Supporting tool for welding box-type thin-wall cavity welding part
By designing vertically adjustable support and horizontally adjustable support fixtures for box-type thin-walled cavity weldments, the problems of special welding positions and complex welding structures are solved, the welding quality is improved and side plate deformation is avoided.
Patent Information
- Application Number
- CN202420257075.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-02
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-02-02
AI Technical Summary
The welding position of box-type thin-wall cavity-type welded parts is special and the welding structure is complex, resulting in poor weld forming quality, and the bottom ends of the two straight side plates are prone to deformation close to each other.
Design a support fixture that includes vertically adjustable supports and horizontally adjustable supports. These support structures can position and level the top plate and define the horizontal spacing between the two straight side plates to avoid deformation of the bottom ends of the side plates. .
The welding quality of box-type thin-walled cavity welding parts is improved, the deformation of the bottom end of the side plate is avoided, and the support tooling is easy to disassemble and assemble, making it easy to operate and promote application.
Smart Images

Figure CN222370741U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of welding equipment, and in particular relates to a supporting tool for welding box-type thin-walled cavity welding parts. Background Art
[0002] As welding technology is applied in more and more industries, people have more and more stringent requirements on welding technology. However, for box-type thin-walled cavity welded parts, such as Figure 1 As shown, when the box-type thin-walled cavity welded parts include a top plate 6-1, a U-shaped side plate 6-2 and two straight side plates 6-3, at this time, the welding position between the U-shaped side plate 6-2 and the two straight side plates 6-3 is special, the welding structure is complex, and it is not convenient to weld. The precision positioning of the horizontal spacing between the two straight side plates 6-3 is poor, which easily causes the bottom ends of the two straight side plates 6-3 to deform close to each other, and the weld forming quality is poor. Therefore, a support tooling for welding box-type thin-walled cavity welded parts should be provided. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a support tool for welding box-type thin-walled cavity-type welded parts in view of the deficiencies in the above-mentioned prior art. The support tool has a simple structure and a reasonable design. When the box-type thin-walled cavity-type welded parts are welded by using the support tool, the bottom ends of the two straight side plates of the box-type thin-walled cavity-type welded parts will not be deformed to be close to each other. The support tool is easy to assemble and disassemble, easy to operate, and helps to improve the quality of weld forming, so as to facilitate popularization and application.
[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is: a support tool for welding box-type thin-walled cavity-type welded parts, characterized in that it includes multiple vertically adjustable supports for supporting under the top plate and multiple horizontally adjustable supports for supporting between two straight side plates, the structure of the vertically adjustable supports is the same as the structure of the horizontally adjustable supports, the vertically adjustable supports and the horizontally adjustable supports both include a steel pipe, a first end cover and a second end cover respectively installed at both ends of the steel pipe, a fixed support is threadedly connected to the first end cover, and an adjustment support is threadedly connected to the second end cover, the adjustment support includes a screw threadedly connected to the second end cover, a support column arranged at the top end of the screw, and an operating rod arranged on the support column.
[0005] The above-mentioned box-type thin-walled cavity welding support tooling is characterized in that a plurality of the vertically adjustable supports are arranged in a matrix between the assembly platform and the top plate.
[0006] The above-mentioned box-type thin-walled cavity welding support tooling is characterized in that the steel pipe is a round steel pipe or a square steel pipe, and the thickness of the first end cover and the thickness of the second end cover are not less than the length of the screw.
[0007] Compared with the prior art, the utility model has the following advantages:
[0008] 1. The utility model provides a plurality of vertically adjustable supports and a plurality of horizontally adjustable supports. The plurality of vertically adjustable supports are vertically supported below the top plate, and the plurality of horizontally adjustable supports are horizontally supported between the two straight side plates. In actual use, on the assembly platform, the plurality of vertically adjustable supports can be used to position and level the top plate, so as to facilitate spot welding of the straight side plates on both sides of the top plate. After the spot welding of the top plate and the straight side plates is completed, the plurality of horizontally adjustable supports are installed between the two straight side plates. The plurality of horizontally adjustable supports can be used to limit the horizontal spacing between the two straight side plates. When welding the top plate and the straight side plates, the bottom ends of the two straight side plates can be prevented from being deformed close to each other, which helps to improve the welding quality of box-type thin-walled cavity welded parts.
[0009] 2. The vertically adjustable support and the horizontally adjustable support of the utility model both include a steel pipe, a first end cover and a second end cover, and a fixed support is threadedly connected to the first end cover, and an adjusting support is threadedly connected to the second end cover. During actual use, the fixed support is fixed and stationary, and the length of the vertically adjustable support or the horizontally adjustable support can be adjusted by manually screwing the adjusting support, which facilitates disassembly and assembly.
[0010] 3. The adjustable support of the utility model includes a screw rod, a support column and an operating rod. In actual use, the operator holds the operating rod and rotates the support column and the screw rod to adjust the extension length of the screw rod screwed into the second end cover, thereby achieving the purpose of adjusting the length of the vertical adjustable support or the horizontal adjustable support.
[0011] 4. The utility model has a simple structure, reasonable design, low manufacturing cost and is easy to promote and apply.
[0012] To sum up, the utility model has a simple structure and a reasonable design. When the supporting tool is used to weld box-type thin-walled cavity welded parts, the bottom ends of the two straight side plates of the box-type thin-walled cavity welded parts will not be deformed to be close to each other. The supporting tool is easy to assemble and disassemble, easy to operate, and helps to improve the quality of weld forming, which is easy to promote and apply.
[0013] The present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of a box-type thin-walled cavity welded part of the utility model.
[0015] Figure 2 This is a usage state diagram of the utility model.
[0016] Figure 3 It is a structural schematic diagram of the vertically adjustable support (horizontally adjustable support) of the utility model.
[0017] Figure 4 It is a schematic diagram of the internal structure of the vertically adjustable support (horizontally adjustable support) of the utility model.
[0018] Description of reference numerals:
[0019] 1—steel pipe; 2—first end cover; 3—second end cover;
[0020] 4—fixed support; 5-1—screw; 5-2—support column;
[0021] 5-3—operating lever; 6-1—top plate; 6-2—U-shaped side plate;
[0022] 6-3—Straight side panels; 7—Assembly platform. DETAILED DESCRIPTION
[0023] like Figure 2 , Figure 3 and Figure 4 As shown, the utility model includes a plurality of vertically adjustable supports for supporting below a top plate 6-1 and a plurality of horizontally adjustable supports for supporting between two straight side plates 6-3, the structure of the vertically adjustable supports being the same as the structure of the horizontally adjustable supports, the vertically adjustable supports and the horizontally adjustable supports both including a steel pipe 1, a first end cap 2 and a second end cap 3 respectively installed at both ends of the steel pipe 1, a fixed support 4 being threadedly connected to the first end cap 2, an adjusting support being threadedly connected to the second end cap 3, the adjusting support including a screw 5-1 threadedly connected to the second end cap 3, a support column 5-2 arranged at the top end of the screw 5-1, and an operating rod 5-3 arranged on the support column 5-2.
[0024] In this embodiment, by setting a plurality of vertically adjustable supports and a plurality of horizontally adjustable supports, the plurality of vertically adjustable supports are vertically supported below the top plate 6-1, and the plurality of horizontally adjustable supports are horizontally supported between the two straight side plates 6-3. In actual use, on the assembly platform 7, the plurality of vertically adjustable supports can be used to position and level the top plate 6-1, so as to facilitate the spot welding of the straight side plates 6-3 on both sides of the top plate 6-1. After the spot welding of the top plate 6-1 and the straight side plates 6-3 is completed, a plurality of horizontally adjustable supports are installed between the two straight side plates 6-3. The plurality of horizontally adjustable supports can be used to limit the horizontal spacing between the two straight side plates 6-3. When welding the top plate 6-1 and the straight side plates 6-3, the bottom ends of the two straight side plates 6-3 can be prevented from being deformed close to each other, which helps to improve the welding quality of box-type thin-walled cavity welded parts.
[0025] like Figure 3 and Figure 4 As shown, in this embodiment, the vertically adjustable support and the horizontally adjustable support both include a steel pipe 1, a first end cover 2 and a second end cover 3, and a fixed support 4 is threadedly connected to the first end cover 2, and an adjustment support is threadedly connected to the second end cover 3. During actual use, the fixed support 4 is fixed and stationary, and the length of the vertically adjustable support or the horizontally adjustable support can be adjusted by manually screwing the adjustment support, which facilitates disassembly and assembly.
[0026] In this embodiment, the adjustment support includes a screw 5-1, a support column 5-2 and an operating rod 5-3. In actual use, the operator holds the operating rod 5-3, rotates the support column 5-2 and the screw 5-1, and can adjust the extension length of the screw 5-1 screwed into the second end cover 3, thereby achieving the purpose of adjusting the length of the vertical adjustable support or the horizontal adjustable support.
[0027] like Figure 1 As shown, in this embodiment, a plurality of the vertically adjustable supports are arranged in a matrix between the assembly platform 7 and the top plate 6 - 1 .
[0028] In this embodiment, the steel pipe 1 is a round steel pipe or a square steel pipe, and the thickness of the first end cover 2 and the thickness of the second end cover 3 are not less than the length of the screw 5-1.
[0029] like Figure 3 and Figure 4As shown, in actual use, since the fixed support 4 is threadedly connected to the first end cover 2, and the adjusting support is threadedly connected to the second end cover 3, a first threaded hole for installing the fixed support 4 is opened in the center of the first end cover 2. The first end cover 2 not only needs to serve as a basis to ensure stable and reliable installation of the fixed support 4, but also needs to play a load-bearing role together with the fixed support 4. A second threaded hole matching the screw 5-1 is opened in the center of the second end cover 3. The second end cover 3 needs to ensure the stability and reliability of the screw 5-1. Therefore, the thickness of the first end cover 2 and the thickness of the second end cover 3 are not less than the length of the screw 5-1.
[0030] like Figure 2 , Figure 3 and Figure 4 As shown, in actual use, first, a U-shaped side panel 6-2 is placed on the assembly platform 7, and a plurality of vertically adjustable supports are arranged on the inner side of the U-shaped side panel 6-2. Then, a top panel 6-1 is placed on the top of the plurality of vertically adjustable supports. By adjusting the heights of the plurality of vertically adjustable supports, the top panel 6-1 can be leveled. Then, spot welding is performed between the top panel 6-1 and the U-shaped side panel 6-2. Secondly, two straight side panels 6-3 are respectively assembled on both sides of the top panel 6-1, and a plurality of vertically adjustable supports are arranged between the top panel 6-1 and the straight side panel 6-3 and the U-shaped side panel 6-2. Spot welding is performed between the profiled side panels 6-2 and the straight side panels 6-3; then, a plurality of horizontally adjustable supports are arranged between the two straight side panels 6-3, and the horizontal spacing between the two straight side panels 6-3 is precisely positioned by adjusting the lengths of the plurality of horizontally adjustable supports. After that, the box-type thin-walled cavity welded parts can be welded. During the welding process, the bottom ends of the two straight side panels 6-3 of the box-type thin-walled cavity welded parts will not be deformed by approaching each other, and this helps to improve the quality of weld formation, facilitating promotion and application.
[0031] The above is only a preferred embodiment of the present invention and does not constitute any limitation to the present invention. Any simple modification, change and equivalent structural change made to the above embodiments according to the technical essence of the present invention shall still fall within the protection scope of the technical solution of the present invention.
Claims
1. A box-type thin-walled cavity welding support tooling, characterized in that: The invention comprises a plurality of vertically adjustable supports for supporting below a top plate (6-1) and a plurality of horizontally adjustable supports for supporting between two straight side plates (6-3), wherein the structure of the vertically adjustable supports is the same as that of the horizontally adjustable supports, and the vertically adjustable supports and the horizontally adjustable supports both comprise a steel pipe (1), a first end cover (2) and a second end cover (3) respectively mounted at both ends of the steel pipe (1), a fixed support (4) being threadedly connected to the first end cover (2), an adjustment support being threadedly connected to the second end cover (3), and the adjustment support comprising a screw rod (5-1) being threadedly connected to the second end cover (3), a support column (5-2) arranged at the top end of the screw rod (5-1), and an operating rod (5-3) arranged on the support column (5-2).
2. A box-type thin-walled cavity welding support tooling according to claim 1, characterized in that: The plurality of vertically adjustable supports are arranged in a matrix between the assembly platform (7) and the top plate (6-1).
3. A box-type thin-walled cavity welding support tooling according to claim 1, characterized in that: The steel pipe (1) is a round steel pipe or a square steel pipe, and the thickness of the first end cover (2) and the thickness of the second end cover (3) are not less than the length of the screw (5-1).