Flexible wiring structure for electrical product
By designing flexible wiring structures in electrical products, including the fastened bottom shell and panel skeleton, positioning grooves and limit grooves, and flexible filling structures, the problems of cage terminal shaking and screw dropping are solved, achieving more stable and reliable wiring design to meet the transportation and automatic assembly needs of modern electronic products.
Patent Information
- Application Number
- CN202421197805.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The cage terminals of existing electrical products are prone to shake during assembly, resulting in poor sound. The crimping screws fall out of the terminal due to vibration during transportation, and the automatic assembly defect rate is high, making it difficult to control thread deformation and lag.
Design a flexible wiring structure, including the wiring box consisting of a fastened bottom shell and a panel skeleton, with cage wiring cavity and crimping screws inside, with positioning grooves and limiting grooves inside the panel skeleton, and flexible Filling structures, such as longitudinal arch bridge-shaped sheets, transverse plastic sheets or plastic cylinders, are used to prevent screws from slipping out and shaking.
It effectively eliminates the sound of cage terminals and crimp screws when shaking, prevents the screw from rotating and breaking out due to transportation vibration, improves the stability of the product and the reliability of automatic assembly, and meets the design requirements of modern electronic products.
Smart Images

Figure CN222365802U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of structural application in the machinery industry, in particular to a flexible wiring structure for electrical products. Background Art
[0002] When the cage-type terminals of existing panel switches and socket products are placed in the bottom shell, there is a large gap between the cage-type terminals and the cage-type terminals installation slot in the bottom shell due to the requirement of easy assembly. And when the panel frame that is buckled with the bottom shell is buckled with the bottom shell, due to the requirements of structural design, the panel frame generally does not contact the cage-type terminals. Therefore, when shaking such products, the cage-type terminals and the crimping screws screwed into them will shake, making a loud noise, which often gives customers a bad impression of the product.
[0003] The crimping screws screwed into the terminals of existing panel switches and socket products often rotate and fall out of the terminals due to vibration during long-term transportation. In order to prevent such incidents from happening, the industry often uses a solution to make a notch on the screw to cause thread deformation, so that the screw and the thread of the terminal form a jam, so as to prevent the screw from rotating due to vibration, thereby preventing the screw from falling out of the terminal. However, this solution is difficult to control in terms of production technology. When the notch is too large, the thread deformation is too large, resulting in excessive torque when the screw is screwed into the cage terminal. When the notch is too small, the thread deformation can be ignored, and the screw and the cage terminal thread cannot form a jam, and the design function is lost. At the same time, automatic assembly is becoming more and more popular. During the automatic assembly process, a large number of thread jams occur in crimping screws with notched threads and cage terminals, resulting in a high rate of automatic assembly defects. Utility Model Content
[0004] In view of the above technical problems, the utility model solves the problems of large shaking degree of cage-type terminal blocks in the prior art, difficult control of the production process of crimping screws, and difficulty in adapting to automated assembly, and provides a simple and reliable flexible wiring structure.
[0005] In order to solve the above technical problems, the technical solution provided by the utility model is: a flexible wiring structure for electrical products, including a junction box, the junction box is composed of a bottom shell and a panel frame that are interlocked, the junction box is provided with a wiring terminal, the wiring terminal includes a cage-type wiring cavity and a wire-pressing screw passing through the upper end of the cage-type wiring cavity, the panel frame is provided with a positioning groove for accommodating the cage-type wiring cavity and a limiting groove for preventing the wire-pressing screw from slipping out and shaking, the bottom shell is provided with a pressure cavity corresponding to the positioning groove and a flexible filling structure corresponding to the limiting groove.
[0006] In the above-mentioned flexible wiring structure for electrical products, the flexible filling structure is a longitudinal arch bridge-shaped thin sheet bone arranged on the bottom shell.
[0007] Alternatively: the flexible filling structure is a transverse plastic sheet arranged on the bottom shell, and the transverse plastic sheet is 3 sheets that are parallel to each other and spaced apart.
[0008] Alternatively, the flexible filling structure is a plastic column arranged on the bottom shell, and the column is a round column or a square column.
[0009] Compared with the prior art, the above-mentioned flexible wiring structure for electrical products includes a junction box, which is composed of a bottom shell and a panel frame that are interlocked with each other. The junction box is provided with wiring terminals, which include a cage-type wiring cavity and a wire-pressing screw that passes through the upper end of the cage-type wiring cavity. The panel frame is provided with a positioning groove for accommodating the cage-type wiring cavity and a limit groove for preventing the wire-pressing screw from sliding out and shaking. The bottom shell is provided with a pressure cavity corresponding to the positioning groove and a flexible filling structure corresponding to the limit groove. The structure of the utility model eliminates the sound generated by the cage-type wiring terminal and the wire-pressing screw when the product is shaken, and can prevent the wire-pressing screw from rotating due to long-term transportation vibration, which may cause it to fall out of the cage-type terminal, thereby preventing the wiring terminal from shaking and being damaged. The flexible wiring structure product of the utility model is more in line with the humanized design requirements of modern electronic products, ensuring that electrical products are easier and more reliable during transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 An exploded view of a flexible wiring structure for electrical products according to implementation mode 1 (showing the internal structure of the panel skeleton);
[0011] Figure 2 An exploded view of a flexible wiring structure for an electrical product in Embodiment 1 (showing the internal structure of the bottom shell);
[0012] Figure 3 An exploded view of the flexible wiring structure for electrical products in the second embodiment (showing the internal structure of the bottom shell);
[0013] Figure 4 An exploded view of the flexible wiring structure for electrical products in Embodiment 3 (showing the internal structure of the bottom shell);
[0014] Among them, 1 is the bottom shell, 2 is the panel frame, 3 is the cage-type wiring cavity, 4 is the wire-pressing screw, 5 is the positioning groove, 6 is the limit groove, 7 is the pressure cavity, 8 is the thin sheet bone position, 9 is the plastic thin sheet, and 10 is the plastic column. DETAILED DESCRIPTION
[0015] In order to facilitate understanding by those skilled in the art, the present invention will be further described in detail below with reference to the accompanying drawings and implementation modes.
[0016] Implementation method 1: Reference Figure 1 ,2 As shown, a flexible wiring structure for electrical products includes a wiring box, the wiring box is composed of a bottom shell 1 and a panel frame 2 that are interlocked, the wiring box is provided with a wiring terminal, the wiring terminal includes a cage wiring cavity 3 and a wire pressing screw 4 that passes through the upper end of the cage wiring cavity, the panel frame 2 is provided with a positioning groove 5 for accommodating the cage wiring cavity and a limiting groove 6 for preventing the wire pressing screw from sliding out and shaking, the bottom shell 1 is provided with a pressure cavity 7 corresponding to the positioning groove and a flexible filling structure corresponding to the limiting groove. The flexible filling structure is a longitudinal arch bridge-shaped thin sheet bone position 8 arranged on the bottom shell.
[0017] Implementation Method 2: Reference Figure 1 , 3 As shown, a flexible wiring structure for electrical products includes a wiring box, the wiring box is composed of a bottom shell 1 and a panel frame 2 that are interlocked, the wiring box is provided with a wiring terminal, the wiring terminal includes a cage wiring cavity 3 and a wire pressing screw 4 that passes through the upper end of the cage wiring cavity, the panel frame 2 is provided with a positioning groove 5 for accommodating the cage wiring cavity and a limiting groove 6 for preventing the wire pressing screw from sliding out and shaking, the bottom shell 1 is provided with a pressure cavity 7 corresponding to the positioning groove and a flexible filling structure corresponding to the limiting groove. The flexible filling structure is a transverse plastic sheet 9 arranged on the bottom shell 1, and the transverse plastic sheet 9 is 3 pieces that are parallel and spaced from each other.
[0018] Implementation method three: Reference Figure 1 , 4 As shown, a flexible wiring structure for electrical products includes a junction box, the junction box is composed of a bottom shell 1 and a panel frame 2 that are interlocked, the junction box is provided with a wiring terminal, the wiring terminal includes a cage-type wiring cavity 3 and a wire-pressing screw 4 that passes through the upper end of the cage-type wiring cavity, the panel frame 2 is provided with a positioning groove 5 for accommodating the cage-type wiring cavity and a limiting groove 6 for preventing the wire-pressing screw from slipping out and shaking, the bottom shell 1 is provided with a pressure cavity 7 corresponding to the positioning groove and a flexible filling structure corresponding to the limiting groove. The flexible filling structure is a plastic column 10 arranged on the bottom shell 1. The plastic column 10 is a cylinder or a square column.
[0019] In the flexible wiring structure of the above three embodiments, the bottom shell 1 is provided with a pressure cavity 7 corresponding to the positioning groove and a flexible filling structure corresponding to the limit groove, which can eliminate the noise generated by the cage-type terminal and the crimping screw during the transportation or use of the electrical product, and can prevent the crimping screw from rotating due to the vibration of long-term transportation and possibly falling out of the cage-type terminal. The above flexible wiring structure products are more in line with the humanized design requirements of modern electronic products, ensuring that the electrical products are easier and more reliable during transportation.
[0020] Obviously, the above-mentioned embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.
Claims
1. A flexible wiring structure for electrical products, comprising a junction box, the junction box comprising a bottom shell (1) and a panel frame (2) that are interlocked, a wiring terminal is arranged in the junction box, the wiring terminal comprises a cage-type wiring cavity (3) and a crimping screw (4) that passes through the upper end of the cage-type wiring cavity, characterized in that: The panel frame (2) is provided with a positioning groove (5) for accommodating a cage-type wiring cavity and a limiting groove (6) for preventing a wire pressing screw from slipping out and shaking, and the bottom shell (1) is provided with a pressure cavity (7) corresponding to the positioning groove and a flexible filling structure corresponding to the limiting groove.
2. The flexible wiring structure for electrical products according to claim 1, characterized in that: The flexible filling structure is a longitudinal arch bridge-shaped thin-sheet bone position (8) arranged on the bottom shell.
3. The flexible wiring structure for electrical products according to claim 1, characterized in that: The flexible filling structure is a transverse plastic sheet (9) arranged on the bottom shell (1).
4. The flexible wiring structure for electrical products according to claim 3, characterized in that: The transverse plastic sheets (9) are three sheets that are parallel to each other and spaced apart.
5. The flexible wiring structure for electrical products according to claim 1, characterized in that: The flexible filling structure is a plastic column (10) arranged on the bottom shell (1).
6. The flexible wiring structure for electrical products according to claim 5, characterized in that: The column is a circular cylinder or a square cylinder.