Three-phase compensation capacitor with low-cost interpolated film
By using positioning devices and integrated sensor controllers in three-phase compensation capacitors, the problems of loose welding points and missing monitoring are solved, the stability and safety of the capacitor are improved, real-time monitoring and early warning are achieved, and the risk of damage and maintenance are reduced. cost.
Patent Information
- Application Number
- CN202420196535.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-25
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-01-25
AI Technical Summary
Traditional three-phase compensation capacitors have problems of loose welding points or fatigue damage during low-cost internal interpolation, resulting in unstable electrical performance and lack of real-time monitoring and protection mechanisms, which increases the risk of damage and affects system stability and safety. .
A three-phase compensation capacitor with low-cost interpolation film is designed, using positioning devices and integrated temperature sensors, charge and discharge controllers, warning lights and audio structures to ensure the stability of the connecting line and real-time monitoring and protection of the capacitor, and improve the The stability and safety of the capacitors are achieved.
The connection wires are fixed through the positioning device to ensure the stability and reliability of the capacitor, and real-time monitoring and early warning are achieved through sensors and controllers, reducing the risk of equipment damage, improving the safety and operating efficiency of the system, and reducing maintenance costs.
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Figure CN222365491U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitors, and in particular to a three-phase compensation capacitor with a low-cost internal insertion film. Background Art
[0002] At present, with the continuous development of power systems, three-phase compensation capacitors are widely used in many fields, such as reactive power compensation, filtering and energy storage. Traditional three-phase compensation capacitors mainly rely on external controllers and sensors for charge and discharge control and status monitoring, which increases the complexity and cost of the system. At the same time, traditional capacitors lack early warning systems and protection mechanisms and are easily damaged under abnormal conditions. Therefore, the development of a low-cost, high-performance three-phase compensation capacitor is an important demand in the current technical field.
[0003] The prior art has the following disadvantages:
[0004] 1. In the use of low-cost three-phase compensation capacitors with internal interposers, the connecting wires are usually connected by welding. However, during use, the welding points may be affected by factors such as vibration and temperature changes, causing the welding points to become loose or fatigue damaged, thereby affecting the stability of its electrical properties, thereby causing the performance of the capacitor to decline, or even fail to work properly, so there is a problem of poor practicality;
[0005] 2. Traditional three-phase compensation capacitors are usually not equipped with sensor monitoring devices, which means that during the use of the capacitor, if problems such as overvoltage, overcurrent, abnormal temperature, etc. occur, the system cannot monitor and respond in real time. The lack of this function increases the risk of capacitor damage, thereby affecting the stability and safety of the entire system, so there is a problem of low safety. Utility Model Content
[0006] The utility model provides a three-phase compensation capacitor with a low-cost internal insertion film, which solves the problems of poor practicability and low safety in the related technology.
[0007] The technical solution of the utility model is as follows:
[0008] A low-cost three-phase compensation capacitor with an internal insert film, comprising a capacitor, two symmetrically arranged release films are inserted inside the capacitor, three elements are arranged inside the capacitor, two connecting wires are welded on the top of the capacitor, a connecting plate is welded on one side of the capacitor, and positioning devices are welded on the tops of the capacitor and the connecting plate;
[0009] The positioning device comprises a bracket and a limit block, the bottom of the bracket is fixedly connected to the top of the capacitor, a rectangular block is installed on one side of the bracket, a moving block is slidably assembled inside the rectangular block, one side of the moving block is fixedly connected to a moving rod by a screw, the moving rod is slidably assembled inside the bracket, one end of the moving rod is fixedly connected to a push block by a screw, the top of the rectangular block is fixedly connected to the fixed block by a screw, one side of the limit block is fixedly connected to a slide bar by a screw, the slide bar is slidably assembled inside the fixed block, both sides and the bottom of the limit block are inclined, the top of the limit block is fixedly connected to a vertical block by screws, the top of the vertical block is fixedly connected to a lower positioning block by screws, the inside of the bracket is fixedly connected to two symmetrically arranged supports by screws, a support rod is rotatably installed inside the support, one end of the support rod is fixedly connected to a guide rod by a screw, a roller is rotatably installed inside the support rod, a rotating wheel is fixedly sleeved on the outer circumference of the roller, and one end of the guide rod is fixedly connected to a side positioning block by a screw.
[0010] Preferably, an integrated temperature sensor and a charge and discharge controller are respectively installed on the outer circumferential surface of the capacitor, a warning light and a sound are respectively installed on the top of the capacitor, the integrated temperature sensor, the charge and discharge controller, the warning light and the sound are electrically connected, and a reminder sticker is adhered to the outer circumferential surface of the capacitor.
[0011] Preferably, a moving groove is provided inside the bracket, and the moving rod is slidably connected inside the moving groove, thereby improving the stability of the moving rod.
[0012] Preferably, a rectangular groove is provided inside the rectangular block, and the moving block is slidably connected inside the rectangular groove, which reflects the stability of the moving block.
[0013] Preferably, the two rollers are commonly connected with a spring to facilitate the resetting of the two support rods.
[0014] Preferably, a rotation groove is provided inside the support rod, and the rotating wheel is rotatably installed inside the rotation groove, thereby improving the stability of the rotating wheel.
[0015] Preferably, a slide groove is provided inside the fixing block, and the slide bar is slidably connected inside the slide groove, which reflects the stability of the slide bar.
[0016] Preferably, two grooves and three placement grooves are respectively provided inside the capacitor, the two release films are respectively located inside the two grooves, and the three components are respectively fixed inside the three placement grooves, which reflects the stability of the release films and components.
[0017] The working principle and beneficial effects of the utility model are:
[0018] 1. In the utility model, by setting structures such as a push block and a lower positioning block, when using a capacitor, the connecting wire is first welded to the top of the capacitor, and then the positioning device is welded, and the push block inside the positioning device is pushed, driving the lower positioning block and the two side positioning blocks to clamp and fix the connecting wire at the same time, in order to further fix the connecting wire, improve its stability and reliability, and solve the problem of poor practicality.
[0019] 2. In the utility model, by setting up structures such as a charge and discharge controller and a warning light, the integrated temperature sensor and the charge and discharge controller can improve the operating efficiency and stability of the capacitor. The warning light, sound and reminder sticker all play a warning role, which improves the operating safety and reliability of the capacitor and reduces the equipment maintenance cost. At the same time, it also facilitates the monitoring and management of operators and solves the problem of low safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0021] Figure 1 This is a schematic diagram of the overall structure of the connection between phase A and phase B of the utility model;
[0022] Figure 2 This is a schematic diagram of the structure of the positioning device of the utility model;
[0023] Figure 3 For the utility model Figure 2 A in the enlarged view;
[0024] Figure 4 This is a schematic structural diagram of the positioning device of the utility model from another perspective;
[0025] Figure 5 It is a schematic diagram of the partial structure of the connection between the B phase and the C phase of the utility model;
[0026] Figure 6 The principle of this utility model Figure 1 ;
[0027] Figure 7 The principle of this utility model Figure 2 .
[0028] In the figure: 1. capacitor; 2. connecting plate; 3. release film; 4. connecting line; 5. positioning device; 6. bracket; 7. rectangular block; 8. moving block; 9. moving rod; 10. pushing block; 11. limiting block; 12. vertical block; 13. lower positioning block; 14. supporting rod; 15. rotating roller; 16. rotating wheel; 17. supporting seat; 18. guide rod; 19. side positioning block; 20. fixing block; 21. sliding bar; 22. integrated temperature sensor; 23. charging and discharging controller; 24. warning light; 25. sound; 26. reminder sticker; 27. spring. DETAILED DESCRIPTION
[0029] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Example 1
[0031] like Figure 1 to Figure 7As shown, this embodiment proposes a low-cost three-phase compensation capacitor with an intercalated film, including a capacitor 1, two symmetrically arranged release films 3 are inserted inside the capacitor 1, three components are arranged inside the capacitor 1, two connecting wires 4 are welded on the top of the capacitor 1, a connecting plate 2 is welded on one side of the capacitor 1, and a positioning device 5 is welded on the top of the capacitor 1 and the connecting plate 2, and the positioning device 5 includes a bracket 6 and a limit block 11, the bottom of the bracket 6 is fixedly connected to the top of the capacitor 1, a rectangular block 7 is installed on one side of the bracket 6, and a moving block 8 is slidably assembled inside the rectangular block 7, and a moving rod 9 is fixedly connected to one side of the moving block 8 by screws, and the moving rod 9 is slidably assembled inside the bracket 6, and one end of the moving rod 9 is fixedly connected to a push block 10 by screws, and the top of the rectangular block 7 is fixedly connected to a fixed block 20 by screws, and a slide bar 21 is fixedly connected to one side of the limit block 11 by screws, and the slide bar 21 is slidably assembled inside the fixed block 20, and the limit block 1 The two sides and the bottom of 1 are inclined, the top of the limit block 11 is fixedly connected with the vertical block 12 by screws, the top of the vertical block 12 is fixedly connected with the lower positioning block 13 by screws, the inside of the bracket 6 is fixedly connected with two symmetrically arranged supports 17 by screws, the inside of the support 17 is rotatably installed with a support rod 14, one end of the support rod 14 is fixedly connected with a guide rod 18 by screws, the inside of the support rod 14 is rotatably installed with a roller 15, the outer circumferential surface of the roller 15 is fixedly sleeved with a rotating wheel 16, one end of the guide rod 18 is fixedly connected with a side positioning block 19 by screws, through the setting of the push block 10 and the lower positioning block 13 and other structures, when using the capacitor 1, firstly, the connecting wire 4 is welded to the top of the capacitor 1, and then the positioning device 5 is welded, and the pushing block 10 inside the positioning device 5 is pushed, so as to drive the lower positioning block 13 and the two side positioning blocks 19 to clamp and fix the connecting wire 4 at the same time, in order to further fix the connecting wire 4, improve its stability and reliability, and solve the problem of poor practicality.
[0032] like Figure 2 As shown, a moving groove is provided inside the bracket 6, and the moving rod 9 is slidably connected inside the moving groove.
[0033] like Figure 2 As shown, a rectangular groove is provided inside the rectangular block 7, and the moving block 8 is slidably connected inside the rectangular groove.
[0034] like Figure 3 As shown, a spring 27 is commonly connected to the two rollers 15 .
[0035] like Figure 2 As shown, a rotation groove is provided inside the support rod 14, and a rotating wheel 16 is rotatably installed inside the rotation groove.
[0036] like Figure 4 As shown, a slide groove is provided inside the fixed block 20, and the slide bar 21 is slidably connected inside the slide groove.
[0037] like Figure 1 As shown, two grooves and three placement grooves are respectively provided inside the capacitor 1 , two release films 3 are respectively located inside the two grooves, and three components are respectively fixed inside the three placement grooves.
[0038] In this embodiment, when the device is used, in a three-phase compensation capacitor 1 with a low-cost intercalated film, by welding the connecting wire 4 to the top of the capacitor 1, the stability of the connecting wire 4 can be ensured. This is the first step in normal operation. Next, the positioning device 5 is welded to the top surface of the capacitor 1, and it is ensured that the connecting wire 4 is located in the center of the positioning device 5. This step is to further fix the connecting wire 4 and improve its stability and reliability. When using the positioning device 5, first push the push block 10, the push block 10 drives the moving rod 9, and the moving rod 9 drives the moving block 8 to move. At this time, the moving block 8 is in contact with the inclined surface at the bottom of the limit block 11. When the push is continued, the limit block 11 is pushed upward, the limit block 11 drives the vertical block 12 to move, and the vertical block 12 drives the lower positioning block 13 to move. While the limit block 11 moves, the two rotating wheels 16 move along the inclined surfaces on both sides of the limit block 11. The rotating wheel 16 drives the support rod 14 to move, the support rod 14 drives the guide rod 18 to rotate, and the guide rod 18 drives the side positioning block 19 to move. At this time, the lower positioning block 13 and the side positioning block 19 simultaneously clamp and fix the outer peripheral surface of the connecting wire 4. This design can effectively prevent the connecting wire 4 from loosening or falling off, ensure the safety of the capacitor 1 during use, increase the fixing points between the wire and the capacitor 1, thereby reducing the vibration and movement of the wire during operation, and prevent the connecting wire 4 from loosening or falling off, thereby reducing the safety risks caused by poor contact, making subsequent maintenance work easier, because the connecting wire 4 is fixed in a relatively stable position, which is convenient for inspection and replacement. The stability of the connecting wire 4 is ensured by the combined use of welding and positioning device 5, which provides a strong guarantee for the subsequent stable operation and use;
[0039] In addition, by using a release film 3 to separate and wind three different numbers of turns on a component, the same capacitance value can be achieved, which means that by adjusting the number of turns of the coil, the required capacitance value can be obtained without changing other parameters. This design flexibility enables the capacitor 1 to be quickly and efficiently adjusted according to actual needs, thereby better meeting various different application needs; when the capacitor 1 is in the gold spraying process, zinc powder is sprayed onto the capacitor 1, due to the repulsive effect of the release film 3, the zinc powder will be pushed away by the release film 3 so that it will not adhere to the release film 3. This feature is crucial to preventing the accumulation of zinc powder on the release film 3, because if zinc powder accumulates on the release film 3, it may cause the performance of the capacitor 1 to deteriorate or other problems to occur. The release film 3 plays a key role in the low-cost interpolation film three-phase compensation capacitor 1. It not only ensures that zinc powder will not accumulate on the release film 3 during the gold spraying process, but also achieves the same capacitance value design by adjusting the number of turns of the coil, thereby improving the performance and stability of the capacitor 1.
[0040] Example 2
[0041] like Figure 1 As shown, based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes that an integrated temperature sensor 22 and a charge and discharge controller 23 are respectively installed on the outer peripheral surface of the capacitor 1, and a warning light 24 and a sound 25 are respectively installed on the top of the capacitor 1. The integrated temperature sensor 22, the charge and discharge controller 23, the warning light 24 and the sound 25 are electrically connected. A reminder sticker 26 is adhered to the outer peripheral surface of the capacitor 1. Through the arrangement of the charge and discharge controller 23 and the warning light 24 and other structures, the integrated temperature sensor 22 and the charge and discharge controller 23 can improve the operating efficiency and stability of the capacitor 1. The warning light 24, the sound 25 and the reminder sticker 26 all play a warning role, which improves the operating safety and reliability of the capacitor 1 and reduces the equipment maintenance cost. At the same time, it is also convenient for operators to monitor and manage, and solves the problem of low safety.
[0042] In this embodiment, the temperature of the capacitor 1 can be monitored in real time by integrating the temperature sensor 22. Combined with the charge and discharge controller 23, the charge and discharge process of the capacitor 1 can be effectively controlled to ensure its stable operation. When the temperature is too high or other abnormalities occur, the warning light 24 will light up, and the speaker 25 will sound an alarm to promptly warn the operator. The prompt label can provide basic information and operating instructions about the capacitor 1 to help quickly identify the cause of the problem. Through temperature monitoring and charge and discharge control, overheating and excessive charge and discharge can be prevented, thereby extending the service life of the capacitor 1 and ensuring safety during operation. The operator can easily view the information on the prompt label to understand the specifications and precautions of the capacitor 1. Combined with the alarm system of the warning light 24 and the speaker 25, the problem can be quickly located and solved. Through precise charge and discharge control, the operating efficiency of the capacitor 1 can be optimized and unnecessary energy waste can be reduced. In addition to real-time monitoring and early warning, the prompt label can also provide preventive maintenance suggestions and measures to help operators better maintain and manage the capacitor 1, improve the operating efficiency and safety of the capacitor 1, reduce maintenance costs, and enhance overall reliability, solving the problem of low safety.
[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A low-cost three-phase compensation capacitor with an internal intercalation film (1), characterized in that: The invention comprises a capacitor (1), wherein two symmetrically arranged release films (3) are inserted into the interior of the capacitor (1), three elements are arranged inside the capacitor (1), two connecting wires (4) are welded on the top of the capacitor (1), a connecting plate (2) is welded on one side of the capacitor (1), and positioning devices (5) are welded on the tops of the capacitor (1) and the connecting plate (2); The positioning device (5) comprises a bracket (6) and a limit block (11); the bottom of the bracket (6) is fixedly connected to the top of the capacitor (1); a rectangular block (7) is installed on one side of the bracket (6); a moving block (8) is slidably mounted inside the rectangular block (7); a moving rod (9) is fixedly connected to one side of the moving block (8) by screws; the moving rod (9) is slidably mounted inside the bracket (6); one end of the moving rod (9) is fixedly connected to a push block (10) by screws; the top of the rectangular block (7) is fixedly connected to a fixed block (20) by screws; a sliding bar (21) is fixedly connected to one side of the limit block (11) by screws; the sliding bar (21) is slidably mounted on the fixed block (20); and the sliding bar (21) is fixedly mounted on the fixed block (20). The inside of the block (20), the two sides and the bottom of the limit block (11) are inclined, the top of the limit block (11) is fixedly connected to the vertical block (12) by screws, the top of the vertical block (12) is fixedly connected to the lower positioning block (13) by screws, the inside of the bracket (6) is fixedly connected to two symmetrically arranged supports (17) by screws, a support rod (14) is rotatably installed inside the support (17), one end of the support rod (14) is fixedly connected to a guide rod (18) by screws, a roller (15) is rotatably installed inside the support rod (14), a rotating wheel (16) is fixedly sleeved on the outer circumference of the roller (15), and one end of the guide rod (18) is fixedly connected to a side positioning block (19) by screws.
2. A low-cost three-phase compensation capacitor with an internal interpolation film (1) according to claim 1, characterized in that: An integrated temperature sensor (22) and a charge and discharge controller (23) are respectively installed on the outer circumference of the capacitor (1); a warning light (24) and a sound (25) are respectively installed on the top of the capacitor (1); the integrated temperature sensor (22), the charge and discharge controller (23), the warning light (24) and the sound (25) are electrically connected; and a reminder sticker (26) is adhered to the outer circumference of the capacitor (1).
3. A low-cost three-phase compensation capacitor with an internal interpolation film (1) according to claim 1, characterized in that: A moving groove is provided inside the bracket (6), and the moving rod (9) is slidably connected inside the moving groove.
4. A low-cost three-phase compensation capacitor with an internal interpolation film (1) according to claim 1, characterized in that: A rectangular groove is provided inside the rectangular block (7), and the moving block (8) is slidably connected inside the rectangular groove.
5. A low-cost three-phase compensation capacitor with an internal interpolation film (1) according to claim 1, characterized in that: The two rotating rollers (15) are commonly connected with a spring (27).
6. A low-cost three-phase compensation capacitor with an intercalation film according to claim 1 (1), characterized in that: A rotating groove is provided inside the support rod (14), and the rotating wheel (16) is rotatably mounted inside the rotating groove.
7. A low-cost three-phase compensation capacitor with an internal interpolation film (1) according to claim 1, characterized in that: A sliding groove is provided inside the fixing block (20), and the sliding bar (21) is slidably connected inside the sliding groove.
8. A low-cost three-phase compensation capacitor with an internal interpolation film (1) according to claim 1, characterized in that: Two grooves and three placement grooves are respectively provided inside the capacitor (1); the two release films (3) are respectively located inside the two grooves; and the three components are respectively fixedly arranged inside the three placement grooves.