Coal blockage cleaning tool for mechanical coal sampling device

By designing a coal mechanical sampling device blockage cleaning tool with a slider, a spherical fixed block and a rotating motor, the low cleaning efficiency and safety hazards in the mechanical sampling device coal blockage problem are solved, and rapid and complete sampling inside the sampling tube is achieved. Wall cleaning.

CN222369853UActive Publication Date: 2025-01-21DATANG XIANGTAN POWER GENERATION
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Patent Information

Application Number
CN202421060681.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-01-21
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

Mechanical sampling devices are prone to coal blocking problems after long-term use. The traditional coal blocking cleaning methods are inefficient and have safety hazards.

Method used

A coal blockage cleaning tool for a coal mechanical sampling device is designed, including a support component and a cleaning component. The cleaning component drives the dredge brush to clear the inner wall of the sampling tube back and forth through the structure of the slider, spherical fixed block, rotating motor, etc., so as to clean the inner wall of the sampling tube in all directions without blind spots.

Benefits of technology

This tool can quickly and completely clean the coal on the inner wall of the sampling tube, improve the efficiency of coal blockage cleaning, and reduce the time and safety risks of manual cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a coal blockage cleaning tool for a mechanical coal sampling device, and relates to the technical field of coal blockage cleaning tools. The periphery of the top of the rotating motor is concaved inwards to form a fixing groove, the interior of the fixing block is rotationally connected with a movable part, and the interior of the movable part is rotationally connected with a variable-pitch rod. The motor arranged in one end of the variable-pitch rod can drive the threaded structure rotationally connected with the interior of the variable-pitch rod to rotate, the position, connected to the exterior of the threaded structure in a sleeving mode, of the movable part is changed, and the amplitude that the rotating motor drives the connecting part to shake when rotating is changed; the device can drive the sliding block fixedly connected with one end of the spherical fixing block to reciprocate in the fixing piece, so that the dredging brush fixedly connected with the bottom of the sliding block dredges the interior of the sampling pipe back and forth, internal coal is stripped from the inner wall of the sampling pipe, and long cleaning time required by manual cleaning is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of coal blockage cleaning tools, in particular to a coal blockage cleaning tool for a coal mechanical sampling device. Background Art

[0002] Mechanical sampling devices are commonly used equipment in coal industries such as coal mines and thermal power plants for sampling coal. However, during long-term use, mechanical sampling devices often have coal blockage problems, which seriously affects their normal operation and sampling effect. At present, coal mechanical sampling devices include the following parts: sampling device, feeding belt, crusher, dividing belt, divider, sample collection device, bucket elevator, discarded belt, etc. Among them, the connection between the feeding belt and the crusher, the connection between the divider and the sample collection device, and the connection between the bucket elevator and the discarded belt are mostly connected by chute. When mechanically sampling wet coal and coal with high viscosity, the chute is the place where coal is most likely to be blocked. The traditional method of cleaning coal blockage usually uses a straight iron rod for dredging or a short shovel is inserted into the sampling device for cleaning. Due to the small space of the equipment and the corners of the connection, the efficiency of coal blockage cleaning is low and there are safety hazards. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model provides a tool for cleaning coal blockages in a coal mechanical sampling device, which solves the problem that when the sampling tube is blocked, it is necessary to manually clean it with a long steel pipe, which is very inconvenient, and the lumps on the inner wall of the sampling tube in all directions are not cleaned completely, and the sampling tube cannot be cleaned quickly for continued use next time.

[0004] To achieve the above purpose, the utility model is implemented through the following technical solutions: a coal mechanical sampling device coal blocking cleaning tool. It includes a support component, a cleaning component is arranged inside the support component, the cleaning component includes a slider, a spherical fixed block is fixedly connected to the top of the slider, a connecting piece is rotatably connected in the inner cavity of the spherical fixed block, the top of the connecting piece is bent to one end and movably connected to a rotating piece, a rotating motor is sleeved on the outside of the rotating piece, a fixed groove is recessed inwardly around the top of the rotating motor, a fixed block is fixedly connected inside the fixed groove, a movable piece is rotatably connected inside the fixed block, a pitch-changing rod is rotatably connected inside the movable piece, and a dredging brush is fixedly connected to the bottom of the slider.

[0005] Preferably, the support assembly includes a support frame, one end of the inner cavity of the support frame is rotatably connected to a fixed cylinder, one end of the support frame extends outward and is fixedly connected to a motor, the bottom of the motor is fixedly connected to a fixed plate, the other end of the support frame is fixedly connected to a fixing piece, the bottom of the fixing piece is provided with a sliding groove, and the side of the fixing piece is provided with a limiting groove.

[0006] Preferably, a threaded structure is provided in the middle of the pitch-changing rod, and both ends of the pitch-changing rod are fixedly connected to the side walls of the fixing cylinder.

[0007] Preferably, the sliding block is slidably connected to the interior of the fixing member, and the unclogging brush passes through a sliding groove provided at the bottom of the fixing member.

[0008] Preferably, the spherical fixing block is spherical, a hole is opened on the top of the spherical fixing block, and a rotating head is rotatably connected inside the spherical fixing block, and both ends of the connecting piece are bent to one side.

[0009] Preferably, a motor is provided at one end of the pitch-changing rod, and an output end of the motor is connected to the threaded structure.

[0010] Preferably, there is a gap between the rotating motor and the externally sleeved fixed cylinder.

[0011] The utility model provides a coal blockage cleaning tool for a coal mechanical sampling device. Compared with the prior art, it has the following beneficial effects:

[0012] 1. A coal mechanical sampling device coal blockage cleaning tool, which is connected to one end of the sampling tube of the coal sampling device by clamping a fixed plate. The motor arranged inside one end of the pitch rod can drive the threaded structure of the rotation connection inside the pitch rod to rotate, thereby changing the position of the movable part sleeved on the outside of the threaded structure, and changing the amplitude of the shaking of the connecting part when the rotating motor rotates. The spherical fixed block sleeved on the outside of the rotating head can drive the slider fixedly connected to one end of the spherical fixed block to reciprocate inside the fixed part, so that the unblocking brush fixedly connected to the bottom of the slider can unblock the inside of the sampling tube back and forth, so that the internal coal is peeled off the inner wall of the sampling tube, eliminating the long cleaning time required for manual cleaning.

[0013] 2. A coal mechanical sampling device coal blockage cleaning tool, which rotates synchronously with the rotating motor through a fixed cylinder sleeved on the outside of the rotating motor. Since the motor is fixed on the surface of the fixed plate, the supporting frame can be driven to rotate while the unblocking brush is unblocking the inside of the sampling tube back and forth, so that the unblocking brush can unblock the inner wall of the sampling tube in all directions without dead ends, so that all the coal adhering to the inner wall of the sampling tube can be cleaned off, ensuring that the blocked coal can be completely unblocked to the outside of the device without causing damage to the sampling tube wall. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the support assembly of the utility model;

[0016] Figure 3This is a schematic diagram of the structure of the cleaning component of the utility model;

[0017] Figure 4 This is a schematic diagram of the partial structure of the cleaning component of the utility model;

[0018] Figure 5 This is an exploded view of the cleaning components of the utility model.

[0019] In the figure: 1. Support assembly; 2. Cleaning assembly; 11. Support frame; 12. Fixed cylinder; 13. Motor; 14. Fixed plate; 15. Fixed part; 150. Limiting groove; 151. Slide groove; 21. Sliding block; 22. Spherical fixed block; 23. Rotating head; 24. Connecting part; 240. Rotating part; 25. Rotating motor; 26. Fixed groove; 27. Fixed block; 28. Movable part; 29. ​​Pitch variable rod; 210. Unclogging brush. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-5The utility model provides a technical solution: a coal mechanical sampling device coal blocking cleaning tool. It includes a support component 1, a cleaning component 2 is arranged inside the support component 1, the cleaning component 2 includes a slider 21, a spherical fixed block 22 is fixedly connected to the top of the slider 21, a connecting piece 24 is rotatably connected in the inner cavity of the spherical fixed block 22, the top of the connecting piece 24 is bent to one end and is movably connected to a rotating piece 240, and a rotating motor 25 is sleeved on the outside of the rotating piece 240. When the rotating motor 25 rotates, it drives the fixed cylinder 12 sleeved on the outside to rotate, and the connecting piece 24 movably connected on the side will shake at the same time, and make a circular motion with the rotating piece 240 as the center, driving the bottom rotating head 23 to rotate inside the spherical fixed block 22. Because the shaking of the connecting piece 24 will drive the slider 21 to move back and forth, it can make the dredging brush 210 fixedly connected to the bottom of the slider 21 to clean the inside of the sampling tube. In the dredging action of coal, a fixed groove 26 is recessed inwardly around the top of the rotating motor 25, and a fixed block 27 is fixedly connected inside the fixed groove 26. A movable part 28 is rotatably connected inside the fixed block 27, and a variable pitch rod 29 is rotatably connected inside the movable part 28. A dredging brush 210 is fixedly connected to the bottom of the slider 21. The dredging brush 210 is made of practical deformable metal and can change the shape of the dredging brush 210 according to the chute of the sampling tube. The power source arranged at one end of the variable pitch rod 29 will change the position of the movable part 28 on the outside of the variable pitch rod 29 when driving the internal threaded structure to rotate. The increase in the deflection angle of the rotating motor 25 will increase the rotation amplitude of the rotating motor 25. The larger the rotation amplitude, the larger the reciprocating motion amplitude of the dredging brush 210 at the bottom of the slider 21, and the higher the dredging efficiency.

[0022] See also Figure 1-3 The support assembly 1 includes a support frame 11, one end of the inner cavity of the support frame 11 is rotatably connected to a fixed cylinder 12, the fixed cylinder 12 is used to fix the pitch rod 29 arranged on the top of the rotating motor 25, one end of the support frame 11 extends outward and is fixedly connected to a motor 13, the motor 13 can drive the whole to rotate, so that the dredging brush 210 can dredge the coal stuck on the inner wall of the sampling tube in all directions, the bottom of the motor 13 is fixedly connected to a fixed plate 14, the fixed plate 14 is used to be installed at one end of the sampling tube when the sampling tube needs to be dredged, and dredge the coal blocked inside, the other end of the support frame 11 is fixedly connected to a fixing member 15, the bottom of the fixing member 15 is provided with a slide groove 151, the side of the fixing member 15 is provided with a limiting groove 150, the limiting groove 150 and the slide groove 151 provide operating space for the reciprocating motion of the slider 21 and the limiting groove 150.

[0023] See also Figure 1 , 3-5, a threaded structure is provided in the middle of the pitch-changing rod 29, and both ends of the pitch-changing rod 29 are fixedly connected to the side walls of the fixed cylinder 12, the slider 21 is slidably connected to the inside of the fixing member 15, the dredging brush 210 passes through the slide groove 151 opened at the bottom of the fixing member 15, the spherical fixing block 22 is spherical, a hole is opened on the top of the spherical fixing block 22, and a rotating head 23 is connected to the inside for rotation, both ends of the connecting member 24 are bent to one side, a power source is provided at one end of the pitch-changing rod 29, and the output end of the power source is connected to the threaded structure, which can drive the threaded structure to rotate, and there is a gap between the rotating motor 25 and the externally sleeved fixed cylinder 12, which provides space for the rotation of the rotating motor 25.

[0024] When in use, first clamp the fixing plate 14 on one end of the sampling tube that needs to be cleared and cleaned. Since the power source arranged inside one end of the pitch change rod 29 can drive the threaded structure of the rotation connection inside the pitch change rod 29 to rotate, the position of the movable part 28 sleeved on the outside of the threaded structure is changed, and the amplitude of the shaking of the connecting part 24 driven by the rotating motor 25 is changed. The increase in the deflection angle of the rotating motor 25 will increase the rotation amplitude of the rotating motor 25. The larger the rotation amplitude, the spherical fixing block 22 sleeved on the outside of the rotating head 23 can drive the spherical fixing block The slider 21 fixedly connected at one end of 22 reciprocates inside the fixing part 15, so that the unclogging brush 210 fixedly connected at the bottom of the slider 21 dredges the inside of the sampling tube back and forth, and the fixed cylinder 12 sleeved on the outside of the rotating motor 25 rotates synchronously with the rotating motor 25 when the rotating motor 25 rotates. Since the motor 13 is fixed on the surface of the fixing plate 14, when the unclogging brush 210 dredges the inside of the sampling tube back and forth, it can also drive the supporting frame 11 to rotate, so that the unclogging brush 210 can dredge the inner wall of the sampling tube in all directions without dead ends.

[0025] In this embodiment, a coal mechanical sampling device is provided with a coal blockage cleaning tool. Among the above-mentioned components, its own structural features and working principles all adopt the existing technology and will not be described in detail here.

[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A coal mechanical sampling device coal blockage cleaning tool, comprising a support assembly (1), characterized in that: A cleaning component (2) is arranged inside the supporting component (1); The cleaning assembly (2) comprises a slider (21), the top of the slider (21) is fixedly connected to a spherical fixed block (22), the inner cavity of the spherical fixed block (22) is rotatably connected to a rotating head (23), the top of the rotating head (23) is fixedly connected to a connecting piece (24), the top of the connecting piece (24) is bent toward one end and is movably connected to a rotating piece (240), the outer portion of the rotating piece (240) is sleeved with a rotating motor (25), the top of the rotating motor (25) is inwardly recessed with a fixing groove (26), the interior of the fixing groove (26) is fixedly connected to a fixing block (27), the interior of the fixing block (27) is rotatably connected to a movable piece (28), the interior of the movable piece (28) is rotatably connected to a pitch-changing rod (29), and the bottom of the slider (21) is fixedly connected to a dredging brush (210); The support assembly (1) comprises a support frame (11), one end of the inner cavity of the support frame (11) is rotatably connected to a fixed cylinder (12), one end of the support frame (11) extends outward and is fixedly connected to a motor (13), the bottom of the motor (13) is fixedly connected to a fixed plate (14), the other end of the support frame (11) is fixedly connected to a fixing member (15), the bottom of the fixing member (15) is provided with a sliding groove (151), and the side of the fixing member (15) is provided with a limiting groove (150).

2. A coal blockage cleaning tool for a coal mechanical sampling device according to claim 1, characterized in that: A threaded structure is provided in the middle of the pitch-changing rod (29), and both ends of the pitch-changing rod (29) are fixedly connected to the side wall of the fixed cylinder (12).

3. A coal blockage cleaning tool for a coal mechanical sampling device according to claim 1, characterized in that: The sliding block (21) is slidably connected to the interior of the fixing member (15), and the unclogging brush (210) passes through a sliding groove (151) provided at the bottom of the fixing member (15).

4. A coal blockage cleaning tool for a coal mechanical sampling device according to claim 1, characterized in that: The spherical fixing block (22) is spherical, a hole is provided on the top of the spherical fixing block (22), and a rotating head (23) is rotatably connected inside the spherical fixing block (22), and both ends of the connecting piece (24) are bent to one side.

5. A coal blockage cleaning tool for a coal mechanical sampling device according to claim 2, characterized in that: A power source is arranged at one end of the pitch-changing rod (29), and an output end of the power source is connected to a threaded structure.

6. A coal blockage cleaning tool for a coal mechanical sampling device according to claim 1, characterized in that: There is a gap between the rotating motor (25) and the externally sleeved fixed cylinder (12).