High-temperature protection device for wire cut electrical discharge machining tool
By designing a high-temperature protection device in the wire EDM machine tool and using cooling pipes and cooling fans to improve the cooling efficiency of the coolant, the problem of low cooling efficiency of the coolant in the existing technology is solved, and continuous cooling of the workpiece and processing efficiency are achieved. improvement.
Patent Information
- Application Number
- CN202420780468.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-04-16
AI Technical Summary
When existing electric spark wire cutting machines work at high power, the cooling efficiency of the coolant is low, resulting in a high temperature at the workpiece, affecting the processing efficiency.
A high-temperature protection device for wire-cut electric discharge machine tools is designed, including a liquid storage bin, a processing bin, a cooling pipe and a cooling fan. The cooling tube is used to make the coolant level in the processing chamber equal to the coolant level in the liquid storage bin, and a cooling fan is used to air-cool the cooling tube, thereby improving the cooling efficiency of the coolant.
It achieves continuous cooling of the workpiece, improves the cooling efficiency of the coolant, and improves the processing efficiency.
Smart Images

Figure CN222370580U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric spark wire cutting machines, in particular to a high temperature protection device for electric spark wire cutting machines. Background Art
[0002] Wire EDM is a special machine tool used for cutting and processing metal workpieces. During use, high temperatures are generated due to the special method of wire EDM.
[0003] Chinese utility model patent: Publication number CN213857499U discloses a new type of electric spark wire cutting machine, including a cutting machine body, a cooling box is fixedly connected to the lower end of the front side wall of the cutting machine body, a partition is fixedly provided on both the left and right sides of the interior of the cooling box and is divided into a filter chamber, a cooling chamber and a liquid storage chamber from left to right through the two partitions, a U-shaped liquid baffle plate is fixedly provided on the upper end of the workbench of the cutting machine body, a return pipe is fixedly connected to the lower end of the front side wall of the U-shaped liquid baffle plate, and the end of the return pipe away from the U-shaped liquid baffle plate passes through the upper side wall of the filter chamber and extends to the interior, and a filter screen is fixedly provided on the upper part of the interior of the filter chamber.
[0004] In the existing technology, CN213857499U, when in use, filters, refluxes and cools the coolant, so that the coolant can be recycled and the cooling effect is guaranteed, which greatly reduces the waste of the coolant. At the same time, the cooling efficiency of the coolant is high, which is beneficial to the cooling of the electric spark cutting machine.
[0005] However, in the prior art, when cooling the coolant, the device injects cold air into the cooling box through a cold air blower to cool the coolant. However, the internal space of the cooling box is limited, and under a sealed condition, the injection amount of cold air is limited, which leads to low cooling efficiency of the coolant. In addition, when the cutting machine is working at high power, the coolant needs to circulate at a higher speed, which leads to the coolant being unable to be cooled in time, resulting in a high temperature at the workpiece, thereby affecting the processing efficiency. Therefore, a high temperature protection device for an electric spark wire cutting machine is proposed to solve the above problems. Utility Model Content
[0006] The purpose of the utility model is to provide a high temperature protection device for electric spark wire cutting machine tools, which has the advantage of improving the cooling efficiency of the coolant used for workpiece processing cooling, and solves the problem of low cooling efficiency of the coolant caused by the influence of space and coolant circulation speed when the device cools the coolant in the prior art.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high temperature protection device for an electric spark wire cutting machine tool, comprising a liquid storage tank, the bottom end of which is connected to a liquid return pipe, a processing tank fixedly installed on one side of the liquid storage tank, the bottom end of which is connected to a connecting pipe, the liquid storage tank and the bottom of the processing tank are fixedly connected by a support frame, and also include a mounting frame and a cooling pipe;
[0008] The cooling pipe is arranged below the liquid storage bin and the processing bin;
[0009] Wherein, the two ends of the cooling pipe are connected and installed with the liquid return pipe and the bottom end of the connecting pipe respectively;
[0010] The installation frame is installed on the outside of the cooling pipe;
[0011] Wherein, a heat dissipation fan is embedded in the mounting frame.
[0012] When using a high-temperature protection device for an electric spark wire cutting machine in the technical solution, the processing end of the cutting machine body is located in the processing bin, and a large amount of coolant is injected into the liquid storage bin, and the coolant level in the processing bin is made equal to the coolant level in the liquid storage bin through the cooling pipe. During the processing, the coolant can be transported to the spray system through the pump body through the discharge pipe, and the coolant is sprayed on the workpiece through the spray system, so that the workpiece can be cooled by the coolant. When the liquid level is equal, the coolant flows to the liquid storage bin through the cooling pipe after being filtered by the filter assembly, and when the cooling fan is started, the cooling pipe can be air-cooled by the cooling fan installed in a mirror image, so that the temperature of the coolant is reduced when flowing through the cooling pipe, thereby achieving continuous cooling of the workpiece, and the larger air flow rate improves the cooling efficiency of the coolant flowing in the cooling pipe.
[0013] Preferably, the top of the liquid storage bin is movably card-mounted with a cover body, the top of the cover body is opened with a hole and a drainage pipe is embedded and installed, the bottom end of the drainage pipe passes through the cover body and is connected to a pump body, and the bottom of the liquid storage bin away from the processing bin is opened with a hole and is connected to a liquid guide pipe.
[0014] A cover body is movably mounted on the top of the liquid storage bin, so that the top of the liquid storage bin can be protected by the cover body to prevent debris from entering the liquid storage bin.
[0015] Preferably, a spray system is installed on the top of the liquid discharge pipe, and a spray end of the spray system is located above the workpiece to be processed.
[0016] By connecting and installing a spray system at the top of the drain pipe and positioning the spray end of the spray system above the workpiece to be processed, the coolant can be sprayed above the workpiece through the spray system, thereby heat exchange and cooling the coolant around the workpiece.
[0017] Preferably, a filter assembly is movably placed inside the processing chamber, a baffle frame is movably placed inside the processing chamber on top of the filter assembly, and the bottom of the baffle frame is glued to the top of the filter assembly.
[0018] A filter assembly is movably placed inside the processing chamber, so that debris generated during processing can be filtered through the filter assembly, and a baffle frame is movably placed in the processing chamber on the top of the filter assembly, so that the clamping mechanism can be installed through the baffle frame to clamp the workpiece.
[0019] Preferably, the lower end surface of the cooling pipe adopts an S-shaped structural design, flanges are fixedly installed at both ends of the cooling pipe, and the two ends of the cooling pipe are connected to the return pipe and the connecting pipe through the flanges respectively.
[0020] By adopting an S-shaped structure design for the lower end surface of the cooling pipe, the contact area between the cooling pipe and the air is increased, thereby improving the heat exchange efficiency.
[0021] Preferably, there are two mounting brackets, the rear ends of the two mounting brackets on opposite sides are fixedly connected by a connecting rod, a connecting bracket is fixedly installed on the front end of the upper surface of the upper mounting bracket, and the two mounting brackets are fixedly installed below the opposite side of the return liquid pipe and the connecting pipe through the connecting bracket.
[0022] By fixing the rear ends of the two mounting frames on opposite sides with a connecting rod, and fixing a connecting frame on the front end of the upper surface of the mounting frame located above, the two mounting frames are fixedly installed below the opposite sides of the return pipe and the connecting pipe through the connecting frame, so that the mounting frames can be easily disassembled as a whole during maintenance.
[0023] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0024] The utility model provides a mounting frame and a cooling pipe, and the cooling pipe is arranged below the liquid storage bin and the processing bin, and the two ends of the cooling pipe are connected and installed with the return pipe and the bottom end of the connecting pipe respectively, and the mounting frame is arranged outside the cooling pipe, and a heat dissipation fan is embedded and installed in the mounting frame, so that when performing specific operations, the processing end of the cutting machine body is located in the processing bin, and a large amount of coolant is injected into the liquid storage bin, and the coolant level in the processing bin is made equal to the coolant level in the liquid storage bin through the cooling pipe, and during the processing, the coolant can be discharged to the spray system through the pump body through the discharge pipe. The coolant is transported and sprayed on the workpiece through the spray system, so that the workpiece can be cooled by the coolant. When the liquid level remains flat, the coolant flows to the liquid storage tank through the cooling pipe after being filtered by the filter component. When the cooling fan is started, the cooling pipe can be air-cooled by the mirror-mounted cooling fan, so that the temperature of the coolant is reduced when flowing through the cooling pipe, thereby achieving continuous cooling of the workpiece. The larger air flow rate improves the cooling efficiency of the coolant flowing in the cooling pipe, thereby achieving the effect of improving the cooling efficiency of the coolant used for workpiece processing cooling. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0026] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;
[0027] Figure 3 This is a schematic diagram of the cooling pipe structure of the utility model;
[0028] Figure 4 This is a schematic diagram of the connection structure of the mounting frame of the utility model;
[0029] Figure 5 It is a front view structural schematic diagram of the utility model.
[0030] In the figure: 1. liquid storage bin; 2. cover body; 3. drain pipe; 4. filter assembly; 5. processing bin; 6. partition frame; 7. support frame; 8. connecting frame; 9. mounting frame; 10. cooling pipe; 11. cooling fan; 12. flange; 13. liquid return pipe; 14. liquid guide pipe; 15. pump body; 16. connecting pipe; 17. connecting rod. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Example
[0033] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, an embodiment of the utility model is provided: a high temperature protection device for an electric spark wire cutting machine tool, comprising a liquid storage tank 1, the bottom end of the liquid storage tank 1 is connected and installed with a liquid return pipe 13, a processing tank 5 is fixedly installed on one side of the liquid storage tank 1, the bottom end of the processing tank 5 is connected and installed with a connecting pipe 16, the liquid storage tank 1 and the bottom of the processing tank 5 are fixedly connected by a support frame 7, and also include a mounting frame 9 and a cooling pipe 10;
[0034] Specifically, the cooling pipe 10 is disposed below the liquid storage bin 1 and the processing bin 5;
[0035] The two ends of the cooling pipe 10 are connected and installed with the bottom end of the liquid return pipe 13 and the connecting pipe 16 respectively;
[0036] The mounting frame 9 is arranged outside the cooling pipe 10;
[0037] A heat dissipation fan 11 is embedded in the mounting frame 9 .
[0038] By setting the mounting frame 9 and the cooling pipe 10, and setting the cooling pipe 10 below the liquid storage bin 1 and the processing bin 5, and connecting and installing the two ends of the cooling pipe 10 to the return pipe 13 and the bottom end of the connecting pipe 16 respectively, and by setting the mounting frame 9 outside the cooling pipe 10, and embedding and installing the heat dissipation fan 11 in the mounting frame 9, when performing specific operations, the processing end of the cutting machine body is located in the processing bin 5, and a large amount of coolant is injected into the liquid storage bin 1, and the coolant level in the processing bin 5 is leveled with the coolant level in the liquid storage bin 1 through the cooling pipe 10, and during the processing, the cooling liquid can be discharged to the spray system through the pump body 15 through the discharge pipe 3. The coolant is transported and sprayed on the workpiece through the spray system, so that the workpiece can be cooled by the coolant. When the liquid level remains flat, the coolant flows to the liquid storage tank 1 through the cooling pipe 10 after being filtered by the filter component 4. When the heat dissipation fan 11 is started, the cooling pipe 10 can be air-cooled by the mirror-mounted heat dissipation fan 11, so that the temperature of the coolant is reduced when flowing through the cooling pipe 10, thereby achieving continuous cooling of the workpiece. The larger air flow rate improves the cooling efficiency of the coolant flowing in the cooling pipe 10, thereby achieving the effect of improving the cooling efficiency of the coolant used for workpiece processing cooling.
[0039] Furthermore, a cover body 2 is movably mounted on the top of the liquid storage bin 1, a hole is opened on the top of the cover body 2 and a drainage pipe 3 is embedded and installed, the bottom end of the drainage pipe 3 passes through the cover body 2 and is connected to a pump body 15, and a hole is opened at the bottom of the side of the liquid storage bin 1 facing away from the processing bin 5 and is connected to a liquid guide pipe 14.
[0040] A cover body 2 is movably mounted on the top of the liquid storage bin 1 , so that the top of the liquid storage bin 1 can be protected by the cover body 2 to prevent debris from entering the liquid storage bin 1 .
[0041] Furthermore, a spray system is installed on the top of the liquid discharge pipe 3, and a liquid spraying end of the spray system is located above the workpiece to be processed.
[0042] By connecting and installing a spray system at the top of the drain pipe 3 and positioning the spray end of the spray system above the workpiece to be processed, the coolant can be sprayed above the workpiece through the spray system, thereby heat exchange and cooling the coolant around the workpiece.
[0043] Furthermore, a filter assembly 4 is movably placed inside the processing chamber 5 , and a baffle frame 6 is movably placed inside the processing chamber 5 on the top of the filter assembly 4 , and the bottom of the baffle frame 6 is glued to the top of the filter assembly 4 .
[0044] A filter assembly 4 is movably placed inside the processing chamber 5, so that the debris generated during processing can be filtered through the filter assembly 4, and a baffle frame 6 is movably placed in the processing chamber 5 on the top of the filter assembly 4, so that the clamping mechanism can be installed through the baffle frame 6, thereby achieving clamping of the workpiece.
[0045] Furthermore, the lower end surface of the cooling pipe 10 adopts an S-shaped structural design, and flanges 12 are fixedly installed at both ends of the cooling pipe 10, and the two ends of the cooling pipe 10 are connected to the return pipe 13 and the connecting pipe 16 through the flanges 12 respectively.
[0046] By adopting an S-shaped structure design for the lower end surface of the cooling pipe 10, the contact area between the cooling pipe 10 and the air is increased, thereby improving the heat exchange efficiency.
[0047] Furthermore, there are two mounting frames 9, and the rear ends of the two mounting frames 9 on opposite sides are fixedly connected by a connecting rod 17. A connecting frame 8 is fixedly installed on the front end of the upper surface of the upper mounting frame 9, and the two mounting frames 9 are fixedly installed below the opposite side of the return liquid pipe 13 and the connecting pipe 16 through the connecting frame 8.
[0048] By fixing the rear ends of the two mounting frames 9 on opposite sides with a connecting rod 17, and fixing a connecting frame 8 on the front end of the upper surface of the mounting frame 9 located above, the two mounting frames 9 are fixedly installed below the opposite side of the return pipe 13 and the connecting pipe 16 through the connecting frame 8, so that the mounting frames 9 can be conveniently disassembled as a whole during maintenance.
[0049] When the utility model is used, the processing end of the cutting machine body is located in the processing bin 5, and a large amount of coolant is injected into the liquid storage bin 1, and the coolant level in the processing bin 5 is made equal to the coolant level in the liquid storage bin 1 through the cooling pipe 10. During the processing, the coolant can be transported to the spray system through the pump body 15 through the discharge pipe 3, and the coolant is sprayed on the workpiece through the spray system, so that the workpiece can be cooled by the coolant. When the liquid level is equal, the coolant flows to the liquid storage bin 1 through the cooling pipe 10 after being filtered by the filter assembly 4, and when the heat dissipation fan 11 is started, the cooling pipe 10 can be air-cooled by the mirror-mounted heat dissipation fan 11, so that the temperature of the coolant is reduced when flowing through the cooling pipe 10, thereby achieving continuous cooling of the workpiece, and the larger air flow rate improves the cooling efficiency of the coolant flowing in the cooling pipe 10.
[0050] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A high temperature protection device for an electric spark wire cutting machine tool, comprising a liquid storage bin (1), the bottom end of the liquid storage bin (1) is connected to a liquid return pipe (13), a processing bin (5) is fixedly installed on one side of the liquid storage bin (1), the bottom end of the processing bin (5) is connected to a connecting pipe (16), the liquid storage bin (1) and the processing bin (5) are fixedly connected at the bottom by a support frame (7), characterized in that: Also includes: A cooling pipe (10) is arranged below the liquid storage bin (1) and the processing bin (5); Wherein, the two ends of the cooling pipe (10) are connected and installed with the bottom end of the liquid return pipe (13) and the connecting pipe (16) respectively; A mounting frame (9) is arranged outside the cooling pipe (10); A heat dissipation fan (11) is embedded in the mounting frame (9).
2. A high temperature protection device for electric spark wire cutting machine according to claim 1, characterized in that: The top of the liquid storage bin (1) is movably mounted with a cover body (2), the top of the cover body (2) is opened with a hole and a liquid discharge pipe (3) is embedded and installed, the bottom end of the liquid discharge pipe (3) passes through the cover body (2) and is connected to and installed with a pump body (15), and the bottom of the liquid storage bin (1) on the side away from the processing bin (5) is opened with a hole and is connected to and installed with a liquid guide pipe (14).
3. A high temperature protection device for electric spark wire cutting machine according to claim 2, characterized in that: The top of the liquid discharge pipe (3) is connected to a spray system, and a liquid spraying end of the spray system is located above the workpiece to be processed.
4. The high temperature protection device for wire-cut electric discharge machine according to claim 1, characterized in that: A filter assembly (4) is movably placed inside the processing chamber (5), a baffle frame (6) is movably placed inside the processing chamber (5) on the top of the filter assembly (4), and the bottom of the baffle frame (6) is glued to the top of the filter assembly (4).
5. The high temperature protection device for wire-cut electric discharge machine according to claim 1, characterized in that: The lower end surface of the cooling pipe (10) adopts an S-shaped structural design, and flanges (12) are fixedly installed at both ends of the cooling pipe (10), and the two ends of the cooling pipe (10) are connected to the liquid return pipe (13) and the connecting pipe (16) through the flanges (12).
6. A high temperature protection device for electric spark wire cutting machine according to claim 1, characterized in that: There are two mounting frames (9), the rear ends of the two mounting frames (9) on opposite sides are fixedly connected via a connecting rod (17), a connecting frame (8) is fixedly mounted on the front end of the upper surface of the mounting frame (9) located above, and the two mounting frames (9) are fixedly mounted below the opposite side of the liquid return pipe (13) and the connecting pipe (16) via the connecting frame (8).
Citation Information
Patent Citations
Novel wire cut electric discharge machine
CN213857499U