threaded cap; 27. The third connecting rod; 28. The fork; 29. ​​The fixing plate; 30. The third forward and reverse motor; 31. The fourth threaded column; 32. The threaded tube; 33. The movable pallet; 34. The roller; 35. The rolling groove; 36. The first movable groove; 37. The second movable groove; 38. The energy storage bin; 39. The battery; 40. The control switch; 41. The first bearing; 42. The telescopic rod. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the utility model easy to understand, the technical scheme in the specific implementation mode of the utility model is clearly and completely described below to further illustrate the utility model. Obviously, the specific implementation mode described is only a part of the implementation mode of the utility model, rather than all styles.

[0023] Example:

[0024] The following is combined with Figure 1-3 The utility model is described in further detail.

[0025] See also Figure 1-3 The utility model provides a technical solution: a split-type reactor automatic assembly device, including a base 1 and a lifting box 2, the lifting box 2 is fixedly connected to the upper surface of the base 1, a first transmission compartment 3 is provided inside the lifting box 2, a motor bracket 4 is fixedly connected to the upper surface of the lifting box 2, a first forward and reverse motor 5 is fixedly connected inside the motor bracket 4, a first rotating shaft 6 is fixedly connected to the lower end of the output shaft of the first forward and reverse motor 5, a first bearing 41 is penetrated on the upper surface of the lifting box 2, the first rotating shaft 6 is penetrated in the first bearing 41, a first threaded column 7 is fixedly connected to the lower end of the first rotating shaft 6, and the first threaded column 7 The lower end is fixedly connected with a second rotating shaft 8, the bottom of the first transmission bin 3 is fixedly connected with a second bearing 9, the lower end of the second rotating shaft 8 is inserted into the second bearing 9, the surface of the first threaded column 7 is threadedly connected with a first threaded cap 10, the side of the first threaded cap 10 is fixedly connected with a first connecting rod 11, the other end of the first connecting rod 11 is fixedly connected with an electric push rod 15, the side of the first threaded cap 10 is fixedly connected with a second connecting rod 12, the other end of the second connecting rod 12 is fixedly connected with a sliding sleeve 14, the inner wall of the first transmission bin 3 is fixedly connected with a sliding rod 13, and the sliding sleeve 14 is slidably connected to the surface of the sliding rod 13.

[0026] By adopting the above technical solution, the split-type reactor automatic assembly device, by setting the first threaded column 7 and the first threaded cap 10, when people need to assemble reactors of different specifications, the first forward and reverse motor 5 is controlled by the control switch 40 to drive the first threaded column 7 to rotate, and under the cooperation of the first threaded column 7 and the second threaded cap 26, the fork 28 is driven to move up and down, so that reactors of different specifications can be forked, thereby reducing people's labor intensity and improving work efficiency.

[0027] Specifically, the other end of the electric push rod 15 is fixedly connected to the shell 16, and a second transmission warehouse 17 is opened inside the shell 16. A motor table 18 is fixedly connected to the side of the shell 16. A second forward and reverse motor 19 is fixedly connected to the upper surface of the motor table 18. The other end of the output shaft of the second forward and reverse motor 19 is fixedly connected to the third rotating shaft 20. A third bearing 21 is penetrated through the side of the shell 16. The third rotating shaft 20 is penetrated in the third bearing 21. The other end of the third rotating shaft 20 is fixedly connected to the second threaded column 22, and the other end of the second threaded column 22 is fixedly connected to the third threaded column 23. The second threaded column 22 and the third threaded column 23 have opposite thread directions. The other end of the third threaded column 23 is fixedly connected to the fourth rotating shaft 24. The inner wall of the second transmission warehouse 17 is fixedly connected to the fourth bearing 25. The other end of the fourth rotating shaft 24 is penetrated in the fourth bearing 25. The surface of the third threaded column 23 is threadedly connected to the second threaded cap 26, and the side of the second threaded cap 26 is fixedly connected to the third connecting rod 27, and the side of the third connecting rod 27 is fixedly connected to the fork 28.

[0028] By adopting the above technical solution, the split-type reactor automatic assembly device, by setting the second threaded column 22, the third threaded column 23 and the second threaded cap 26, when people need to fork reactors of different sizes, the second forward and reverse motor 19 is controlled by the control switch 40 to operate, thereby driving the second threaded column 22 and the third threaded column 23 to rotate, and under the cooperation of the second threaded column 22, the third threaded column 23 and the second threaded cap 26, the fork 28 is driven to move left and right, so that reactors of different sizes can be forked, thereby reducing safety risks and improving work efficiency.

[0029] Specifically, a fixed plate 29 is fixedly connected to the upper surface of the base 1, a third forward and reverse motor 30 is fixedly connected to the side of the fixed plate 29, a fourth threaded column 31 is fixedly connected to the other end of the output shaft of the third forward and reverse motor 30, a threaded tube 32 is threadedly connected to the other end of the fourth threaded column 31, a movable tray 33 is fixedly connected to the other end of the threaded tube 32, a roller 34 is fixedly connected to the lower surface of the movable tray 33, a rolling groove 35 is provided on the upper surface of the base 1, the roller 34 is rollingly connected in the rolling groove 35, a telescopic rod 42 is fixedly connected to the side of the fixed plate 29, the other end of the telescopic rod 42 is fixedly connected to the side of the movable tray 33, there are two groups of telescopic rods 42, and they are symmetrically arranged on the side of the fixed plate 29.

[0030] Specifically, a first movable groove 36 is opened on the side of the lifting box 2 , and the first connecting rod 11 is inserted into the first movable groove 36 . A second movable groove 37 is opened on the side of the shell 16 , and the third connecting rod 27 is inserted into the second movable groove 37 .

[0031] Specifically, an energy storage compartment 38 is provided inside the base 1 , a battery 39 is fixedly connected inside the energy storage compartment 38 , and a control switch 40 is fixedly connected to the side of the fixing plate 29 .

[0032] The working principle of the utility model is as follows: during transportation, the fork 28 forks the upper part of the reactor, so that the bottom of the upper part is suspended, and the lower part is placed on the mobile pallet 33, so that separate transportation is achieved, and the safety risk during transportation is reduced. During work, the reactor to be assembled is first moved to the bottom of the fork 28 by the mobile pallet 33. When people need to assemble reactors of different specifications, the first forward and reverse motor 5 is controlled by the control switch 40 to operate, thereby driving the first threaded column 7 to rotate. With the cooperation of the first threaded column 7 and the second threaded cap 26, the fork 28 is driven to move up and down, so that reactors of different specifications can be forked, which reduces people's labor intensity. When people need to fork reactors of different sizes, the second forward and reverse motor 19 is controlled by the control switch 40 to operate, thereby driving the second threaded column 22 and the third threaded column 23 to rotate. With the cooperation of the second threaded column 22, the third threaded column 23 and the second threaded cap 26, the fork 28 is driven to move left and right, so that reactors of different specifications can be forked, which reduces safety risks and improves work efficiency.

[0033] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. An automatic assembly device for a split-type reactor, comprising a base (1) and a lifting box (2), characterized in that: The lifting box (2) is fixedly connected to the upper surface of the base (1); a first transmission compartment (3) is provided inside the lifting box (2); a motor bracket (4) is fixedly connected to the upper surface of the lifting box (2); a first forward and reverse motor (5) is fixedly connected inside the motor bracket (4); a first rotating shaft (6) is fixedly connected to the lower end of the output shaft of the first forward and reverse motor (5); a first bearing (41) is passed through the upper surface of the lifting box (2); the first rotating shaft (6) is passed through the first bearing (41); a first threaded column (7) is fixedly connected to the lower end of the first rotating shaft (6); a second rotating shaft (8) is fixedly connected to the lower end of the first threaded column (7); and the first transmission The bottom of the bin (3) is fixedly connected with a second bearing (9), the lower end of the second rotating shaft (8) is inserted into the second bearing (9), the surface of the first threaded column (7) is threadedly connected with a first threaded cap (10), the side of the first threaded cap (10) is fixedly connected with a first connecting rod (11), the other end of the first connecting rod (11) is fixedly connected with an electric push rod (15), the side of the first threaded cap (10) is fixedly connected with a second connecting rod (12), the other end of the second connecting rod (12) is fixedly connected with a sliding sleeve (14), the inner wall of the first transmission bin (3) is fixedly connected with a sliding rod (13), and the sliding sleeve (14) is slidably connected to the surface of the sliding rod (13).

2. The automatic assembly device for split-type reactor according to claim 1 is characterized in that: The other end of the electric push rod (15) is fixedly connected to a housing (16), a second transmission chamber (17) is provided inside the housing (16), a motor platform (18) is fixedly connected to the side of the housing (16), a second forward and reverse motor (19) is fixedly connected to the upper surface of the motor platform (18), the other end of the output shaft of the second forward and reverse motor (19) is fixedly connected to a third rotating shaft (20), a third bearing (21) is passed through the side of the housing (16), the third rotating shaft (20) is passed through the third bearing (21), the other end of the third rotating shaft (20) is fixedly connected to a second threaded column (22), the second threaded column ( The second threaded column (22) is fixedly connected to the other end with a third threaded column (23), the thread directions of the second threaded column (22) and the third threaded column (23) are opposite, the other end of the third threaded column (23) is fixedly connected to a fourth rotating shaft (24), the inner wall of the second transmission bin (17) is fixedly connected to a fourth bearing (25), the other end of the fourth rotating shaft (24) is inserted into the fourth bearing (25), the surface of the third threaded column (23) is threadedly connected to a second threaded cap (26), the side of the second threaded cap (26) is fixedly connected to a third connecting rod (27), and the side of the third connecting rod (27) is fixedly connected to a fork (28).

3. The automatic assembly device for split-type reactor according to claim 1 is characterized in that: The upper surface of the base (1) is fixedly connected with a fixing plate (29), the side of the fixing plate (29) is fixedly connected with a third forward and reverse motor (30), the other end of the output shaft of the third forward and reverse motor (30) is fixedly connected with a fourth threaded column (31), the other end of the fourth threaded column (31) is threadedly connected with a threaded tube (32), the other end of the threaded tube (32) is fixedly connected with a moving tray (33), the lower surface of the moving tray (33) is fixedly connected with a roller (34), the upper surface of the base (1) is provided with a rolling groove (35), the roller (34) is rollingly connected in the rolling groove (35), the side of the fixing plate (29) is fixedly connected with a telescopic rod (42), the other end of the telescopic rod (42) is fixedly connected to the side of the moving tray (33), and there are two groups of telescopic rods (42) which are symmetrically arranged on the side of the fixing plate (29).

4. The automatic assembly device for split-type reactor according to claim 2 is characterized in that: The lifting box (2) has a first movable groove (36) on its side, the first connecting rod (11) is inserted into the first movable groove (36), the shell (16) has a second movable groove (37) on its side, the third connecting rod (27) is inserted into the second movable groove (37).

5. The automatic assembly device for split-type reactor according to claim 3 is characterized in that: An energy storage compartment (38) is provided inside the base (1), a storage battery (39) is fixedly connected inside the energy storage compartment (38), and a control switch (40) is fixedly connected to the side of the fixing plate (29).