High-efficiency tight wire harness processing device
By designing a compact wire harness processing device that uses a handwheel, threaded rod, moving block, clamping plate, electric push rod and cutter, the problem of low production efficiency caused by frequent fixture changes in wire harness processing is solved, and an efficient and smooth wire harness is achieved. Cut and collect.
Patent Information
- Application Number
- CN202420861477.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-04-24
AI Technical Summary
During the online harness processing, frequent replacement of fixed fixtures of wire harnesses of different sizes leads to wasting processing time and reduces the production efficiency of wire harness.
A high-efficiency tight wire harness processing device is designed, which uses components such as a handwheel, threaded rod, moving block, splint, electric push rod, and cutter. Through the opposite movement of the threaded rod, the opposite clamping of the splints is realized to limit the wire harness. movement to ensure a smooth cut while utilizing the electric push rod and cutter to achieve efficient cutting.
This device significantly improves wire harness processing efficiency by efficiently clamping and cutting wire harnesses, avoids the waste of fixture replacement when cutting wire harnesses of different sizes, and improves production efficiency.
Smart Images

Figure CN222370237U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wire harness processing, in particular to a high-efficiency compact wire harness processing device. Background Art
[0002] A wire harness refers to a component that is made of contact terminals punched from copper materials and crimped with wires and cables, and then plasticized with an insulator or an additional metal shell to form a connecting circuit. The wire harness industry chain includes industries such as wires and cables, connectors, processing equipment, wire harness manufacturing, and downstream applications.
[0003] During wire harness processing, the wire harness needs to be cut and collected by a wire-taking roller. Currently, wire harnesses of different sizes need to be cut in factories, and frequent replacement of wire harness fixing fixtures wastes processing time, resulting in reduced wire harness production efficiency. Utility Model Content
[0004] In order to overcome the above defects, the utility model provides a high-efficiency compact wire harness processing device, which solves the problem that frequent replacement of wire harness fixing fixtures when cutting wire harnesses of different sizes will lead to waste of processing time and reduce wire harness production efficiency.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an efficient tight wire harness processing device, comprising a workbench, a processing table is installed on one side of the workbench, a column is connected above the workbench, a mounting plate is connected below the workbench, a supporting leg is connected below the workbench, a fixed rod sleeve is installed on the processing table, first slide grooves are opened on both sides of the processing table, a second slide groove is installed at the center of the processing table, a threaded rod is rotatably installed in the second slide groove, a hand wheel is connected to one end of the threaded rod, a moving block is installed on the threaded rod, and a clamping plate is connected to the moving block;
[0006] The column is connected to a crossbeam, an electric push rod is installed on the crossbeam, a sliding rod is slidably connected to the crossbeam, one end of the sliding rod is connected to a cutter, a motor is installed on the mounting plate, the motor output shaft is connected to a first rotating wheel, a transmission belt is installed on the first rotating wheel, the first rotating wheel is connected to the second rotating wheel through the transmission belt, a connecting rod is connected to the center position of the first rotating wheel and the second rotating wheel, a connecting rod is connected to a connecting column, and a take-up wheel is installed on the connecting column.
[0007] As a further solution of the utility model: threads in opposite directions are arranged at both ends of the threaded rod, limiting grooves are arranged on the clamping plate, sliders are connected to the two sides below the clamping plate, a threaded sleeve is installed at the center of the moving block, and the threaded sleeve is threadedly connected to the threaded rod.
[0008] As a further solution of the utility model: a baffle is connected to one end of the slide rod, a spring is sleeved on the slide rod, one end of the spring is connected to the crossbeam, and the other end of the spring is connected to the cutter.
[0009] As a further solution of the utility model: grooves are arranged on both sides of the slider, and the slider is embedded in the first slide groove through the grooves and slides in the first slide groove.
[0010] As a further solution of the utility model: a clamping strip is connected to the outer wall of the connecting column, and there are four clamping strips in total and they are symmetrical about the axis of the connecting column.
[0011] As a further solution of the utility model: a positioning inner ring is connected to the inner side of the take-up wheel, a clamping groove is provided on the positioning inner ring, and the clamping groove is embedded with the clamping strip.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The highly efficient tight wire harness processing device is provided with a hand wheel, a threaded rod, a moving block, a clamping plate, an electric push rod and a cutter. The staff rotates the threaded rod through the hand wheel so that the two moving blocks installed on the threaded rod can move toward each other, so that the clamping plate can clamp the wire harness and limit the movement of the wire harness to avoid uneven incision caused by skewed wire harness. Then the electric push rod pushes the cutter downward so that the cutter can cut the wire harness and complete the wire harness cutting work. The moving block that can move toward each other along the threaded rod enables the clamping plate to clamp and limit wire harnesses of different sizes. A plurality of processing tables are arranged on the workbench so that the wire harness processing device can process a plurality of wire harnesses at the same time, thereby improving the processing efficiency of the wire harness.
[0014] 2. The highly efficient tight wire harness processing device is provided with a motor, a first rotating wheel, a transmission belt, a second rotating wheel, a connecting column, a wire take-up wheel, a clamping strip and a clamping slot. The motor rotates the first rotating wheel, so that the first rotating wheel can drive the second rotating wheel to rotate through the transmission belt, so that the connecting column connected to the first rotating wheel and the second rotating wheel rotates together, thereby driving the wire take-up wheel to rotate through the engagement of the clamping strip and the clamping slot, so that the cut wire harness is wound around the wire take-up wheel, and the staff can also position the installation of the wire take-up wheel through the engagement of the clamping strip and the clamping slot, so as to quickly install and disassemble the wire take-up wheel and improve the collection efficiency of the wire harness. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the three-dimensional structure of the connecting column of the utility model;
[0017] Figure 3 It is a schematic diagram of the cross-sectional structure of the processing table of the utility model;
[0018] Figure 4 It is a schematic diagram of the three-dimensional structure of the take-up wheel of the utility model;
[0019] In the figure: 1. workbench; 2. processing table; 3. column; 4. mounting plate; 5. supporting leg; 6. fixed rod sleeve; 7. first slide groove; 8. second slide groove; 9. threaded rod; 10. hand wheel; 11. moving block; 12. clamping plate; 13. threaded sleeve; 14. limit groove; 15. slider; 16. groove; 17. crossbeam; 18. electric push rod; 19. slide rod; 20. cutter; 21. baffle; 22. spring; 23. motor; 24. first rotating wheel; 25. transmission belt; 26. second rotating wheel; 27. connecting rod; 28. connecting column; 29. clamping strip; 30. take-up wheel; 31. positioning inner ring; 32. clamping groove. DETAILED DESCRIPTION
[0020] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.
[0021] like Figure 1-4 As shown, the utility model provides a technical solution: an efficient tight wire harness processing device, comprising a workbench 1, a processing table 2 is installed on one side of the workbench 1, a column 3 is connected above the workbench 1, a mounting plate 4 is connected below the workbench 1, a supporting leg 5 is connected below the workbench 1, a fixed rod sleeve 6 is installed on the processing table 2, first slide grooves 7 are opened on both sides of the processing table 2, a second slide groove 8 is installed at the center of the processing table 2, a threaded rod 9 is rotatably installed in the second slide groove 8, a hand wheel 10 is connected to one end of the threaded rod 9, and a hand wheel 10 is installed on the threaded rod 9. There is a moving block 11, which is connected to a clamping plate 12. Threads in opposite directions are arranged at both ends of the threaded rod 9. A limiting groove 14 is arranged on the clamping plate 12. Slide blocks 15 are connected to both sides below the clamping plate 12. A threaded sleeve 13 is installed at the center of the moving block 11. The threaded sleeve 13 is threadedly connected to the threaded rod 9. The threads in opposite directions at both ends of the threaded rod 9 enable the two clamping plates 12 to move in opposite directions, thereby limiting the movement of the wiring harness through the limiting groove 14, maintaining the linear movement of the wiring harness, and avoiding uneven incisions caused by tilting of the wiring harness.
[0022] Grooves 16 are provided on both sides of the slider 15. The slider 15 is embedded in the first slide groove 7 through the grooves 16 and slides in the first slide groove 7. When the clamping plate 12 moves along the threaded rod 9 through the moving block 11, the slider 15 will also slide in the first slide groove 7. The grooves 16 on both sides of the slider 15 make the slider 15 fit against the inner wall of the first slide groove 7, thereby limiting the movement of the clamping plate 12 and preventing the clamping effect from being reduced due to the tilt of the clamping plate 12.
[0023] A crossbeam 17 is connected to the column 3, an electric push rod 18 is installed on the crossbeam 17, a slide bar 19 is slidably connected to the crossbeam 17, one end of the slide bar 19 is connected to a cutter 20, one end of the slide bar 19 is connected to a baffle 21, a spring 22 is sleeved on the slide bar 19, one end of the spring 22 is connected to the crossbeam 17, and the other end of the spring 22 is connected to the cutter 20. When the cutter 20 moves downward, the slide bar 19 will slide on the crossbeam 17 at the same time, and as the slide bar 19 slides, the baffle 21 connected to the slide bar 19 will contact the crossbeam 17, thereby limiting the movement of the cutter 20 and preventing the cutter 20 from colliding with the workbench 1.
[0024] A motor 23 is installed on the mounting plate 4, and the output shaft of the motor 23 is connected to the first rotating wheel 24. A transmission belt 25 is installed on the first rotating wheel 24, and the first rotating wheel 24 is connected to the second rotating wheel 26 through the transmission belt 25. A connecting rod 27 is connected to the center position of the first rotating wheel 24 and the second rotating wheel 26, and a connecting rod 27 is connected to a connecting column 28. A clamping strip 29 is connected to the outer wall of the connecting column 28. There are four clamping strips 29 and they are symmetrical about the axis center of the connecting column 28. A take-up wheel 30 is installed on the connecting column 28, and a positioning inner ring 31 is connected to the inner side of the take-up wheel 30. The positioning inner ring 31 is provided with a clamping groove 32, and the clamping groove 32 is embedded with the clamping strip 29. When the connecting column 28 rotates, because the clamping strip 29 is embedded in the clamping groove 32, not only can the connecting column 28 drive the take-up wheel 30 to rotate through the clamping strip 29, but also the staff can quickly install or remove the take-up wheel 30, thereby improving the processing efficiency of the wiring harness.
[0025] The working principle of the utility model is:
[0026] By connecting one end of the wire harness to the take-up wheel 30, the staff then rotates the threaded rod 9 through the hand wheel 10, so that the two moving blocks 11 installed on the threaded rod 9 can move in opposite directions along the threaded rod 9 through the threaded sleeve 13, so that the clamping plate 12 clamps the wire harness through the limiting groove 14, limits the movement of the wire harness to prevent the wire harness from being skewed, and starts the motor 23 to rotate the first rotating wheel 24, and the first rotating wheel 24 can drive the second rotating wheel 26 to rotate through the transmission belt 25, so that the connecting column 28 connected to the first rotating wheel 24 and the second rotating wheel 26 rotates together, thereby driving the take-up wheel 30 to rotate through the engagement of the clamping strip 29 and the clamping groove 32, so that the wire harness is wound around the take-up wheel 30, and the installation method of the clamping strip 29 and the clamping groove 32 is embedded, so that the staff can quickly install or remove the take-up wheel 30, and finally push the cutter 20 downward through the electric push rod 18, so that the cutter 20 can cut the wire harness, thereby completing the wire harness cutting work.
[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0028] The above describes in detail the preferred implementation of this patent, but this patent is not limited to the above implementation. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of this patent.
Claims
1. A highly efficient compact wire harness processing device, comprising a workbench (1), characterized in that: A processing table (2) is installed on one side of the workbench (1), a column (3) is connected above the workbench (1), a mounting plate (4) is connected below the workbench (1), a supporting leg (5) is connected below the workbench (1), a fixed rod sleeve (6) is installed on the processing table (2), first slide grooves (7) are provided on both sides of the processing table (2), a second slide groove (8) is installed at the center of the processing table (2), a threaded rod (9) is rotatably installed in the second slide groove (8), one end of the threaded rod (9) is connected to a hand wheel (10), a moving block (11) is installed on the threaded rod (9), and a clamping plate (12) is connected to the moving block (11); The upright column (3) is connected to a crossbeam (17), an electric push rod (18) is installed on the crossbeam (17), a sliding rod (19) is slidably connected to the crossbeam (17), one end of the sliding rod (19) is connected to a cutter (20), a motor (23) is installed on the mounting plate (4), an output shaft of the motor (23) is connected to a first rotating wheel (24), a transmission belt (25) is installed on the first rotating wheel (24), the first rotating wheel (24) is connected to a second rotating wheel (26) through the transmission belt (25), a connecting rod (27) is connected at the center position of the first rotating wheel (24) and the second rotating wheel (26), a connecting rod (27) is connected to a connecting column (28), and a take-up wheel (30) is installed on the connecting column (28).
2. The highly efficient compact wire harness processing device according to claim 1, characterized in that: The two ends of the threaded rod (9) are provided with threads in opposite directions, the clamping plate (12) is provided with a limiting groove (14), the two sides below the clamping plate (12) are connected with sliding blocks (15), and a threaded sleeve (13) is installed at the center of the moving block (11), and the threaded sleeve (13) is threadedly connected to the threaded rod (9).
3. The high-efficiency compact wire harness processing device according to claim 1, characterized in that: One end of the slide bar (19) is connected to a baffle (21), and a spring (22) is sleeved on the slide bar (19). One end of the spring (22) is connected to the crossbeam (17), and the other end of the spring (22) is connected to the cutter (20).
4. The high-efficiency compact wire harness processing device according to claim 2, characterized in that: Grooves (16) are provided on both sides of the sliding block (15), and the sliding block (15) is embedded in the first sliding groove (7) through the grooves (16) and slides in the first sliding groove (7).
5. The high-efficiency compact wire harness processing device according to claim 1, characterized in that: A clamping strip (29) is connected to the outer wall of the connecting column (28), and there are four clamping strips (29) in total and they are symmetrical about the axis of the connecting column (28).
6. The high-efficiency compact wire harness processing device according to claim 5, characterized in that: The inner side of the take-up wheel (30) is connected to a positioning inner ring (31), and a clamping groove (32) is provided on the positioning inner ring (31), and the clamping groove (32) is engaged with the clamping strip (29).